beckhoff wind energy copy
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PC-based Controlfor Wind Turbines
Automation
I/O
IPC
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Profound technological expertise for wind energy applications
PC-based Control: The universal hardwareand software platform …Based on PC and EtherCAT technologies, Beckhoff supplies a complete system solution
for the demanding control requirements of the wind industry. An Embedded PC with line-connected I/O modules and the TwinCAT automation software functions as a universalsoftware and engineering platform. EtherCAT, as the industrial strength communicationsystem, offers full Ethernet compatibility and outstanding real-time characteristics. Robust,industry-proven components, libraries specially developed for the wind energy industry, aswell as commissioning support and services for control cabinet construction make Beckhoffa competent and reliable partner. A team of experts with vast wind industry experiencesupports Beckhoff customers worldwide.
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… makes wind turbinessustainable.Automation technology from Beckhoff is used worldwide, providing control for
over 30,000 wind turbines, each up to 5 MW in size – both onshore and offshore.All functions can be controlled using a central Embedded PC, from operationalmanagement to pitch control and from the control of converters, gearboxes andbrakes, to remote access and wind farm networking. The PC-based system collectsand processes all the data, checks the feed-in, and communicates with the controlroom. Safety and measurement technology, as well as Condition Monitoring, areintegrated seamlessly into the controller via feature-filled I/O modules. Open hard-ware and software interfaces permit integrated communication from the sensor tothe Cloud.
Reference
AREVA Wind GmbHGermany
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Open, scalable, modular:Beckhoff control technology …PC- and EtherCAT-based control technology is characterised by its widevariety of standard hardware and software interfaces. Openness is the basisof the system architecture at Beckhoff which streamlines the integration offunctions such as visualisation, safety and measurement technology, as wellas third-party software. For all product groups, from the Industrial PCs (IPCs)and Embedded PCs, Control Panels and I/O components to the automationsoftware, Beckhoff offers modular solutions with precisely scalable perfor-mance. Interfaces for all common fieldbuses and the large signal variety inBeckhoff I/O modules cover all types of signals and fieldbus systems that arerelevant to wind power. In addition, the seamless integration of Beckhoff tech-nology with industrial communication standards such as IEC 61400-25, Ether-
net TCP/IP and OPC assures high investment security for the user.
Open automation solutions for onshore and offshore wind turbines
Scalable control
technology
Modular I/O
Terminals (IP 20)
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… reduces hardware andengineering costs.The Beckhoff control architecture is ideally suited to the requirements of the windenergy industry: openness and scalability, flexibility in the design of the controller,and a high degree of integration. The user can configure a performance-scaledcontroller for a wind turbine from standard Beckhoff components as if from a well-stocked toolkit. Subsequent extensions and modifications are also possible at redu-ced cost through the modularity of this solution. The integrated PC control platformeliminates the “black boxes” of hardware-based safety or monitoring solutions,ensuring the efficient interaction of all system components. The advantages for theuser are the increased availability and, thus, higher efficiency of the wind turbine,as well as a reduction in hardware and engineering costs.
Robust I/O
Fieldbus Box modules (IP 67)
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Controller: Universal PC- and EtherCAT-based control platforms
Pitch control
TwinSAFE: direct integrationof safety sensors and actuators
Operational managementPC control provides a complete hardware
and software solution for operational
management in the tower base and
nacelle. It is programmed with TwinCATsoftware under IEC 61131-3. Interfacing
with higher-level control systems is based
on internationally standardised telecon-
trol protocols. A webserver for remote
user access is integrated into the PC,
permitting remote access to the control-
ler. TwinSAFE handles the integration of
the traditionally hard-wired, higher-level
safety infrastructure into the automation
system. In addition, TwinCAT offers com-
prehensive libraries for control and filter
algorithms. Communication between the
tower base and nacelle takes place flexib-ly and inexpensively via fibre-optic cables
using EtherCAT.
Pitch controlBeckhoff offers a complete control solution
for pitch systems: The DIN rail-mountable
Beckhoff Embedded PCs, with line-connec-
ted EtherCAT I/O Terminals or Box modules,are ideally suited to the collective or
individual adjustment of the rotor blades.
Encoders terminals for all types of blade
pitch encoders are available as a standard
offering. Intelligent control routines in the
single-blade controller enable the reduc-
tion of loads that act on the system.
Embedded PC, EtherCAT TerminalsEtherCAT Box
EtherCAT
PC- and EtherCAT-based control: the complete systemPC control is the best-in-class technology for efficient control of wind turbines, including safety systems, condition monitoring, remoteaccess, and intelligent wind farm networking. The converter in the base of the tower, the I/O system for operational management in the
nacelle, and the pitch controller in the hub are connected to the master controller via EtherCAT. If desired, lower-level fieldbuses such asCANopen, PROFIBUS, and Ethernet TCP/IP can be relocated to the field via fieldbus master or slave terminals for the control of subsy-stems. The universal use of EtherCAT accelerates communication; the project planning, programming and cabling of the wind turbineare simplified.
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Safety inputSafety output
Safety input
EtherCAT Box
CANopen (optional)
Ethernet TCP/IP
EtherCATI/O system
ConditionMonitoring
Ethernet TCP/IP (optional)
PROFIBUS (optional)
ADS, OPC-UA,IEC 61400-25,IEC 61850,IEC 60870-5-104,Modbus TCP
EtherCAT
Ethernet TCP/IP
EtherCAT Terminals
Operational management (nacelle)
Operational management (tower base)
Wind farmnetworking
DVI/USB
Control Panel Converter
EtherCAT
Ethernet TCP/IP (optional)
PROFIBUS (optional)
CANopen (optional)
Safety logicEmbedded PC, EtherCAT Terminals
EtherCAT fibre-optic cable
Control Panel
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Communication: Fast wind farm networking with EtherCAT
Fast wind farm networkingbased on EtherCAT …Wind farm networking with EtherCAT is not only faster compared to conventional IP solutions,but also offers substantial cost benefits by eliminating the need for costly switches or hubs.With the EtherCAT power measurement terminal integrated into the automation system,momentary current and voltage values can be measured at high frequencies at up to 10,000samples/s. With EtherCAT “Distributed Clock” functionality, the measured values of all windturbines and the measurement at the feed-in point of a farm can be synchronised to a timeframesmaller than 1 μs. TwinCAT supports the standardised IEC 61400-25 communication protocolfor wind turbines, which simplifies the monitoring and control of heterogeneous wind farms,including the connection to electric utilities.
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EtherCAT fibre-opticcable (100BASE-FX) up to2.000 m (multimode) or20.000 m (singlemode)
CANopen (optional)
Ethernet TCP/IP (optional)
PROFIBUS (optional)
Turbine controller
EL3773
EL3413
CU1521
Control room Power supply
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Reference
Xinjiang Goldwind Science& Technology Co. Ltd., China
… turns the wind farm intoa grid-supporting power station.The producers of renewable energies are faced with the challenge to support grids in the case ofvoltage drops (Low Voltage Ride Through or LVRT). Wind farm networking with EtherCAT sets newbenchmarks here due to its high speed: in case of an LVRT, the setpoint values can be specified forall wind turbines in the entire farm network in less than 1 ms and the control of current, voltage,and frequency can be adapted efficiently. The existing fibre-optic-based Ethernet infrastructure canbe used for this up to distances of 20 km without a loss of speed. Even the synchronisation of theIGBTs of converters within a wind farm can be realised with this technology.
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Engineering: TwinCAT, the universal solution for all automation hardware platforms
TwinCAT, the universal control platformand development environment …
TwinCAT consists of runtime systems for real-time execution of control programs anddevelopment environments for programming, diagnostics and configuration. TwinCATprogramming, in accordance with the international IEC 61131-3 standard, guaranteeshigh investment security for wind turbine manufacturers. Through support for multi-coretechnology, computationally-intensive tasks can be executed on a separate core of thecentral CPU without loss of controller performance. Open interfaces, as well as the useof the latest technological standards based on Windows operating systems, facilitatevarious extension options and allow the easy integration of third-party software. Withregard to the programming language for real-time applications, the TwinCAT 3 user canfreely select between IEC 61131-3, C/C++ and MATLAB®/Simulink®.
O www.beckhoff.com/TwinCAT
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Reference
AREVA Wind GmbHGermany
… simplifies thewind turbine engineering.
With TwinCAT, the wind turbine manufacturer needs only one tool for programmingand configuration. The integration of MATLAB®/Simulink® into the development envi-ronment of TwinCAT 3 means that a convenient, optional tool is also available for windturbine simulation, such as for load calculation. Wind-specific experience Beckhoff hasgained from many years of success in the industry is bundled into corresponding soft-ware libraries. These libraries encompass the flexible modification of brake programsand operational states of the wind turbine, visualisation and parameterisation, as wellas simple simulation of operation, including the subsystems and internal communica-tion, logging of events, trends and performance curves, event and alarm handling, andonline modifications via remote user access.
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Monitoring: Scientific Automation extends the automation system with robust measurement functionality
The integration of Condition Monitoringinto the control platform ...The high-performance processors of modern IPCs and Embedded PCs with multi-core technology, employing EtherCAT as the fastcommunication system, provide the conditions necessary for the control platform to be capable in performing measuring tasks
– virtually “on the side”. Standard EtherCAT Terminals for 3-phase power measurement, oscilloscope functions and PWM offerinexpensive solutions, for example, for network analysis or for monitoring the rechargeable batteries in the pitch system. In thisway, Condition Monitoring (CM) can be seamlessly integrated into the existing automation system and the complex integrationof traditional hardware-based CM systems with the plant controller is eliminated. Configuration, programming, and diagnosticsnow take place in one dynamic system using TwinCAT.
O www.beckhoff.com/Condition-Monitoring
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Reference
Vensys Energy AGGermany
… increases wind turbine availabilityand prolongs service life.The monitoring of gearboxes and generators is particularly important for wind turbines inremote regions or offshore. However, the integrated solution from Beckhoff turns even generalmonitoring, including the foundation monitoring, into an economically sustainable solution.Wind farm failures are thus avoided and the service life of wind turbines is optimised. Thesensors measure the vibrations of a bearing or motor and transmit them over EtherCAT to thecontroller, where signal analysis takes place. This way damage is detected and suitable pre-ventive actions can be initiated before plant downtime occurs. All current status informa-tion,for example the rotor speed, is available to the controller with time synchronisation, and as aresult, false alarms can be avoided.
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Manufacturer references: China
Xinjiang Goldwind Science & Technology Co.,Ltd., Urumqi, China
PC-based control of 1.5, 2.5 and 3 MWwind turbines without gearboxes
Industrial PC: Embedded PC CX1020I/O system: EtherCAT/PROFIBUS
PROFIBUS Bus Coupler BK3150, PROFIBUS Bus Terminal Controller BC3150, BX3100 Bus Terminals EtherCAT TerminalsSoftware: TwinCAT PLC
www.goldwind.com.cn
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Further references
Zhejiang Windey Co. Ltd., Hangzhou, Zhejiang, China Guodian United Power Technology Co., Ltd, Jiangsu Province, China
uandong Mingyang Wind Power Technologyo. Ltd, China
- and EtherCAT-based control platformr 1.5 and 2 MW wind turbines
dustrial PC: Embedded PC CX1020built-in Control Panel CP6901
O system: EtherCAT Terminals, Bus TerminalsTwinSAFE Terminals
ftware: TwinCAT PLC
ww.mywind.com.cn/English
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Manufacturer/supplier references: Europe/USA
Areva Wind GmbH,Bremerhaven, Germany
PC- and EtherCAT-based control platform of the M5000 5 MW wind turbine andwind farm networking for the first German offshore wind farm (Alpha Ventus)
Industrial PC: Control cabinet PC C6515 Embedded PC CX9020
built-in Control Panel CP6832I/O system: EtherCAT Bus Coupler Bus TerminalsSoftware: TwinCAT PLC
www.areva-wind.com
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Further referencesW DeWind Europe GmbH, Lübeck, GermanyW Vensys Energy AG, Neunkirchen, GermanyW Alstom Group, Levallois-Perret Cedex, FranceW Mervento Ltd, Vaasa, FinlandW LEITWIND AG/SPA, Sterzing, ItalyW Renewtech LLC, Elbow Lake, MN, USA
PitchW Atech Antriebstechnik GmbH, Mehring, GermanyW Moog GmbH, Unna, Germany
BrakesW Svendborg Brakes A/S, Vejstrup, Denmark
ConvertersW TheSwitch, Vantaa, FinlandW Vensys Elektrik, Diepholz, Germany
Obstacle lightW Enertrag AG, Dauerthal, Germany
Condition monitoringW 8.2 Monitoring GmbH, Hamburg, GermanyW DMT GmbH & Co. KG, Essen, GermanyW Ortosense Wind Power, Birkerød, DenmarkW Končar Inc., Zagreb, Croatia
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Turnover development
Worldwide presence on all continents
Beckhoff – New Automation TechnologyBeckhoff has been implementing open automation systems on the principle of PC-based control technology for over 30 years. The Beckhoff product portfolio covers themain areas of Industrial PC, I/O and fieldbus components, drive technology, and auto-
mation software. Product lines are available for all application areas and are used asindividual components or as complete system solutions. „New Automatio Technology“from Beckhoff stands for innovative and industry-independent control and automa-tion solutions that are used worldwide in a wide variety applications, ranging fromCNC-controlled machine tools, to wind turbines, to intelligent building control.
O www.beckhoff.com
Beckhoff at a glance . Headquarters Verl, Germany . Turnover 2013: € 435 million. Staff worldwide: 2,510
.
Branch offices in Germany: 11
.
Subsidiary companies/representatives worldwide: 33
.Distributors worldwide: more than 60
(as of 04/2014)
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Headquarters Distributor
Niederlassung Distributor
Headquarters
Niederlassung
Worldwide presenceon all continentsThe company headquarters of Beckhoff Automation
GmbH in Verl, Germany is the location of the centraldepartments for Product Development, Production,Administration, Sales, Marketing, Support and Service.A strong presence on the international marketplace isensured by 33 subsidiary companies and cooperativepartners in over 60 countries.
Further informationenThe web pages “PC-based Control for Wind Turbines” offer further information,e. g. application reports or industry-specific solutions. O www.beckhoff.com/wind
The Beckhoff catalogs and flyers are available for download on the Internet.O www.beckhoff.com/media
Picture credits: AREVA Wind/Jan Oelker, Germany | Atech Antriebstechnik GmbH, Germany | Enertrag AG, Germany | Guandong MingyangWind Power Technology Co. Ltd, China | Vensys Elektrotechnik GmbH, Germany | Xinjiang Goldwind Science & Technology Co., Ltd., China |Zhejiang Windey Co. Ltd., Hangzhou, Zhejiang, China
Beckhoff ®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposescould violate the rights of the owners. © Beckhoff Automation GmbH 09/2014
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Headquarters
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Central Region Salesand Technical CenterBeckhoff Automation LLC
Woodridge, ILPhone: +1 317 / 703 [email protected]
Central Region SalesBeckhoff Automation LLCSavage, MN 55378Phone: + 1 952 / 890 [email protected]
Beckhoff Automation LLCRogers, ARPhone: + 1 479 / 925 [email protected]
Beckhoff Automation LLCCedar Park, TXPhone: + 1 512 / 250 [email protected]
Beckhoff Automation LLCJustin, TXPhone: + 1 817 / 428 [email protected]
West Region SalesBeckhoff Automation LLCSan Diego, CAPhone: + 1 858 / 546 [email protected]
Beckhoff Automation LLC
Beckhoff Automation LLCSan Francisco Bay Area, CAPhone: + 1 408 / 425 [email protected]
Beckhoff Automation LLCPhoenix, AZPhone: + 1 602 / 354 [email protected]
Beckhoff Automation LLCArvada, COPhone: + 1 303 / 429 [email protected]
Beckhoff Automation LLCMill Creek, WAPhone: + 1 425 / 451 [email protected]
West Region Technical CenterBeckhoff Automation LLCSan Diego, CAPhone: + 1 858 / 546 [email protected]
CanadaHeadquartersSales, Training Center andApplication DevelopmentBeckhoff Automation Canada Ltd.2900 Argentia Road, Suite 7Mississauga, ON L5N 7X9Phone: + 1 289 / 627 [email protected]
Canada SalesBeckhoff Automation Canada Ltd.Toronto, ONPhone: +1 905 / 466 [email protected]
Beckhoff Automation Canada Ltd.London, ONPhone: + 1 519 / 451 [email protected]
Beckhoff Automation Canada Ltd.Laval, QCPhone: + 1 514 / 922 [email protected]
MexicoMexico Sales, Training andApplication DevelopmentIntegra Automation, SA de CVAv. Industrias 148278399 Fracc. EsmeraldaSan Luis Potosí, S.L.P.Phone: + 52 444 / 822 2615 al [email protected]
South AmericaArgentinaeFALCOMAlcorta 2411CPA B1744HFMMoreno / Buenos AiresPhone: + 54 237 / 463 [email protected]
BrazilHeadquartersBeckhoff Automação Industrial Ltda.Rua Caminho do Pilar, 1362Vila Gilda, Santo André – SPCEP: 09190-000Phone: + 55 (11) 41 [email protected]
Office CampinasBeckhoff Automação Industrial Ltda.Phone: + 55 (11) 41 [email protected]
Office JoinvilleBeckhoff Automação Industrial Ltda.Joinville 89221-006 – SCPhone: + 55 47 3439 - [email protected]
Office Novo HamburgoBeckhoff Automaçao Industrial Ltda.Novo Hamburgo – [email protected]
ChileELECDRIVE ProyectosIndustriales S.A.Los Militares 4265,Las Condes. SantiagoPhone: (+56-2) 2622 0167 - 2622 6472Mobile: (+56-9) 9050 [email protected]
ColombiaSENTRONIC S.A.S.Calle 112 70-B-18BogotáPhone: + 57 1 533 [email protected]
EcuadorTCS INDUSTRIALColón y Reina Victoria Ed. Bco.Guayaquil Of. 1002AQuito, PichinchaPhone: + 593 / 2 50 80 [email protected]
PeruTechpro SACJr. Contralmirante Montero(Alberto del Campo) N°414Dpto. 401 Magdalena del MarLimaPhone: +01 551 9 89 43 58 [email protected]
UruguayComando Ltda.Dr. J. de Salterain 1142Montevideo 11200Phone: + 598 (2) / [email protected]
AfricaSouth AfricaHeadquartersBeckhoff Automation (Pty) Ltd6 Ateljee Street
Office Cape TownBeckhoff Automation (Pty) LtdCape TownPhone: + 27 (0) 861 2325 [email protected]
Office DurbanBeckhoff Automation (Pty) LtdDurbanPhone: + 27 (0) 861 2325 [email protected]
AsiaChinaHeadquartersBeckhoff Automation(Shanghai) Co., Ltd.5th Floor,No. 163 JiangChang San RoadShanghai Shibei Industrial ZoneShanghai, 200436Phone: + 86 21 / 66 31 26 [email protected]
Office Beijing
Beckhoff Automation(Shanghai) Co., Ltd.Beijing, 100044Phone: + 86 10 / 58 30 12 [email protected]
Office GuangzhouBeckhoff Automation(Shanghai) Co., Ltd.Guangzhou, 510620Phone: + 86 20 / 38 01 03 [email protected]
Office ChengduBeckhoff Automation(Shanghai) Co. Ltd.Chengdu, Sichuan Province, 610016Phone: + 86 28 / 86 20 25 [email protected]
Office WuhanBeckhoff Automation(Shanghai) Co., Ltd.Wuhan, Hubei ProvincePhone: + 86 27 / 87 71 19 [email protected]
Office ShenyangBeckhoff Automation(Shanghai) Co. Ltd.Shenyang City, 11013, LiaoningPhone: + 86 24 / 22 78 88 [email protected]
Office QingdaoBeckhoff Automation(Shanghai) Co. Ltd.Qingdao, Shandong ProvincePhone: + 86 532 / 55 66 38 [email protected]
Office HefeiBeckhoff Automation(Shanghai) Co. Ltd.Hefei, Anhui ProvincePhone: + 86 551 / 55 43 [email protected]
Office HangzhouBeckhoff Automation(Shanghai) Co. Ltd.Hangzhou, Zhejiang ProvincePhone: + 86 571 / 87 65 27 [email protected]
Office NingboBeckhoff Automation(Shanghai) Co. Ltd.Ningbo, Zhejiang ProvincePhone: + 86 574 / 87 20 33 [email protected]
Office ShenzhenBeckhoff Automation(Shanghai) Co. Ltd.Shenzhen ProvincePhone: + 86 755 / 23 60 32 [email protected]
Office NanjingBeckhoff Automation(Shanghai) Co. Ltd.Nanjing, Jiangsu ProvincePhone: + 86 25 / 85 86 22 71
Office WuxiBeckhoff Automation(Shanghai) Co. Ltd.Wuxi, Jiangsu ProvincePhone: + 86 510 / 85 81 93 [email protected]
Office Xi’anBeckhoff Automation(Shanghai) Co. Ltd.Xi’an, Shanxi ProvincePhone: + 86 29 / 88 49 99 [email protected]
Suzhou Technical CenterBeckhoff Automation
(Shanghai) Co. Ltd.Suzhou, Jiangsu ProvincePhone: + 86 512 / 62 85 22 [email protected]
Office ChangshaBeckhoff Automation(Shanghai) Co. Ltd.Changsha, Hunan Province, 410005Phone: + 86 731 / 8 9 60 89 [email protected]
IndiaHeadquartersBeckhoff Automation Pvt. Ltd.Suite 4, Level 6, Muttha TowersDon Bosco MargPune – 411 006Phone: + 91 20 40 00 48 [email protected]
Sales Office AhmedabadBeckhoff Automation Pvt. Ltd.Ahmedabad – 380015Phone: + 91 79 40 08 48 [email protected]
Sales Office BangaloreBeckhoff Automation Pvt. Ltd.Bangalore – [email protected]