be sure. new technology application for blood components preparation: pathogen inactivation for...
TRANSCRIPT
BE SURE.
New Technology application for blood components preparation:
Pathogen Inactivation for Platelets
By M. Slaedts, Sr. Manager – Deployment, Cerus
Shenzhen, ChinaApril 24th, 2015
BE SURE.
Key areas for consideration
1. Current Challenges in Blood Safety2. Pathogen inactivation is a Proactive Approach3. Global Status & Regulatory Approvals4. Pathogen Inactivation for Red Cells5. Introducing INTERCEPT for Platelets in routine 6. Impact on the production of Blood Components
2
BE SURE.
Current Challenges in Blood Safety
BE SURE.
Patients and doctorsfear infectious transfusion risks
4
1. Risks of transmission of infectious agents to patients are linked to contamination of
blood donors and blood products.
2. Reactive measures do not account of the next viral risk, window period not closed.
3. While Preventive measures (Pathogen Inactivation) have reduced the risk of
infectious diseases.
4. Time interval between risk recognition and screening test.
5. Emerging & re-emerging pathogens feared : WNV, Chikungunya, Dengue, Ebola, …
6. Epidemiological modifications of populations of donors and recipients: linked to
migrations of populations and climate changes.
BE SURE.
Community Keeping Up with Emerging Pathogens
BE SURE.
Re-emerging Pathogens – e.g. Dengue World-Wide Burden • > 4-fold increase in cases reported over past 30 years, ~50M dengue illnesses/year. 1 • Recognized increased transfusion-transmitted risk, reported per 10,000 donors:1, 2
• ~0.5 - Australia 2004 • ~18 - Singapore 2007• ~7 - Puerto Rico 1995-2010• ~19 - Key West, Florida, US
1. Peterson LR et al. Transfusion 2012;52:1647-1651.2. CDC: http://www.healthmap.org/dengue/en/
BE SURE.
The Current Reactive Safety Approach Requires Continual Addition of Costly New Tests
HIV-1 Ab
HBc, ALT
HTLV-I
HCV 1.0 HIV-1/2,HCV 2.0
HIV-1 p24
Widespread Leukoreduction
HIV-1/HCV NAT
Chagas’ TestWNV NAT
1985 1990 1995 2000 2005 2010 2015
$100
$150
$200
$250
Introduction of PI could stop and even reverse the cycle of additions
25 years of testing, partial protection against just 7 agents:HIV, Hepatitis B, Hepatitis C, HTLV, leukocytes, West Nile virus, Chagas’ disease
Average RBC Unit Charge (US) *
Babesia?Chikungunya?
Others?Dengue?
* RBC price data adapted from B Custer & JS Hoch, Transfusion Medicine Reviews, Vol 23, No 1 (January), 2009: pp 1-12
BE SURE.
Current Limitations of Testing:Infectious Window Periods with Nucleic Acid Testing (NAT)
Busch, MP; et al. Advances in Transfusion Safety – Volume IV, Developments in Biologicals, 2007, vol 127, pp 87-112.Kleinman, et al. J Clin Virol 36 Suppl. 1 (2006) S23-S29.Comanor L, et al. Vox Sanguinis (2006) 91: 1-12.
Window Period in Days
BE SURE.
Need for a Robust Approach to Prevent Bacterial Contamination of Platelets
AABB Standard 5.1.5.1 (first added in March 2004) The blood bank or transfusion service shall have methods to limit and detect bacteria or inactivate bacterial contamination in all platelet components.2010 Variance in favor of Pathogen Inactivation.
BE SURE.
Why inactivate pathogens in labile blood components?
Increase transfusion safety by a proactive rather than passive approachPrevent sepsis due bacterial contaminationClosing the window periodSave lives
10
BE SURE.
Pathogen Inactivation: A Proactive Approach to Safety
BE SURE.
INTERCEPT Mechanism of Action
Small molecules (amotosalen and S-303) penetrate cellular and nuclear membranes and intercalate into helical regions of DNA or RNA present in pathogens
Amotosalen forms covalent crosslinks to nucleic acid base pairs upon exposure to UVA light
DNA and RNA replication are blocked, inactivating pathogens and leukocytes
12
Nucleic acid intercalation
Docking Crosslinking Unable to replicate
UVA illumination
or pH reaction
Amotosalen
or S-303
BE SURE.
INTERCEPT Blood System – for Platelets and Plasma
Step 2Illumination
Step 3CAD
Process CompleteStorage
Step 1Amotosalen
Plasma
Platelets
BE SURE.
The importance of a Broad Spectrum of Inactivation
HIV-1HIV-2HBVHCVHTVL-IHTLV-II
SPIROCHETESTreponema pallidumBorrelia burgdorferi
PROTOZOA Trypanosoma cruziPlasmodium falciparumLeishmania sp. Babesia microti
LEUKOCYTEST-cellsBluetongue virus, type
11Simian Adenovirus-15Feline calicivirus Parvovirus B19Human adenovirus 5
HIV-1HIV-2HBVHCVHTLV-IHTLV-II
SPIROCHETES
ROUTINELY TESTED AGENTS
ENVELOPED VIRUSES
Treponema
pallidum
ENVELOPED VIRUSES
Staphylococcus epidermidis Staphylococcus aureus Streptococcus pyogenes Corynebacterium minutissimum Listeria monocytogenes Propionibacterium acnes Bacillus cereus (vegetative) Lactobacillus sp. Bifidobacterium adolescentis Clostridium perfringens
Klebsiella pneumoniaeYersinia enterocoliticaEscherichia coliPseudomonas aeruginosa Salmonella choleraesuis Enterobacter cloacae Serratia marcescensAnaplasma phogocytophilumOrientia tsutsugamushi3
GRAM-NEGATIVE BACTERIA
NON-ENVELOPED VIRUSES
GRAM-POSITIVE BACTERIA
(1) Sampson-Johannes A, et al. 2003. Transfusion. 43:83A; (2) Lam S, et al. Transfusion 2007;47:131A; (3) Rentas F. Transfusion 2004;44:104A.
DHBVBVDVCMVWNVSARSVaccinia1
ChikungunyaDengue2
Influenza A
BE SURE.
Adapted from Kleinman SH et al. Transfusion 2009;49:2454-2489.
PI
PI
PI
PI
HBsAg
Anti-HCV
Days Days
Tite
r
Anti-HIV
MP-NAT
MP-NAT
MP-NAT
Peak Viremia in Asymptomatic Donor:HIV: <10^7 geq/mLHBV: ~10^9 geq/mLHCV: ~10^8 geq/mL
Estimated concentration viable virions:HIV: <10^4 viable virions/mL HBV: ~10^6 viable virions/mLHCV: ~10^5 viable virions/mL
PI log reduction in platelets:HIV: ~6 HBV: ~6HCV: ~4.5
Synergistic Approach to Blood Safety:Closing The Window Period Risk with INTERCEPT
BE SURE.
High Efficacy necessary for a Proactive Approach to Emerging Threats
Pathogen INTERCEPT
West Nile virus > 6.0
Chikungunya virus > 6.4
H1N1 virus > 4.1
H5N1 virus > 5.9
Dengue virus > 5.0
O. Tsutsugamushi > 5.5
XMRV > 4.0
T. Cruzi > 5.3
B. Microti > 5.3
L. Mexicana > 5.0
Infectivity Log Reduction
BE SURE.
No Sepsis Fatalities with INTERCEPT Platelets: French & Swiss National Hemovigilance Data
France: p = 0.039 / Combined p = 0.006
Conventional Platelets INTERCEPT Platelets
YearUnits
Transfused (n)Transfusion Transmitted
Infections (Fatalities)Units
Transfused (n)Transfusion Transmitted
Infections
2006 231,853 4 (0) 6,420 0
2007 232,708 9 (2) 15,393 0
2008 239,349 6 (1) 15,544 0
2009 241,634 9 (0) 21,767 0
2010 253,149 2 (1) 22,632 0
2011 267,785 3 (1) 22,392 0
2012 275,834 7 (2) 24,849 0
2013 278,234 4 (1) 25,089 0
2010 29,900 1 (0) 0 0
2011 6,600 0 26,500 0
2012 0 0 34,265 0
2013 0 0 34,750 0
Total 2,057,046 45 (8) 249,601 0
French HV data: 2006-2011: Sweeney J, Lozano M. Platelet Transfusion Therapy. Bethesda: AABB Press, 2013. 2012-2013: French National Agency for Medicine and Health Product Safety/ANSM, Hemovigilance Activity Reports.
Swiss HV data: SwissMedic Haemovigilance Annual Reports, 2010-2013.
BE SURE.
Status of Regulatory Approvals2002 2003 2006 2007 2008 2009 2010 2011 2012 2013 2014
EUCE Mark Class III
GermanyPEI *
Mexico, COFEPRIS
SingaporeHSA
USFDA
FranceAfssaps
SwitzerlandSwissmedic
EUCE Mark Class III
FranceAfssaps
SwitzerlandSwissmedic
GermanyPEI *
Mexico COFEPRIS
USFDA
20152005
Platelets
Plasma
EU & ROWEU & ROW
USA
Phase I / II Phase III Marketing
Platelets
Plasma
Red Cells
Platelets
Plasma
Red Cells
Reg. Review
● More than 10 years of routine use
● Kits sold to produce over 3,000,000 INTERCEPT platelet and plasma units
● Used in >100 Blood Centers in 20 countries
Centers in Routine Use
Regulatory Activity Initiated /Application Pending Review
Commercially Available
INTERCEPT Blood SystemTM Global Status
BE SURE.
INTERCEPT Red Blood Cell Program
BE SURE.
INTERCEPT RBC – Mechanism of Action
S-303 is a nucleic acid-targeted alkylator that quickly diffuses
into viruses, bacteria, parasites and blood cells
Glutathione (GSH) is used to quench side reactions of the effector with other biological materials
Targeting
Docking & Permanent Crosslinking(Helical regions of DNA & RNA)
Anchor
LinkerEffector
Reaction Degradation
BE SURE.
INTERCEPT RBC Process – Gen 2
Reconstitution Set Integrated Processing Set
STEP 1Add RBC and mix
with reagents
STEPS 2 & 3Inactivate &
remove
STEP 4Transfer RBC
for storage
S- 303
G SH
0.57m g± 5%
3.5g± 5%
RBC
①
②
③
S- 303
G SH
0.57m g± 5%
3.5g± 5%
RBC
①
②
③
BE SURE.
Cagliari / TorinoItaly
Clinical StudyIn Progress
DRKFrankfurt, Germany
Clinical StudyIn Progress
ARCBSAustralia
Evaluation Completed
NHSBTUnited Kingdom
EvaluationCompleted
Uppsala UniversitySwedenEvaluationCompleted
EFS AlsaceAlsace, FranceEvaluationCompleted
Hoxworth, Ohio/ Blood Center Wisconsin USAClinical StudyIn Progress
InnsbruckAustria
Evaluation In Progress
Clinical Studies
In vitro Evaluations
INTERCEPT RBC Activities are Global
BE SURE.
INTERCEPT RBC System – Development Status
2013 2014 2015 2016
Ph III acute – 50 pts
Ph II R&S – 28 pts
Report Results
Ph III chronic – 70 pts (estimate ≥3 years for completion1)
US
EU
1. Currently evaluating methods to accelerate enrollment & possibility of additional clinical sites.
Design & timing for Phase IIIUS study under evaluation
Report Results
2017
CE Mark Review
Approval Decision
Three clinical studies globally, 2 are completed:• Europe: Phase III acute anemia results reported. Primary endpoint met;
no statistical differences in adverse events between INTERCEPT-treated and control RBCs.
• Europe: Phase III chronic anemia trial ongoing.• US: Phase II recovery & survival study results reported. Primary
endpoint met; FDA criteria for RBC recovery fulfilled.
Plan to submit for European approval H2-2016, possible approval 2017
BE SURE.
Introducing INTERCEPT Blood System for Platelets
An operational review
BE SURE.
The INTERCEPT Blood System for Platelets
1. Connect the Platelet Concentrate to the INTERCEPT Set
2. Transfer the platelets together with Amotosalen by gravity into the illumination container and ensure appropriate mixing prior to illumination 3. UVA Illumination ~5 mins
4. Transfer the platelets by gravity in the CAD bag. Incubate the platelet product by continuous agitation
5. Transfer of the platelets by gravity into the final storage container
PlateletsProduction
Storage & distribution
Platelet connection
Amotosalen Illumination CAD Final Storage
BE SURE.
Intercept UVA Illuminator
2 Illumination chambers2 illuminators can be stacked over each other
Average Throughput: 11 illumination cycles treatments per hour
Processing requirements - rational
• RBC impede UVA light transmission
• More plasma impedes UVA light transmission and decreases inactivation efficacy
• Less plasma results in more UVA light transmission and may impact platelet viability
• Amotosalen volume is fixed, so changes in component volume change the Amotosalen concentration in the illumination container
• Low dose was set to meet Council of Europe Guidelines
• High dose is the highest platelet dose that has been validated
Platelet Dose Volume
RBC Content
Plasma Content
BE SURE.
INTERCEPT Platelets: Broad Processing requirements designed for flexibility
Parameter Suspension Media
Suspension MediumPlatelet Additive Solution
Plasma
Platelets (x1011) 2.5 -8.0 2.5 - 8.0
Volume (mL) 255 - 420 255 - 420Plasma (%) 32 - 47 100
RBC/mL <4×106 <4×106
Adsorption Time (hr) 4 - 16 16 - 24
Apheresis collections
Pooled Random Platelets-
From Manual to Automated methods
Lessons learned from Implementation
Feedback from Blood Banks
30
Centers in Routine Use
Regulatory Activity Initiated /Application Pending Review
Commercially Available
INTERCEPT Blood SystemTM deployed at over 100 blood banks
Successful deployments are multiples, worldwide spread in various types of environments
BE SURE.
Implementation context
BE SURE.
Pathogen Inactivation: last production step prior to release components
33
• Apheresis• Whole Blood
donations
Collection of Blood
• Pool Random Platelets• Variety of production
methods
Component Preparation • PI Platelets
• PI Plasma• PI Red Blood Cells (*)
Pathogen Inactivation
“… Pathogen inactivation or reduction systems that are applicable to platelets will further reduce the risk of transfusion reactions due to bacterial contamination…”
“…Thus, from the point of clinical relevance current evidence none of the products proofed superior.”
“… Therefore, to be on the safe side from the donor’s perspective we are in favor of using the abundance of platelets available from whole-blood donation.”
BE SURE.
Quality Management drives the implementation steps• Personnel & Organization
– Quality Assurance & Processing Managers different & independent
• Changes to be documented
• Master Validation plan– Planning for validation– Qualification– Documentation– Approvals
• Implementations succeed because:• They are well planned• Staff is well trained• Management of risks is
in place• Right Implementation
Partners are involved• Blood Bank• Suppliers
BE SURE.
8 steps leading to INTERCEPT implementation
1. Site Assessment2. Implementation planning3. Adjustment of production, if any4. Installation of Illuminator5. Train the Blood Bank Trainers6. Process Qualification7. Operator training8. Conversion to routine operations
36
Customer feedback:Switzerland – Introduction of INTERCEPT platelets for Apheresis and Pooled Random Donor platelet components during the 2010-2011.
13 Blood Centers 2010
Red Blood Cells 308.670
Platelets Concentrates 29.900
Fresh Frozen Plasma 61.500
From nearly 100 % Apheresis collection, now converting platelet production to reach 60% Pooled Random Donor Platelets.
BE SURE.
Dr. David Goslings – Head of Production
Case study : Blood Transfusion Service Zurich, Switzerland – Workflow & Throughput
BE SURE.
Towards Pathogen Inactivation Implementation at the NBTS Sri Lanka
2013 - NBTS evaluate successfully the INTERCEPT system for Platelets
• Abstract published at ISBT Seoul - 2014
Conversion from single donor platelets to pooled random donor platelets.2015 – Pilot phase includes 1500 Platelets transfusions
39
BE SURE.
Hong Kong Red Cross Blood Transfusion Service - 2014
In preparation for clinical evaluation of pathogen reduction-treated platelet Pool of 5 Buffy Coat in SSP+Preparation of INTERCEPT platelet concentrates in SSP+ PAS was successfully developed
Preparation of Pooled Buffy-Coat Pathogen Reduction-treated Platelet Concentrates in Platelet Additive Solution Using Top and Bottom Method.Cindy Chan, Thomas Lau, Barry Chui, CK Lee, Elizabeth Chua, WC Tsoi, CK Lin Hong Kong Red Cross Blood Transfusion Service, Hong Kong, China
BE SURE.
Conclusions – Operational
Technology fit with platelets from both Apheresis and Pooled Random Donor Collections for optimal production efficacy
System has been designed for throughput capacity allowing the system to fit into small to large production sites
Demonstrates ability, in a quality manner, to support succeffull implementation of the technology in multiples environments conditions worldwide
BE SURE.
Conclusions
BE SURE.
Conclusions
Recognized challenges exist in ensuring blood safety today, including the bacterial contamination risk in platelets, or the increasing prevalence of emerging pathogens.
INTERCEPT is a proactive approach to address such risks, and has demonstrated high levels of inactivation for a broad range of clinically relevant pathogens.
INTERCEPT for platelets and plasma has been in use for over 10 years, and counts over 3’000’000 transfusions experience. The RBC system in advanced clinical development.
INTERCEPT received approval by multiple Regulatory Authorities around the world after thorough review (incl. CE mark III, US FDA).
The submission process for Registration of INTERCEPT started in China.
43
BE SURE.
Thank you!谢谢!