bb8100 boring machine e2

7/27/2019 BB8100 Boring Machine E2

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BB8100 Boring Machine

Packing big boring capability into a compact, modular

machine, maximizing efciency and minimizing downtime.Powerful Yet Compact

Take the power of a stationary machine to the

job site to solve tough machining challenges in

record time.

Using 11.3 in3 (185.3 cm3) Hydraulic motor,

produces4783ftlb(6484.9Nm)oftorqueat

the bar, at 15.1 rpm.

Compact, modular components allow fast,

easysetup,maximizingefciencies,and

minimizing downtime.

Versatile and Flexible

Machines bores from 18.1-97.7inches(459.7

-2481.6mm) in diameter, and faces from 14 -

97.7inches(355.6-2481.6mm)withvarious

facing attachments.

ID and End mount bearings feature spherical

taper-lock roller bearings.

Endmountcanbeneadjustedby+/-0.25

inches (6.35mm)tocenterthebar.

Optionaldualactionboring/facingarms

increase facing range, and allow for both

boringandfacingwithoutswitchingequipment.

Full-lengthsquarewaysonboring/facingarms

allowforquickpositioning anywhere alongthe arm.Attachestothenetttoolcarrierby

compression-clamping, to provide maximum

tool stability.

Machine is highly adjustable. The tool carrier,

halfnut,alignmentofboring/facingarm,

and tool carriage can each be adjusted to

maximize machining performance.

Netttoolcarriercanbeclampedtobarfor

facing operations. For boring operations,

carrier can be adjusted to remove clearance

betweencarrierandthebar.Thisexibility

also ensures maximum rigidity for either

operation

Netttoolcarrierdesignedwithasplitframe

to simplify installation on the boring bar. It can

beconguredtouseeithertheboringheadset

forboringorfacing,orthenewboring/facing

arm assembly.

Withleading&trailingboringheadconguration,

2 boring heads can be used simultaneously.

For even greater facing range with longer

radialtravel,thenewboring/facingarmsare

available.Setupisquick&easy,featuring

industrystandardquick-changetoolingfor

both boring and facing operations.

Highly versatile tool holder block accepts

industry standard tooling with a nominal 1 inch

(25.4mm)squareshank.

Toolpostontheboring/facingarmcanbe

rotatedtoprovidemaximumexibilityin

machining setup (including some cantileveredcongurations).

High Quality Design

Featuresauniquely-designedmodulartool

carrier which provides a new level of strength

and rigidity by channeling machining forces

directly to the boring bar through strategically-

located adjustable guide shoes.

Hardchromedbars,straighttowithin0.001

inchperfoot(0.0254per304.8mm)

Optional gun-drilled bars with optical targets

available.

Adjustable, removable half nut increases net

ttoolcarrierexibility.Easyremovaloftool

carrier allows for machining of multiple bores.

Backlashadjustmentnutallowsin-the-eld

adjustment to eliminate backlash in the tool

carrier, and extend the life of the machine.

2010BB8104


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US Metric

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected] 2

SPecificationS

All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or componentson this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

Boring and Facing RangesBoringdiameterrange,standardstackblockassembly: 18.1-80.1inches 459.7-2034.54mm

Boringdiameterrangeboring/facingarmassembly: with26inch(660.4)boring/facingarmassembly 28.9-43.7inches 734.1-1110.0mm with34inch(863.6)boring/facingarmassembly 36.5-59.7inches 927.1-1516.4mm with53inch(1346.2)boring/facingarmassembly 55.1-97.7inches 1399.5-2481.6mm

Facing diameter range, mechanical facing head assembly: with5,8,or12inch(127.0,203.2or304.8mm) 24.5-80inches 622.3-2032.0mm

mechanical facing head assemblies(5 and 8 inch facing head assemblies have 8 inch stroke, 12 inch facing head assembly has 12 inch stroke)

Facing diameter range, slide arm assembly: with26inch(660.4)boring/facingarmassembly 23.1-43.7inches 586.7-1110.0mm with34inch(863.6)boring/facingarmassembly 23.1-59.7inches 586.7-1516.4mm with53inch(1346.2)boring/facingarmassembly 23.1-97.7inches 586.7-2481.6mm

Facingdiameterrange,boring/facingarmassembly(toolpostreversed): (tool post reversed refers to rotating the tool post so that the tool is on the bar side of the tool post.)

with26inch(660.4)boring/facingarmassembly 14.0-17.4inches 355.6-442.0mm with34inch(863.6)boring/facingarmassembly 14.0-27.4inches 355.6-696.0mm with53inch(1346.2)boring/facingarmassembly 14.0-49.4inches 355.6-1254.8mm

Performance DataRotationalDriveUnit(RDU)GearRatio: 20:1 10:1optional(2xfast,1/2torque)

Hydraulicmotorsizeaffectstorqueandspeed Theoreticalvaluescalculatedusinga25Hphydraulicpowerunitproducing2000psi(13790kPa)continuous, [normaloperationis1200psi(8270kPa)]andpumping15gpm(68l/min).

Hydraulicmotorsizerange: 7.3-17.9in3 119.6-293.3cm3

BoringBarTorquewith20:1RDU: 3350-6068ftlb 4542-8227.1Nm Maxboringrpmwith20:1RDU: 23.5-9.6rpm 23.5-9.6rpm

For example, with 11.3 in3 (185.3 cm3) hydraulic motor (43457):

BoringBarTorquewith20:1RDU: 4783ftlb 6484.9Nm Maxboringrpmwith20:1RDU: 15.1rpm 15.1rpm

FeedRateofmechanicalAxialFeedUnit(AFU): 0.003-0.030in/rev. 0.076-0.762mm/rev.FeedRateofelectricAxialFeedUnit(AFU)Inslowspeed 0-0.3in/min. 0-7.62mm/min.

MeasuresShipping weight (estimated):

(machine with RDU, AFU, boring head set, tool carrier, tool kit, and hydraulic motor.) formachine(metalcrate) 5700lbs. 2585.5kg formachine(woodcrate) 5850lbs. 2653.5kg for1Bearing 1070lbs. 485.3kg forboringbar 14.5lbs/inch 2.6kg/cm 15Hpor25HpHydraulicPowerUnit 1073lbs 486.7kg

Shipping dimensions: Machine,inwoodcrate,W,D,H 18.5x34x23.7inches 469.6x863.6x602mm Machine,insteelcrate,W,D,H 20x40x25inches 508x1016x635mm Bearing(eachbearingshippedseparately)W,D,H 40x40x12.7inches 1016x1016x322.6 12foot(365.8cm)barW,D,H 24x18x152inches 609.6x457.2x3860.8mm 15or25HpHydraulicPowerUnitW,D,H 64x30x50inches 1625.6x762x1270mm


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Tool ConfiguraTions



CongureyourBB8100ineighteasysteps.

TocongureyourBB8100BoringMachine:

1 Select a Base Unit

2 Select an Axial Feed Assembly

3 Select Bearing Assemblies

4 Select a Boring Bar

5 Select a Hydraulic Motor Assembly

6SelectaToolHeadAssembly

7SelectaBoring/FacingArmAssembly

8 Select a Shipping Container

Toconguretheboringmachineyourequire,simplyselect

the option you need in each step, then contact your Climax

representative.

1 Base UnitRotational drive unit, tool carrier assembly,

tool kit, and instruction manual.

Baseunit,20:1gearratio 54453

Baseunit,10:1gearratio 544542 Axial Feed Assembly

Mechanical axial feed assembly 23393

Electricalaxialfeedassembly,120V 43734

Electricalaxialfeedassembly,230V 40724

3 Bearing Assemblies Endmountself-aligningbearingassyw/spider 23550

End mount self-aligning bearing assy, no spider 25074

ID mount non self-aligning bearing assembly 18572

diameterof23-27.5inches(584.2-698.5mm)


diameterof23-35inches(584.2-889.0mm)






diameterof23-77inches(584.2-1955.8mm)

Nonself-aligningbearingassembly,nospider 18533

* Multiple units may be ordered.

4 Boring Bar(8inch(203.2mm)diameter)Boring bar assembly, 8 feet (243.8 cm) 34305

Boringbarassembly,10feet(304.8cm) 34306






Gun-drilled bars with optical targets:

Boring bar assembly, with optics, 8 feet (243.8 cm) 17602

Boringbarassembly,withoptics,10feet(304.8cm) 17603






* Multiple units may be ordered.

5 Hydraulic Motor Assembly Hydraulicmotorassembly,7.3CIR(120cm3/rev) 43455

44 bar rpm @ 15 gpm**

Hydraulicmotorassembly,8.9CIR(146cm3/rev) 43456\

36barrpm@15gpm**

Hydraulic motor assembly, 11.3 CIR (185 cm3/rev) 43457

29barrpm@15gpm**

Hydraulic motor assembly, 14.1 CIR (231 cm3/rev) 43458


Hydraulicmotorassembly,17.9CIR(293cm3/rev) 43459


* Multiple units may be ordered.** Theoretical, calculated values shown

6 ToolHeadAssemblyBoringheadset,18.1-26.1inches(459.7-662.9mm) 57258

Boringheadset,18.1-40.1inches(459.7-1018.5mm) 55622

Boringheadset,18.1-80.1inches(459.7-2034.5mm) 55623

7 Boring/FacingArmAssembly Mechanical facingheadassy,5inch(127.0mm) 21115

Mechanical facingheadassy,8inch(203.2mm) 38654

Mechanical facingheadassy,12inch(304.8mm) 22359 Boring/facingarmassembly,26inch(660.4mm) 54401

Boring/facingarmassembly,34inch(863.6mm) 54402

Boring/facingarmassembly,53inch(1346.2mm) 54403

8 Shipping Container Plywoodhingedcrate,39x58x31inches 42955

(990.6x1473.2x787.4mm)

Metalshippingcontainer,39x58x31inches 54368

(990.6x1473.2x787.4mm)

* Machine components only.

Bars and bearings available in wood only.

aPPlicationTheBB8100PortableBoringMachine

is widely used by these industries:

Mining

Drag line repair

Shipbuilding & Ship Repair

Rudder pin and stern tube boring

Diesel engine crankshaft and cylinder bore repair

Turbine housing repairIndustrial

Stamping press bearing seat repair

Line boring gear boxes

Power Generation

Pump repair

Turbine repair


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OperatiOnal DimensiOns

11.9

(302.3)

10.2

(259.1)

48.4

(1229.4)

77.0

(1955.8)

IDMount48.5-77inches(1231.9-1955.8mm)

7.2

(182.9)

34.0(863.6)

IDMount34.25-62.75inches(870.0-1593.9mm)

(Centering Assembly not shown)

IDMount20.0-48.5inches(508.0-1231.9mm)

(Centering Assembly not shown)

19.8 (502.9)

7.0 (177.8)

Dimensions in Inch (mm)


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Spider Assembly 4-Arm Self-Aligning End Bearing Support


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Electrical Axial Feed Assembly

Rotational Drive Unit

Mechanical Axial Feed Assembly


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Slidearmcongurations



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Production FacilitiesRental LocationsInternational Distributors

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Perth

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Edmonton

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Gdansk

Regional Sales & Technical Support Offices

o-s t

Needsomerefreshercoursesinsettingupand operating your Climax machine tool?

Sp Pjs

Climax has been solving complicatedon-site machining and welding problems for

ourcustomerssince1964.

rs

WithsevenlocationsinNorthAmerica,twoin Europe and two in Asia, you are never

far away from a Climax portable machine

tool.

c cm :

Wd hdqus2712 E. Second Street

Newberg,Oregon97132USA

WorldwideTelephone:1.503.538.2185

N.AmericaToll-Free:1.800.333.8311

Fax:1.503.538.7600

Email: [email protected]

eup hdqusAm Langen Graben 8

52353 Dren, Germany

Telephone:(+49)(0)2421.9177.0

Fax:(+49)(0)2421.9177.29

Email: [email protected]

Copyright 2012ClimaxPortableMachining&WeldingSystems.AllRights

Reserved. Climax has taken reasonable measures to ensure the accuracyof the information contained in this document. However, Climax makes no

warranties or representations with respect to the information contained herein;and Climax shall not be held liable for damages resulting from any errors or

omissions herein or from the use of the information contained in this document

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bb8100 boring machine e2

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