A Full Spectrum of Solutionsto Meet Your Batch Processing Needs

Batch Management and Control

TABLE OF CONTENTS

SOUND FAMILIAR? 3

A LEADER IN PROCESS AUTOMATION 4

BATCH DEMANDS OF TODAY AND TOMORROW 5

MEETING YOUR DIVERSE BATCH NEEDS 6

DEMANDING BUSINESS AND PRODUCTION ENVIRONMENTS 7

ROCKWELL AUTOMATION CAN PROVIDE A COMPLETE BATCH MANAGEMENT SOLUTION 8

APPLYING INTEGRATED ARCHITECTURE FOR PROCESS IN BATCH APPLICATIONS 12

PROVEN BATCH MANAGEMENT SOLUTIONS 13

DESIGN TO DELIVERY 14

ASSET AVAILABILITY AND SERVICES 15

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SOUND FAMILIAR?• We need more flexible operations. How can I managemany products more easily?

• Why is production off ? It was fine yesterday.

• We are having a quality issue. Can you findout what is going on?

• How soon can you have this new productto market?

• Can you run this new product on theexisting equipment?

• We need to increase production.Where can we start?

• Can you re-formulate to use this new materialon the next batch?

• What impact will this new regulation haveon my product?

• R&D found a better way to make the product.Can we change the sequence quickly?

• Can you produce this report for the regulatoryagency in the next 24 hours?

• Can you make changes to sell into thisforeign market?

• Will we be able to add new quality checks to ourprocess and ensure compliance to win the order?

• Capital is tight right now. So can you reduceyour engineering costs on this project?

• We need to relocate this equipment to your plantand produce quality product as quickly aspossible. Can you do it?

• Our competition has lowered their costs for makingthis product. Can we meet or exceed the same?

Are these statements all too familiar in your daily role? Do you feel like there hasto be a better way? Do you wish there was a simple solution to make your life easier?If so, you are almost there! Let Rockwell Automation help.

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A LEADERIN PROCESS AUTOMATION

100 Years in IndustryToday, more than ever before, industry faces unique process challenges. That’s why you need Rockwell Automation as yourprovider. We reduce your engineering and integration costs, through our unique technology. Over the past century, we havedeveloped the domain expertise to help your company succeed, with solutions that have proved themselves time and again,in the most demanding environments.

Let Rockwell Automation help you improve productivity, quality and flexibility.

The Unified Portfolio of Rockwell Automation Systems & Solutions forProcess Automation ExcellenceThe PlantPAx portfolio is Rockwell Automation’s next step to help you achieve process automation excellence. PlantPAxunifies our core capabilities and technologies with those of our market leading partners, such as OSIsoft (historian software)and Endress+Hauser (device instrumentation & integration), and acquisitions like Incuity (plant-wide information &visualization), Pavilion Technologies (advanced process control), ICS Triplex (process safety), under a common systems andsolutions umbrella to provide you greater market innovation and value.

The PlantPAx batch management & control capability enables flexible production, equipment-independent recipemanagement, batch-independent equipment control, and supports regulatory compliance. Operation functions provide batchvisualization, analysis, and web-based reporting. The scalable integrated solutions leverage industry standards to meet small,basic batch/sequencing needs as well as distributed, comprehensive batch/sequencing requirements. Improve yield, increasethroughput, reduce costs, and improve quality with PlantPAx batch management & control.

BATCHDEMANDSOF TODAY ANDTOMORROW

As a manufacturer in today’s world, you face significantchallenges. The difference between profit and loss is often theability to respond cost-effectively and in a timely manner.This means being able to react to:

• Quickly shifting customer demands• Margin pressure from global competition• New product development• Demand for continuous improvement• Regulatory requirements• Exacting global quality standards• Expanding social and environmental responsibilities• Mergers and acquisitions• Emerging process technologies

You depend on your batch operations for flexibility andperformance that can be tailored to meet your businessand production goals. A batch solution based on theRockwell Automation® PlantPAx Process Automation System,combined with products and services from our partners, canhelp improve your bottom line profitability while meetingyour demands of today and tomorrow.

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Rockwell Automation understands that you mayhave very diverse batch processing needs: simple,single vessel, single product manufacturing to complexmulti-path, multi-vessel, multi-product manufacturing;or any combination of these. Each need requires adifferent recipe and process management andcontrol approach.

Do you…?• Produce the same product, the same way, on thesame equipment?– If so, then you need a solution optimizedfor fixed sequences, fixed formulation, andsimple equipment control

• Produce several products, generally the same waywhere the only attributes that change are equipment,materials, quantities, or set points?– If so, then you need a solution optimized for fixedsequences, flexible formulation, and simpleequipment control

• Produce several products in many differentways, requiring different equipment, steps,materials, quantities, and set-points?– If so, then you need a solution optimizedfor flexible sequences, flexibleformulations, multiple unit coordination

• Produce several products in many differentways on a variety of equipment where thesystem must optimize equipment selectionto meet daily manufacturing demands?– If so, then you need a solution optimized forflexible sequences, flexible formulation, multipleunit and networked pathway coordination

Once your processing needs are understood, you have theflexibility to choose your solution approach. For someapplications a simple, controller-based solution may be bestsuited to meet your needs. For other applications, you maychoose a server-based supervisory system to address thedynamic nature of batch production.

MEETINGYOUR DIVERSE BATCH NEEDS

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Multi-Pathway Processing

Multiple Products,Multiple Procedures

Multiple Products,Same Procedure

Fixed Sequencing

DEMANDING BUSINESSAND PRODUCTION ENVIRONMENTS

A complete batch management solution requires more thanrecipe and process management and control. Batch manufacturingneeds to consider and address other business and productionfunctions as well. These include:

• Process monitoring and control– Can you manage the process through the system?– Who needs to see and/or control the process, fromwhere, when, and how?

• Manufacturing operations– How do you connect manufacturing operations tooptimize production?

– How do you reduce costs, improve quality, and provideflexible manufacturing through the use of automation?

• Business and supply chain integration– How do you adapt to changes in raw material supply(properties, quality, and availability)? Am I makingthis product at the most effective cost?

– How do you connect enterprise functions to plantfloor control?

• Information, analysis, and reporting– What information do you need to collect and how doyou get it, when you need it, where you need it?

– How can you use information to improve your process?• Regulation, standards, and best practices– How does your automation system leverage standardsand best practices and comply with regulation?

– Do you apply engineering standards: ISA-88, ISA-95,modular programming, others?

– Which apply to you: validation, 21CFR Part 11,Bio-terrorism act, HACCP, GAMP, CAPA, others?

• Security, availability, and data integrity– Are you confident that system access is controlledand secure?

– Is the system information accurate and reliable?• Maintenance, support, and training– Do your operators have the skills to manage theprocess and make quality product?

– Can you operate and maintain the system yourself ?– How will users learn the system?

Understanding both process complexity and business andproduction functions is critical to defining the right solution tomeet your needs. Often, business and production requirementscause you to carefully evaluate automation decisions, search forbetter ways to address problems, and simply ask the question,“Am I doing what is best for my business?”

Don’t purchase more than you need nor implement less thanyou require. Install a platform that can be enhanced as yourbusiness grows. PlantPAx solutions allow you to efficiently andeconomically implement a complete batch managementsolution to meet your diverse batch needs.

Rockwell Automation understands that quality, delivery and,most of all, responsiveness can be your competitive advantage.A PlantPAx system enables you to develop batch controlapplications and provide a flexible production environmentthrough any combination of the following activities:

• Recipe Management

• Production Planning & Scheduling

• Production Information Management

• Process Management

• Unit Supervision & Process Control

• Material Inventory Management

• Regulatory Reporting and Process Validation

• Modeling, Simulation, and Control

Recipe ManagementThe recipe management functionality of the RockwellAutomation system provides different approaches to your variedrecipe and process management and control needs. For thoseapplications where the same product is made the same way on thesame equipment, flexibility may not be a primary concern. Noproblem. Simply code the product sequence and formula valuesinto the controller and begin production as quickly as possible.

For those multi-product needs, where only changes to materialformulations, process measurement tolerances, or batch scalingoccur, implement parameter management functionality. Thisgives you the level of formula flexibility you need and keepssimple controller-based sequencing in place, gives operatorscontrol of new batches, and provides formulators with easyrecipe definitions.

If your processing needs include many products, produced inmany different ways, on several different pieces of equipment,then flexible recipe management is of high importance.Implementing a comprehensive recipe management solution

allows you to develop recipes and processes independent of yourproduction equipment. You can easily manage multiple productdefinitions, modify recipe formulations and sequences, anddefine which equipment your batches can use, without requiringengineering or automation system changes. Throughout thisprocess, the system will provide change management, tracking,and revision control.

Additionally, by separating recipe management from controllerprogramming, it is no longer necessary to reveal recipes andformulations to integrators and OEMs. They can provide theequipment control and process capability; you can apply theformulation and sequencing know-how to make the finalproduct. This puts you in control of your intellectual property.

ROCKWELL AUTOMATIONCAN PROVIDE A COMPLETE BATCHMANAGEMENT SOLUTION - PlantPAx

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Production Planningand SchedulingIntegrating your business and supply chain withmanufacturing operations is likely critical to yoursuccess. PlantPAx production planning andscheduling functionality can help. Produce more,more efficiently, using integrated work ordermanagement, scheduling, and supervisory functionsto better utilize production equipment. Gain accessto business system schedules and work ordersto allow the production system to proactivelydetermine production capability and capacity andassign equipment to maximize asset utilization andincrease production. Leverage material managementinformation to optimize material usage, identifyavailability constraints, and determine preferredstorage/transfer locations. Track product lifecyclemanagement information to ensure quick and easyproduct introduction into plant production plans.

Batch management solutions from RockwellAutomation help you improve line performance,improve equipment utilization, and optimizeproduction cycle time and throughput.

Production Information ManagementTo better understand and improve your process, youneed information about batch activity and quality,the materials used and the procedures executedto make the product, and the process conditions

that existed while the product was being made.Batch management solutions from RockwellAutomation provide process and batch datacollection, production tracking, comprehensivereporting, and data analysis capability forbatch applications.

The process history function continuously monitorsand records process measurements, field equipmentstatus, and operator actions. The batch historyfunction monitors production operations, collectsrelevant data, and constructs an historicalrepresentation of automated and manual operationswhich occurred during batch production. All of thisinformation is collected in the context of a batchso that a complete picture of the process can bereviewed or analyzed in more detail.

Comprehensive batch reporting provides you withdynamic batch summary, batch detail, material usage,and track and trace informational reports. Yourproduction and management organizations canreview detail from a single batch or compare theresults of multiple batches together. In addition,users can gain a better understanding of materialusage, batch sequence timing, and the occurrencesof exceptions and variations. Your quality andoperations organizations can use material genealogyinformation to resolve material issues or meet trackand trace requirements. If a batch or material issueis identified, they can use lot tracking information

“Rockwell Automation’s batch solution is giving us the ability and flexibilityto meet our very aggressive schedules.”

Jim Hasler,Silica Treatment Development Centre Leader,

Cabot Corporation

to determine which raw materials were used in a given batch ordetermine all the batches that a specific raw material went into.

Integrated batch data analysis capability allows you to answerthe complex production questions that arise each day. Thisfunction allows the user to compare current batches againstpreviously identified “golden batch” characteristics or comparemultiple batches across the enterprise. It provides the means todo batch step, cycle time, or process trend data (temperature,flow, etc) analysis with options to baseline the start of each step.By leveraging the power of integrated batch data analysis,you gain a better understanding of the process and howbatches were produced.

Information-enabled batch management solutions fromRockwell Automation address your information management,analysis, and reporting needs while ensuring security, availability,and data integrity.

Process ManagementProcess management functionality can improve processflexibility and help meet the challenges of diverse processingrequirements. It can assist with choosing the best equipmentfor particular batch requirements and easily manage batchesacross multiple pieces of equipment or multiple lines. Evenwhen many pieces of equipment are involved, you can dynamicallyallocate and reassign equipment and processes to maintaineffective control of product and better manage your resources.When needed, equipment selection rules can be embeddedwithin the product recipe, to make intelligent resourceallocation decisions at runtime.

In addition to physical resource optimization, you can reducedelays in your batch processing caused by manual interventionBy combining manual and automated steps into a singleproduction recipe, the system will notify the operator whenmanual action is required and track the operator’s response.It is also possible to integrate manual SOP’s, documentation,or graphics of the process into the working procedure. Give theoperator the information and tools needed to be more efficient.

It’s this flexibility, coupled with procedural rigor, that allows youto address all of your batch processing needs while maintainingcomplete records of activity.

Unit Supervision & Process ControlDepending on the complexity or the production process,the equipment and materials needed, or the informationrequirements of the application, you may choose batchcapabilities within the controller or leverage the powerof a PC-based batch management system. You decidewhere supervisory control resides and the level ofsequence/formulation sophistication you desire.

Regardless of your supervisory control choice, PlantPAxtechnology allows you to develop a process solution based onindustry standards and common implementationmethodologies. It’s this approach that promotes quickerdevelopment, application re-use, consistent troubleshooting,and lower total cost of ownership.

Material Inventory ManagementMaterial inventory management functionality helps you managein-process inventories, improving production asset managementand operational productivity. You can coordinate your materialhandling and batch operations to locate, dispatch and transfermaterials, more efficiently. The system closely controls materialusage, eliminating unnecessary batch adjustments, or deliberatelyunder sizing the batch to allow you to adjust materials.

When integrated into the system, material receipt, amount andlocation of available inventory materials, release-to-productionstatus, and quarantine information become part of yourautomation and production management information. Thematerial management functionality tracks information andgenerates reports related to specific materials supplied to,consumed by, or produced within your plant.

These capabilities reduce overall batch processing time, improveproduct consistency, improve productivity, and provide theinformation you need to document the process.

The PlantPAx Batch Solution providesdetailed event information that can beleveraged to help better achieve regulatorycompliance.

Regulatory Reporting andProcess ValidationA PlantPAx batch management solution provides datacollection integrity and system security features designed withinput from a cross section of industry users to address the manyrequirements you have. Establish procedures to monitor, collect,and document Hazard Analysis and Critical Control Points(HACCP) as required by the U.S. Food and DrugAdministration (FDA). Security levels can be customized tomeet the most demanding requirements, such as the U.S. Foodand Drug Administration (FDA) Good Manufacturing Practice(GMP) regulations.

Solutions can include configurable electronic signature templatesthat represent a signature and its associated data, such as signofflevel, measurement or data entry tolerances, comments, securityrequirements, and date and time stamps. Up to three signaturescan be required for verification of runtime batch events. Allsignatures are stored in the event journal and are non-editable,fully supporting 21 CFR Part 11 compliance.

If you have demanding regulatory compliance or process validationrequirements, you can depend on PlantPAx batch managementsolutions to meet these needs.

Modeling, Simulation and ControlThe PlantPAx batch solution allows recipes to be tested againstplant configurations without running them in the plant. It canbe configured to match your specific project and/orprocess-connected devices. An entire batch procedure canbe simulated, offline, to verify sequential and procedural details,before the recipe is released to production. Simulation supportscutover of one phase at a time, speeding the debugging processas startup approaches.

Modeling production can significantly improve plant floorperformance by answering the many what-if scenarios you faceeach day. PlantPAx provides the tools you need to performdiscreet event simulation modeling. The modeling results allowyou to reduce scrap and downtime, predict the effect of largefacility changes before committing to expensive physicalchanges, and anticipate resource needs and reduce bottlenecksfrom lack of proper asset utilization.

Advanced process control, including model predictive controland fuzzy control, can be integrated into both the simulated andon-line process system. Gain better control of the process, increaseefficiencies, and improve yields. Enable yourself to continuouslyoptimize and improve your production performance.

This is all possible through an integrated batch managementsolution from Rockwell Automation - PlantPAx.

Our wide range of batch solutions, heritage of leadership in the packaging industry, and involvement in the “Make2Pack”initiative can provide greater production efficiencies to consumer packaging companies looking to streamline their process.

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Historically, plants have used manual standard operatingprocedures, custom programming, or expensive, specializedcontrol systems for batch applications. Other controlapplications, such as material handling, continuous processes,packaging and utilities, were implemented with differentcontrol systems and strategies. In order to meet higher-levelinformation needs, interfaces were maintained between eachof these disparate systems with each providing its own contentand information format, and requiring integration into theoverall IT infrastructure.

With PlantPAx you can apply a single control and informationplatform across all areas of your plant, including discrete,process, motion, drives and safety.

Our information-enabled solutions combine multi-disciplined,multitasking process controllers, powerful operator workstations,and an integrated suite of modular software functionality.The functionality of FactoryTalk® software allows access toreal-time information to maximize productivity and supportscontinuous improvement activities.

Solutions based on PlantPAx allow you to address yourimmediate demands, while keeping in mind your futureprocessing capability, plant expansion, and informationintegration needs. Each solution is based on the same control,communication, and visualization elements you can usethroughout your facility or enterprise.

One control system offering many solutions; that is whatPlantPAx is all about.

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APPLYINGPlantPAx IN BATCH APPLICATIONS

Howdoes ISA-88 benefit a batch solution?The ISA-88 standard defines common terminology &models to facilitate communication among engineeringand operations, thus, reducing errors and risk.

The ISA-88 standard defines a methodology formanaging product information, production equipment,operational procedures, and process control. Applyingthis methodology offers flexibility by allowing recipes tobe managed independently from the equipment used tomake final products. For example: use the same recipeto make product on different sets of equipment.

The ability to rapidly develop and deploy new recipes isa major productivity improvement offered by ISA-88.For example: new recipes can be built from sectionsof existing recipes.

How does Rockwell AutomationLeverage ISA-88?PlantPAx leverages the ISA-88 batch controlmethodologies, together with Integrated Architectureengineering tools, to define equipment, routing,procedure, formulation, and control. You can apply thisfunctionality consistently to a full range of batchprocessing and equipment configurations from simple tocomplex.

PlantPAx provides embedded PhaseManager™ technologyto support direct ISA-88 phase state modelimplementation for controller-based solutions.Comprehensive, PC-based batch managementfunctionality provides recipe management, informationmanagement, equipment control, and changemanagement in accordance with ISA-88 methodologies.

PlantPAx provides technology that puts you in control.

How can Imaximize these ISA-88 benefits?PlantPAx allows you to realize the basic benefits ofISA-88. To maximize benefits, connect your batchfunctionality with other plant applications anddisciplines. Synchronize your operations and present theinformation needed to make plant-wide productiondecisions.

Now, you can optimize asset utilization,improve quality, reduce time to market,and reduce cost.

PlantPAx batch management solutions enable you to developcost-effective batch control strategies by supporting flexibleproduction capabilities, equipment independent recipes andbatch-independent equipment control.• Enable flexible and agile manufacturing• Improve yield, increase throughput, reduce costs, andimprove quality by applying the best fit batch solution

These solutions enable maximum value from the information inyour batch automation system through the preferred integrationcapabilities of Rockwell Automation hardware and software.

Canbra Foods: Saves $45,000 Annuallywith Automated Batch System• Faster and more precise operation– Eliminated manual loading of ingredients– Provided safer working environment

• Reduced waste– Minimized ingredient spillage on processing floor– Improved batch consistency

• Improved batch tracking and analysis– Standardized data collection and recordingfor food audits and trend analysis

– Provided common ground for engineersto program, troubleshoot and maintain system

• Improved visualization– Offered real-time monitoring and control

Morinaga Milk: Batch Processing SolutionReduced Project Implementation Timeby 15%• Reduced engineering effort– Reused code, recipes, phases and logic betweenprocesses with similar procedures

– Simplified introduction of new products andnew equipment

• Improved operations– Provided efficient, predictable operationof batch processing

– Created greater consistency between batches

• Improved information management– Generated event information during batch runs– Used batch logs to create reports for batchproduction analysis

– Distributed data seamlessly across the enterpriseto optimize operations

Cabot Corporation: Control SystemOptimization Increases Production 30%Across Three Lines• Improved operations– Increased throughput– Reduced waste

• Improved quality and yield– Increased batch-to-batch product consistency– Enabled comparison of results across plants– Portability of recipes across plants

• Improved visualization– Offered real-time monitoring and control

PROVEN BATCHMANAGEMENT SOLUTIONS

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Automating the milk-preparation process with the PlantPAx batch solution gave Canbra the ability tominimize production bottlenecks, increase efficiency and provide a safer work environment.

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When you need a complete automation solution, there’s nocompany better qualified than Rockwell Automation to provideit. For over forty years, along with our partners, we have beendelivering world-class process engineering solutions for customersacross industry. On each and every project, our global teamsof Process Consultants combine with local presence to ensurethat we can help you with your system integration requirements.

• Global Rockwell project & service providers• Global certified solution providers• Global system integrators• Teamed combinations of the above resources

Conceptual and Front-end EngineeringDesign (FEED)Whether it’s a large, complex project or just adding a fewupgrades, Rockwell Automation offers a multidisciplinaryapproach which combines industry experts and unrivaledexperience with a commitment to operational excellence.

• Project management• Process automation engineering• Network design• Instrumentation & electrical• Safety system engineering• Power engineering• Process engineering

ProjectsFor your projects, Rockwell Automation and our partnersengage in an interactive process with you. From completeproject management to simple punctual assistance, our extendedrange of services can assist you through all the typical stepsof your system development.

• User Requirements and Functional Specification– Describes system functionality for each module,independent of the selected hardware andsoftware architecture

• Detail Design Specification– Includes software module design and systemconstruction details as well as HMI design documentationbased upon the selected architecture of hardwareand software

• Implementation– Includes development of the processor, batch,HMI and reporting components of the system

• Software Module Testing– The module, its accompanying HMI, and batchcode (if applicable) are tested to validate that themodule functions as specified in the DetailDesign Specification.

• Software Integration Testing– The system is tested as a whole for properfunctionality as specified in the FunctionalSpecification Document

• Customer Witnessed Test– The customer confirms functionality of thesystem in a lab environment

• Commissioning and Startup– Rockwell Automation can assist the customerin performing loop checks, equipment checks,startup, and production support for the system

• Training and Support– Rockwell Automation offers both standardproduct training and support as well as customsessions dedicated to individual needs

FROM DESIGNTO DELIVERY

Condition MonitoringRockwell Automation has a powerfulConditionMonitoringsolution. ACondition-basedMaintenance (CbM) program givesyou the critical information you need to optimize schedulingof downtime, labor and materials – helping you to increaseproductivity while reducing costs.

Integration is the KeyThe key to a successful CbM program is a well-integrated solution.You will benefit by implementing the appropriate monitoring andalerting strategies and integrating information with normaloperating systems. Reduce your total cost of ownership by makingthe best possible use of existing plant information.

Maximize Your Return on Net AssetsA well-designed program can impact a variety of keyperformance indicators by reducing downtime dueto component failures.

• Reduce downtime• Fewer component failures• Reduce spare parts• Defer scheduled maintenance• Boost availability, capacity and throughput• Reduce unplanned downtime and planneddowntime duration

• Reduce mean time to repair• Improve safety and quality

Predictive Maintenance StrategyThis concept is based on the actual condition of an asset ratherthan routine monitoring on a preset schedule, and allows youto make necessary changes before a catastrophic equipmentfailure occurs. Though predictive strategies require aninvestment, the actual cost is much lower than the lostproduction resulting from failure. Success is greatly improvedby having an integrated, information-enabled controlarchitecture with intelligent devices capable of collectingthe required data. These predictive services include:

• Calibration• Instrument management and repair• Remote monitoring solutions• On-site support services• Customized technical support• Process training curriculum• MRO process management

MeetingYour Local NeedsOur global network of sales professionals,services and support resources andindependent distribution partners willwork to ensure your success no matter what the scope of yourproject. From designing and maintaining a plant-wide systemto specifying the right component, you can rely on our teamfor the local project coordination and post-sale support you need.

Support Resources:For set-up or technical assistance, contact Rockwell AutomationTechnical Support at:1-440-646-5800. For general customersupport, contact your local Allen-Bradley® distributor orRockwell Automation representative.

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ASSET AVAILABILITY & SERVICESYOUR PATH TO IMPROVED PRODUCTIVITY AND REDUCED COSTS

“What Rockwell Automation offered us was thechance to bring our plant up to, and even beyond,the state of the art at an attractive price. The systemaddressed all of our concerns, and the RockwellAutomation post-installation service and support isheads and shoulders above any other supplier.”

Elmer Rumsey, Technical Support EngineerDenim North America

Capability PlantPAx

Plantwide Control Disciplines

Discrete �

Motion �

Process & Machine Safety �

Continuous Process �

Batch �

Drives �

Control System Features

Controller Redundancy �

Remote I/O �

System Scalability with Single Platform/Control Engine(Single Machine to Large Plant) �

Hot Swappable I/O �

Broad I/O Capability (Rack mounted, field based distributed I/Oand Hazardous Form Factors) �

Digital Integration with Drives and MCC �

No Loop or Point Licensing �

Configuration and Programming

Object Oriented �

All IEC-61131 Programming Languages �

Online Edit/Configuration �

Tag-Based Addressing & Programming �

Visualisation

Integrated Client/Server HMI with Redundancy �

Panel-Based HMI �

Web-Based HMI Interface �

Historical Data Collection (SOE, Events, Trending, Reports) �

Controller-based Historian �

Alarms and Events �

System Communication and Fieldbuses

EtherNet I/P �

Standard Ethernet Infrastructure �

ControlNet �

DeviceNet �

Modbus �

AS-I �

Capability PlantPAx

Process Control

Regulatory �

Logic Function Block �

Sequence �

Batch �

Controller based ISA-88 Phase Support �

Advanced Control

Fuzzy Logic �

Auto-Tune Technology �

Model Predictive Control �

Process Fieldbuses

Foundation Fieldbus �

Profibus-PA �

HSE �

HART �

Process Safety

Scalable Process Safety �

Integrated Process Safety �

Service and Support

Project Engineering and Solution Provider Network �

24x7 Technical Support –Worldwide �

Configuration Services �

Hardware Maintenance Services �

Installation Services �

Software Support and Upgrade Support �

Training �

Single Source Supplier �

Other Capabilities

Global Namespace Across Multiple Applications �

DCS – PLC Migration and Integration �

Allen-Bradley, CompactLogix, ControlLogix, Direct-to-Drive, Emonitor, FactoryTalk, IntelliCENTER, PlantPAx, PowerFlex, Rockwell Automation,Rockwell Software, SMC and XM are trademarks of Rockwell Automation, Inc.DeviceNet is a trademark of the Open DeviceNet Vendor Association. Fieldbus Foundation is a trademark of the Fieldbus Foundation.HART is a registered trademark of the HART Communication Foundation. Microsoft and Excel are registered trademarks of Microsoft Corporation.PROFIBUS is a registered trademark of PROFIBUS and PROFINET International.

Publication BATCH-BR001C-EN-P March 2009 Copyright ©2009 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.Supersedes Publication BATCH-BR001B-EN-P October 2008

For more information on Rockwell Automation process solutionsvisit: www.rockwellautomation.com/process