plantpax: the modern dcs
TRANSCRIPT
![Page 1: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/1.jpg)
PUBLIC
Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 1
PlantPAx: The Modern DCSEnabling the Connected Enterprise
Presented by: Nicholas Bouchard, Channel Process Competency Lead
Kendall Electric Technology Summit
August 1, 2017
![Page 2: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/2.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 2
Connectivity is a hidden value amplifier.
Unlock profit potential with real-time decision power.
Supply
Chain
Headquarters
Distribution
Center
Smart Grid
Customers
THE CONNECTED ENTERPRISE
![Page 3: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/3.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 3
Manufacturing 27%
Retail Trade
Information Services
Finance & Insurance
Other Industries
11%
9%
9%
44%
$5.1 Trillion
INDUSTRIALInternet of Things
$19T VALUE AT STAKE
![Page 4: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/4.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 4
Today’sProduction
Facility
Design Operate Maintain Secure
![Page 5: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/5.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 5
Easily adopted
engineering tools
Easily integrate
multiple applications
DesignEasily move
information into your
business system
![Page 6: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/6.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 6
Alignment of
raw material to
production
OperateVisibility into
supply chain risks
Historical and
real-time data to
maximize yield
![Page 7: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/7.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 7
Integration of
power with
process control
Operate
Critical knowledge
from retiring
personnel
DCS operator
visibility into
safety system
![Page 8: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/8.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 8
Secure
Leverage new
technologies
securely
Enable IT and OT
collaboration
![Page 9: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/9.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 9
Maintain
Locally available
system support &
training
Robust disaster
recovery options
Spare parts
availability
Remote system
monitoring
![Page 10: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/10.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 10
PLANT-WIDEControl and Optimization
SCALABLEand Modular
SECUREOpen and Information-enabled
FLEXIBLEDelivery and Support
![Page 11: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/11.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 11
Control I/O Process
Safety
Engineering &
Configuration
Asset
Management
Advanced
Process ControlBatch
Management
Operator
EffectivenessOperator
Productivity
![Page 12: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/12.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 12
$Faster Time to Market
Improved Asset
Utilization
Enterprise Risk
Management
Lower Total Cost of
Ownership
Industrial Customer Value Drivers
![Page 13: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/13.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 13
Sizing:
• CPU
• Memory
• Comms
Design Rules:
• Task Structure
• Performance
Monitoring
• Organization
• No Minor FaultsCO
NT
RO
LLE
R
Sizing:
• CPU
• Memory
• Comms
Design Rules:
• OS Setup
• Software Selection
• Application Setup
• Display Design
• No Bad Tags
• Diagnostics
SE
RV
ER
S
Sizing:
• VM Sizing
Design Rules:
• Network Topology
• Domain Setup
• Switch selection
and configuration
• Security settings
• NIC card settings
• VM ConfigurationINF
RA
ST
RU
CT
UR
E
How Do We Ensure Performance?Critical to Quality Attributes
![Page 14: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/14.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 14
How Do We Ensure Performance?PlantPAx System Characterization
PlantPAx System
Characterization Goals:
Define PlantPAx System
architectures that meet DCS
expectations
Provide guidance early in the sales
cycle through project execution to
drive repeatable PlantPAx System
success
Varying system sizes from
OEM/skid-based to distributed
server architectures.
![Page 15: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/15.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 15
Easy integration
into main control
Localized control
historian and batch
No data
remapping
SKID INTEGRATIONFaster Time to Market
![Page 16: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/16.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 16
Integrated development tools
Defined system architectures
Comprehensive library of process
objects
AUTOMATION PRODUCTIVITYFaster Time to Market
![Page 17: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/17.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 17
Comprehensive Deployment Guides
USER MANUALS
Infrastructure and Application
Configuration
SIMPLE OVERVIEWS
Flowchart summary
for each chapter
DETAILED STEPS
Click-by-click instructions
for each task
TOOLS INCLUDED
Configurations embedded in
Manuals along with verification
guidance
![Page 18: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/18.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 18
New Library Objects
I/O MODULE STATUS
Monitors the connection status of
I/O modules for Process Strategies
LEAD-LAG-STANDBY
Control parallel groups of pumps, fans,
and motors
DEADBAND CONTROL
On-Off control of an analog
process value
![Page 19: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/19.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 19
Library of Process Strategies
Pre-configured function block diagrams to
perform basic process control
• Developed and delivered with the Library
of Process Objects 3.5
• Simple routine import, w/ I/O mapping
performed using program parameters
• Template categories include: I/O
Processing, Regulatory and Procedural
Control, Motors, and Valves
Ensures characterized performance with
known control strategy configurations
Greatly reduces implementation time
Promotes consistent applications and
user experience
OVERVIEW
BENEFITS
![Page 20: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/20.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 20
System Checklist and Verification Tools
What is it?
Documented checklists and tools to verify
Critical to Quality Attributes of a new or
existing PlantPAx System against
characterized limits
Available from the Rockwell Automation Knowledgebase:
AID 771236 – PlantPAx Checklist and Verification Tools
What problems does it solve?
Verifies PlantPAx System implementations: ensures proper design before commissioning,
helps customers verify quality of delivery, provides method to identify root cause of system
performance issues
![Page 21: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/21.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 21
Pre-built systems
images
Hardware
independence
Reduced
administrative efforts
VIRTUALIZED SYSTEMFaster Time to Market
![Page 22: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/22.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 22
Common
platforms
Seamless
information flow
Easy to manage
PLANTWIDE CONTROL & OPTIMIZATIONLower Total Cost of Ownership
![Page 23: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/23.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 23
DELIVERY & SUPPORT FLEXIBILITYLower Total Cost of Ownership
Remote support
System integrators
Local experts
Lifecycle support
![Page 24: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/24.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 24
Visibility into
plant operations
Monitor and diagnose
asset health
Flexibility and
regulatory compliance
INTEGRATED CONTROL AND INFORMATIONImproved Asset Utilization
![Page 25: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/25.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 25
REDUCED ENERGY CONSUMPTIONImproved Asset Utilization
Real time energy
management
Correlating energy
usage to production
Improved reporting
and analytics
![Page 26: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/26.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 26
Increased production in CPG
Decreased energy consumption
in CMM
Reduced variability in chemical and
oil & gas
PROCESS OPTIMIZATIONImproved Asset Utilization
Increased capacity in bio-fuels
![Page 27: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/27.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 27
PlantPAx® MPC
Fully functional MPC on a dedicated module:
• Develop and implement MPC up to 10 CV’s,
10 MV’s, and 10 DV’s
• Executed up-to five independent MPC
applications on one MPC module
• Information from the model can be easily
shared in the control layer
Model Predictive Control in the controller
chassis, no supervisory server required,
simple to use
Opens new opportunities to reduce
variability in high-speed applications
OVERVIEW
BENEFITS
![Page 28: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/28.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 28
ETHERNET/IP IT-OT CONVERGENCEEnterprise Risk Management
Common & robust network infrastructure
Unparalleled device compatibility
Off-the-shelf servers, workstations and switches
Strategic alliance with technology leaders
![Page 29: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/29.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 29
UNAUTHORIZEDA c c e s s D e n i e d
Reference architectures for network security
Layered security for defense in depth
Adherence to security
standardsAUTHORIZ
EDP e r m i s s i o n G r a n t e d
INDUSTRIAL SECURITYEnterprise Risk Management
![Page 30: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/30.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 30
Integrated or
independent
Shared variables
including diagnostics
Configurable SIS
packaged solution
INTEGRATED SAFETY & CRITICAL CONTROLEnterprise Risk Management
![Page 31: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/31.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 31
TRADITIONAL
DCS
LEGACY SYSTEM MIGRATIONSEnterprise Risk Management
Database conversion, scanners, cabling, wiring harnesses
Phased or rip and replace
Lifecycle protection
![Page 32: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/32.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 32
PLANT-WIDEControl and Optimization
SCALABLEand Modular
SECUREOpen and Information-enabled
FLEXIBLEDelivery and Support
![Page 33: PlantPAx: The Modern DCS](https://reader030.vdocuments.us/reader030/viewer/2022012621/61a19092af37f647e97103a6/html5/thumbnails/33.jpg)
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 33
Where to Find More Information?
PlantPAx System Selection Guide
(proces-sg001)
PlantPAx System Reference Manual
(proces-rm001)
PlantPAx Characterization Video
(YouTube)
Modern DCS White Paper
(proces-wp010)
PlantPAx System Infrastructure User
Manual (proces-um001)
PlantPAx System Application User
Manual (proces-um003)
Rockwell Automation Library of
Process Objects (proces-rm002)