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A leading company in the world producing manual and automatic lines for confectionery production BAKON

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Page 1: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

A leading company in the world producing

manual and automatic lines for

confectionery production

BAKON

Page 2: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Official representative in Lithuania:

Martynas Bakans Company

Žalgirio St. 108, Vilnius, Lithuania

Tel.: +370 52 755 060

Tel./Fax: +370 52 728 708

Mob.: +370 698 37 193, +370 698 08 822

[email protected]

www.bakans.lt

www.bakon.com

Page 3: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Goes, the NetherlandsHead Office

Page 4: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

QUALITY

Page 5: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Advantages

All parts of the equipment are made of stainless steel

All equipment is manufactured and assembled only

manually

Equipment may be specially manufactured to satisfy

any particular client’s need

Electronic equipment may be purchased in any country,

in any electronics store

Possibility of installing the Lithuanian language in the

control panel

Page 6: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Spray

technology

Page 7: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Vacuum

spray

Manual

Page 8: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Vacuum

spray(since the system

is airless, the

sprayed product

always remains

fresh. A constant

Spray strength is

ensured. Jelly is

exploited to

the last gram.)

Industrial

Page 9: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Air

supply

Manual

Page 10: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Air

supply(air is blown into

The sprayed

product and

makes a whirl,

Thus allowing to

thinly covering

the product —

to save some

jelly.)

Industrial

Page 11: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Jelly

Satellite

TT

400g/min

Prepared jelly

from the Bag in

Box (time

saving since

the system is

airless and the

jelly remains

fresh)

Heated hoses

(equal

temperature)

Always the

same quality

Jelly Satellite TT

Page 12: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Jelly

Satellite

ECO

600g/min

Prepared jelly

from the Bag in

Box (time

saving since

the system is

airless and the

jelly remains

fresh)

Heated hoses

(equal

temperature)

Always the

same quality

With wheels Jelly Satellite Eco

Page 13: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Jelly

Satellite

II1200g/min

Prepared

jelly from the

Bag in Box

Two nozzles

Possibility

of spraying

different jellies

Stand by

system

Heated hoses

(equal

temperature)

Always the same

quality

With wheels

Jelly satellite II

Page 14: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Jelly

Satellite

Page 15: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Jelly Satellite• Digital control panel

• “Stand by” function

• Heated spray hoses

• Temperature display (current and set)

• Lockable control panel

• Heated hose outlet from the side, thus protecting from

damages

• Pressure adjustment using the control panel

• Nozzles can be cleaned when unscrewed from the gun

• Alarms

• Errors alert for set parameters

• “Bag in box” packaging placed at a right angle

• Control panel in various languages, available in

Lithuanian

• Recommended cleaning once a week, filter change —

once a year

• 0.5l of the product remains in the system

Page 16: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Concept of

the growth

Possibility of

connecting

to a semi-

automatic

line

Page 17: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Chocolate

decorating

Capacity:

1l

2 x 1l

Different effects

Adjustable air

and chocolate

pressure

Heated hoses

and containers

Cleaned only with

oil

Chocolate drops

are diluted with

10-20% cocoa

butter or cocoa oil

(natural chocolate

cannot be used

because it is

temperature-sensitive)

Chocospray 100 & 100 Twin

Page 18: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Multi spray

Capacity:

2 x 5l

Different effects

Adjustable air and

chocolate

pressure

Heated hoses and

containers

Cleaned only

with oil

Chocolate drops

are diluted with

10-20% cocoa

butter or cocoa

oil

Page 19: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Chocolate

Decorator

Capacity:

17l

Different effects

Adjustable air

and chocolate

pressure

Heated hoses

and containers

Cleaned only

with oil

Chocolate drops

are diluted with

10-20% cocoa

butter or cocoa

oil

Page 20: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Spray mix

-To spray egg mass

-To spray emulsions, syrups

Page 21: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Fondant

spray

Capacity:

10l

30l

Paste or powdered

fondants can be

used

Adjustable fondant

temperature

(recommended

45 °C)

Heated hoses

and containers

Page 22: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Cups for fruit

cakes

Productivity:

From 75 to

450 pcs/hour

Wafer production

Possibility of

offering a fully

automatic line

Page 23: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Dispensing technologies

Page 24: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Multi

depositor

Page 25: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Multiple

Depositor

Satellite

Dispensing: semi-liquid

or semi-solid products:

jams, cream, fruit

fillings with pieces,

dough for biscuits,

muffins, éclairs, aerial

cakes etc. (other than

Hard biscuit and short

pastry)

Capacity: 35l or 65l

Volume level sensor

Different

dispensing nozzles

Page 26: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Research

&

Development

Transfer pumpsDesigned to

pump:

Liquid, semi-

liquid mass,

muffin dough,

creams etc.

1.2l mass at a

time,

40 times/min

Air injection:

12l at a time

under 6bar

Different pump

diameter

Due to air

extrusion, it is

not possible to

pump cream,

biscuit dough

Page 27: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Cream

beating(only for cream)

Capacity:

5-30l

2-10l

(liquid cream)

Results:

30l of liquid cream

Get 90l of the

finished product

Possible to use

50% vegetable and

50% natural cream

1 min to the end of

beating, one can add

various ingredients

Page 28: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Why only

cream?

When stirring cream,

cold air is blown,

which helps to

increase the

volume of the

product, and other

products just

remain unbeaten

Cleaning:

Upon completion of

the work, the

container must be

washed with water

and still wet turned

to ionisation. Thus

the container is

disinfected for the

following day

Page 29: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Industrial

equipment- Jelly coating system

- Jelly sinking system

- Fondant sinking system (“waterfall” finishing system)

- Fondant spray system

- Chocolate decorating system

- Gear dispensers

- Reciprocating dispensers

- Heating boilers

- Grease lubrication systems

- Spray disc machine for egg mass

- Ultrasonic cutting system

- Horizontal cutting system

Page 30: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Problems

solved Labour shortages

Employee qualification problem

Stuff turnover, vacations, sick leaves etc.

Page 31: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Grease

lubrication

May be connected

to a gear or

reciprocating

dispenser for

dough feeding

Form and tin

detectors

Page 32: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Cake

finishing

line

Line base:

Polycord

(synthetic fibre,

cleans

automatically);

Flexible plastic

plates with metal

mesh inside;

Belt (synthetic

fibre with

edible plastic)

Product brackets

Different conveyor

configuration

(spinning, rise to

the top etc.)

Page 33: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Dispensing

line

Different

fillings — at the

same time

Page 34: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Jelly

containers

200kg

400kg

600kg

900kg

Pressure 2bar

(0.8bar needs to be

added using a

compressor

when jelly is

finishing)

Always the

same quality

400kg — 1.60m

200kg

900kg — 2m

Page 35: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Heating

boilers

Double or triple

heating walls

Heats jelly, fondants,

grease, chocolate

etc.

Available with

nozzles or dispenser

With or without

scrappers

Capacity: 50-400l

Digital temperature

setting

Page 36: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Jelly spray

Two types of

nozzles available

(the first row

preserves fruit

juice, while the

second one —

gives the glow)

Rotary raw material

realization

Product detectors

Adjustable dose

and current

Digital temperature

setting

Page 37: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Syrup spray

Page 38: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Is it important

to know what

is my daily

jelly use?

Thus the capacity of

the heating boiler is

calculated (is it

needed at all

because the

machine has a

heating element

that heats 2l of

jelly per min)

Thus the capacity of

the jelly containers

is calculated

Page 39: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Presses

Adjustable press heads

Available in different shapes and

diameter (tailored to your needs)

In case of change in cake dimensions,

additional heads are necessary

Product forms must be with bottoms

and sides

Page 40: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Fondant

sinking

After sinking, cooling

is possible

Special grids — for

removal of products

Max. product height —

12cm

Min. product

diameter — 8cm

Decorating effects

(frozen surface,

wavy surface)

Heated pick for

coating removal

Rotary raw

material realization

Bottom sinking

Page 41: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Fondant

spray,

decorating

Decorating and

sinking

Decorating effects

Rotary raw material

realization

3l of fondants per

1min

Automatic

lubrication of

bearings

Heated pumps with

nozzles

Page 42: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Gear dispensers:

For short pastry,

biscuit, cake hard

dough (any

thickness)

Possible

dispensing directly

onto the trays

100-product

programme

Cooled or heated

pumping hose

Possibility of

monitoring the

work online

Base —

fabric or

chains

Various shapes

Page 43: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Reciprocating

dispensers

For cake, muffin

dough, fruit

fillings, creams

and other

semi-liquid

products

Dosage:

25-125g

10-475 cc

(doses can be

made upon

request)

Page 44: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Disc machine

for egg mass

2-5 discs

Cleanable

coating

Refrigerated

raw mass

container

No egg mass

dust

Page 45: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Ultrasonic

cutting

machines

The blade cuts/

vibrates 20,000 times

per second

Cuts both round and

rectangular products

(with or without a tin)

Cuts both fresh and

frozen products

Blade cleaning can be

set

Titanium blades

Product sensors

Adjustable number of

sections

Page 46: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Ultrasonic

cutting

Max. blade

length — 35cm

Max. product

height — 13cm

If blades are not

damaged

mechanically, it

never needs

to be sharpened

Cut only in

aluminium or

plastic forms

Page 47: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Cleaning

Most machines can be easily dissembled

and pushed away to the washing room or

the parts, which need to be washed, can be

separately taken for cleaning

Each machine (or only some) can be

equipped with water supply or water drain

traps

The equipment is cleaned every day after

work

Page 48: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Energy

resourcesElectricity

Air supply (compressors mounted

outside — capacity specified)

Water for cleaning

Page 49: BAKON A leading company in the world producing manual and ... · confectionery production BAKON. Official representative in Lithuania: Martynas Bakans Company Žalgirio St. 108, Vilnius,

Procedural

steps

Decision on the equipment configuration

Detailed product overview, range adjustment, adjustment of

product quantities etc.

Final proposal

Signature of the contract

Equipment manufacturing

After manufacturing, the client comes to the factory to check if

everything is the way he wanted

If necessary, correction of equipment functions

Transportation, installation and stuff training