automotive modular automation tooling
TRANSCRIPT
MODULARTOOLING SYSTEM
PNEUMATICAUTOMATION
AUTOMOTIVE
CYLINDERSHIGH-TECHVALVESAIR TREATMENTACCESSORIES
POWER CLAMPSPIN UNITSPIN CLAMPSGRIPPER UNITSPOWER PIVOTSMARKING UNITSELECTRIC UNITS
GR8 TOOLING
PRODUCT RANGE
Industrial Automation
1 Subject to change
UNIVER has started its activity in thefi eld of industrial automation during the 1970s, with the production of its fi rst series of pneumatic valves and poppet valves for vacuum.
In the following decades, thewidening range of technologicallyadvanced and original pneumaticcomponents has allowed thecontinuous growth and developmentof the company, which has becomeone of the major Italian businesses inthe production of industrialautomation equipment.
In 2000, after many years ofexperience in the supply ofpneumatic components to theautomotive market, the AutomotiveDivision was created, thusdeveloping numbers of solutions for BIW in the automotive industry.
New entry, the Division of Modular Tooling Systems (GR8) represents the new challenge in the press fi eld and handling of metal sheets inAutomotive and IndustrialAutomation.
Early stages Automotive GR8 ToolingPneumatic
Some of our customers
2
www.univer-group.com
Subject to change
The Electronic Division, supportingboth Pneumatic Automation andAutomotive divisions, is specializedin the study, design andmanufacturing of the electric andelectronic devices which areintegrated in UNIVER products.
The UNIVER Group has many directbranches and an active distributionnetwork covering the mostimportant industrialized areas.
In Italy, the commercial companyUNIVER SERVICE S.r.l. controls thedomestic market and guarantees aquick and effi cient service, thanks to diff erent operational offi ces anddistributors in the whole country.
Electronic Univer GroupUniver Service
InnovationResearch and DevelopmentQualityTrainingCommunication
3 Subject to change
UNITOP Compact Cylinders (RP Ø16 ÷ 63 mm),ISO 21287 (RM Ø16 ÷ 100 mm)
UNITOP Compact Cylinders (RO Ø16 ÷ 63 mm),ISO 21287 (RN Ø16 ÷ 63 mm) - Octagonal tubeNON-ROTATING
RP/RM RO/RN
STANDARDS-BASED CYLINDERS
Microcylinders ISO 6432
Ø8 ÷ 25 mmPneumatic Cylinders ISO 15552
Ø32 ÷ 125 mmCLEAN PROFILE
Pneumatic Cylinders ISO 15552
Ø32 ÷ 125 mm
M KL KE/K
STANDARDS-BASED COMPACT CYLINDERS
Oval cylinderØ18 ÷ 80 mm
Short stroke cylindersØ12 ÷ 100 mmTUBE NEW DESIGN
OV W
Pneumatic Rotary ActuatorsØ32 ÷ 125 mm
R
OVAL/SHORT STROKE/ROTARY CYLINDERS
PNEUMATICAUTOMATION
STRONG Compact Cylinders Ø32 ÷ 100 mm
RS
Clamping cylinderMP
Pneumatic Cylinders ISO 15552
Ø32 ÷ 125 mmHEAVY SERIES TUBE
KD
Magnetic and ElectronicProximity Sensors
DF/DH
STRONG Compact Cylinders Ø32 ÷ 100 mm - Octagonal TubeNON-ROTATING
Pneumatic Cylinders ISO 15552
Ø160/200 - 250/320 mm
K
RQ
SENSORS
CLEAN PROFILEEasier to clean
QUICK INSTALLATIONSensors and connections on one side
UNIVER TECHNOLOGYStrong and Reliable
ISO 15552Interchangeability
CYLINDERS
KL
5 Subject to change
Rodless Cylinders standard versionØ16 ÷ 50 mm
S1
Slide Units for pneumatic cylindersM, KE/K, KD series
J1
CYLINDER
ASSEMBLY KITS
Slide Units for compact cylindersRP Ø25 series
J65
GUIDED CYLINDERS
RODLESS CYLINDERS
Guided Compact CylindersBearings (JLS) - Ball bushing (JLV)
JLS/JLV
Rodless Cylinders with integrated guidesØ25 ÷ 50 mmTechnopolymer sliding guides
S5
Slide Units for rodless cylindersS1 series
Slide Units for STRONG compact cylindersRS series
J3 J64RS
Version with metallic
piston rod scraper
(Upon request)
M/KL/K/KE/KD RP/RM-RO/RN
PNEUMATICAUTOMATION
Guided SlidesJT/JX
VL1
Slide Units for telescopic cylindersRT2 series
J64RT2
RS/RQ S1/S5/VL1
Rodless Cylinders with 90° integrated guidesØ25 ÷ 50 mmSliding on ball bearings
UNIVER Original since 1988
A - B -
Internal strip (seal)External strip (protection)made of reinforced elastomer with Kevlar fi ber
B
A
CYLINDERS
S1/S5/VL1
7 Subject to change
LOCKING UNITS
PROGRAMMABLE PNEUMATIC ACTUATORS
PNEUMATIC GRIPPERS
Locking units for cylinders and piston rods
Pneumatic actuator with integrated digital measuring detector and safety locking device
Pneumatic actuator with digital measuring system
Angular and Parallel Pneumatic Gripper
Locking Units for rodless cylinders S5 - VL1 series
Angular Pneumatic Gripper 180°
Parallel Pneumatic Gripper with Linear Guide
Low Profi le Parallel Pneumatic Gripper with Linear Guide
L1-N
NTZ NQZ
YMA10/YMP10
L6
YMA20 YMP20 YMP30
ORIGINALLocking systemUNIVER Original since 1998
STATIC/DYNAMICStatic locking and dynamic braking in asingle device
POWERFULThe highest locking force among marketequivalent devices
SAFENo rod slipping even if aff ected by oiland grease
PNEUMATICAUTOMATION
TELESCOPIC CYLINDERS
Telescopic cylinders2 stages (RT2 Ø25 ÷ 63 mm) 3 stages (RT3 Ø40 ÷ 63 mm)
Wide-type Parallel Pneumatic Gripper
NFZ
RT
YMP40
Pneumatic actuator with integrated safety locking device
Self-centering 3 Jaw Pneumatic Gripper
YMP50
Telescopic Cylinder
2 stages
Telescopic Cylinder
3 stages
ORIGINALUNIVER Original design and technology
INDUSTRIALIZEDIndustrialized components andadvanced technology
REDUCED DIMENSIONS
60% less than standardcylinders
NON-ROTATINGAnti-rotation octagonal tubestandard supplied
HIGH-TECH
RT
9 Subject to change
ISO 15218 - 10 mm NanovalvesB11 Standard
B10 Low consumption
B12 High fl ow rate
10 mm Nanovalves ISO 15218 - 15 mm Microvalves
B11- B10 - B12 B A
ELECTROPILOTS
STANDARDS-BASED VALVESISO 5599/1 Valves- Mixed and spool system
BE/BE12
ISO 15407-1/2 Valves
BD
Size
1-2-3-4
M12
NAMUR Valves
AC-N
MIXED AND SPOOL SYSTEMVersions with either mixed or spool system available for all series
MIXEDfor heavy applications
SPOOLfor all applications
PNEUMATICAUTOMATION
ISO 5599/1 Light Series Valves
AE
U1 Miniature Electropilots
AA
18 mm (ISO 02) 26 mm (ISO 01)
U2 Miniature Electropilots
AB
Size
1-2
ISO
01-02
BDBM12 connector(Automotive)
BDEIntegrated electricalconnection(ISO 15407/2)
ISO 15407-1/2 Valves
BDASingle electricalconnection(ISO 15407/1)
Sub-base with
integrated electrical
connection
Magnetic memory
LATCHING
VALVES
11 Subject to change
SPOOL VALVES
UNIVERSAL Valves G1/8 - G1/4 COMPA 2 (E series) COMPA 4 (F series) Miniature Valves
CL/CM E/F
G6
20 mm - Valves and Solenoid Valves - Threaded body G1/8
Poppet valves G1/8 2/2 - 3/2
CH
POPPET VALVES
Poppet Valves for compressed air (AF)and for vacuum (AG) G1/8 ÷ G1 1/2
Miniature Limit Switches (AI) JET series Pneumatic Switches (AI-JET)Valves with panel operation (AI-JET2)
AF/AG AI/AI-JET
Valves and Solenoid Valves 26 mm - G1/8
G7
PNEUMATICAUTOMATION
20 mm - Valves and Solenoid Valves - For sub-base mounting
GL6
COMBOBOX Valves
PS
Pneumatic and Solenoid Foot Valves
AM
MIXED ValvesG1/8 - G1/4 - G1/2
AC
Poppet system
UNIVER Original since 1973
MIXED SYSTEMFor heavy applicationsFast commutationLarge number of cyclesHigh fl ow rate
MIXED Valves - AC series
VALVES
AF/AG
13 Subject to change
10 mm COMPACT Valves - M5 10 mm COMPACT Valves - For sub-base mounting
P10F P10B
COMPACT VALVES
15 mm COMPACT Valves - G1/8 15 mm COMPACT Valves - For sub-base mounting
P15F P15B
15 mm COMPACT Valves - G1/8
P15EF
In-lineCONNECTOR
In-lineCONNECTOR
10 mm COMPACT ValvesExternal connector
15 mm COMPACT ValvesExternal connector
P10F P15F
PNEUMATICAUTOMATION
Serial communication system
TC
SERIAL SYSTEMS
Serial module for all manifold models
P10F
P10B
P15B
P15F
P10/P15HIGH FLOW RATE
UNIVER traditional spool technology
COMPACT SIZEHighest reduction of overall dimensions
EASY INSTALLATIONAll pneumatic connections on the same side
COMPLETE SOLUTIONThreaded body and body for sub-basemounting 5/2 - 5/3 - 3/2+3/2
BD - 18 mm
BD - 26 mm
VALVES
15 Subject to change
Gradual startersize 0-1-2
Diverter blocksize 0-1-2
Lockable valvesize 0-1-2
Shut-off valvesize 0-1-2
HZE-Y HZE-N HZE-P HZE-S
Filtersize 1-2
Filtersize 0
Regulatorsize 1-2
Regulatorsize 0
Lubricatorsize 1-2
Lubricatorsize 0
HZE-F
HZE-F
HZE-R
HZE-R
HZE-L
HZE-L
Filter regulatorsize 1-2
Filter regulatorsize 0
HZE-B
HZE-B
AIR TREATMENT UNITS
PNEUMATICAUTOMATION
Filter regulator + Lubricatorsize 1-2
Filter regulator + Lubricatorsize 0
Filter + Regulator + Lubricatorsize 1-2
Filter + Regulator + Lubricatorsize 0
HZE-D
HZE-D
HZE-C
HZE-C
Integrated square pressure gaugeHZ9464G
Round gaugeHZ9P...
MODULAR40 mm (HZE0) 63 mm (HZE1) 80 mm (HZE2)
INTEGRATED GAUGEStandard supplied
COMPLETE SOLUTIONPossibility of assembling combinationscomplete with accessories
AIR TREATMENT
1717
600Nl/min
2800Nl/min
4300Nl/min
FR+L FR+L FR+L
Subject to change
AIR TREATMENT UNITS
Size 0 Size 1 Size 2G1/4 G3/8 - G1/2 G1/2
Precision regulatorsHZRP10/20
PNEUMATICAUTOMATION
Lockable regulatorsize 1-2
HZE-RL
Electro-pneumatictransducers
Microregulatorsfor air
HZRE10/20 HZRM08G
Pressure Microregulatorsfor air and water
HZRM...
HZE0R08G
Regulator without manometer Size 0
Check valve Size 0-1-2
Check valve Size 0-1-2
HZE-R HZE-B
HZE-S
Size 1 U05 Size 1 U3 CNOMOSize 0 U05
AIR TREATMENT
Filter regulator with
digital pressureswitch
19 Subject to change
FITTINGS AND TUBESHA
HGO
HAR
Technopolymer Push-In Fittings
HGC
Push-on Fittings Olive Compression Fittings
Space-saving Fittings
HB
Nickel-plated Brass Push-in Fittings
HGU
Quick Couplings for Compressed Air
Binary Counter (Flip Flop)
AP
COMPLEMENTARY VALVES AND ACCESSORIES
Flow regulators with metallic body Signal processing valve
AM-50 AM-51
AM-54 AM-55 AM-5200 AM-5220
Blocking valve Pneumoelectrical transducer Adjustable pressure switchCheck valve
PNEUMATICAUTOMATION
NEW
HD
HEA Polyamide tubesHEC Polyurethane tubesHED Co-polyurethane tubes
HEA/HEC/HED
HC
Fittings and Accessories with pneumatic functions
Standard fittings
HFA Polyamide Spiral TubesHFC Polyurethane Spiral Tubes
HFA/HFC
Gradual starter
AM-52 AM-53
Digital pressureswitch
Adjustable diaphragm pressure switch
G1/8 ÷ G1Fluid Valves
HZ9N HZ9N12 YF
Economizer
Air/Oil reservoirRMS series
ACCESSORIES
21
NEW
NEW
EW
Subject to change
Pneumatic power clamps conforming to the CNOMO Standard
DMS
UBP
UBM/UBQ IBM
UNIVERSAL Pneumatic power clamp
Ø32
UNIVERSAL Pneumatic power clamp with hand lever
Pneumatic power clamp with handlever interchangeable with size 50/63 mm
Pneumatic gripper units (UGP) with hand lever (UGM)
UGP/UGM
POWER CLAMPSUBH IBP
UBT
UNIVERSAL Pneumatic power clamp UNIVERSAL Pneumatic power clamp interchangeable with size 50/63 mm
Pneumatic power clamp with central hand lever
UDP
Pneumatic power clamp with 2 arms
Pneumatic gripper
PATENT PENDING
LGP
AUTOMOTIVE
Pneumatic power clamps conforming to the N.A.A.M.S. Standard
UNPUBS
Safety pneumatic power clamp
UNM
Pneumatic power clamps with handlever conforming to the N.A.A.M.S. Standard
UFL/UHL
Manual power clamps
STEPLESS ADJUSTMENTOpening angle adjustment 0 ÷ 135°
LIGHT-WEIGHTClamping arm and clamp housing in aluminium alloy
UNIVER ORIGINAL LINKAGE DESIGNEnsures positional repeatability
UNIVER ORIGINAL METAL SENSORMetal caseM12 swivel connector
Pneumatic Power Clamp applications
POWER CLAMPSGRIPPER UNITS
23 Subject to change
PNEUMATIC PIN CLAMPS
Pneumatic pin clamp withvanishing hook and pin
LUP
Pneumatic pin clamp Pneumatic pin clamp - horizontal shape
Pneumatic pin clamp with vanishing hook
LSP LSP50U LTP
Pneumatic retractable locating pin unitwith double rod and hand lever
LCO
Pneumatic retractable locating pin unit with hand lever
LCM
Manual retractable locating pin unitLCL
RETRACTABLE LOCATING PIN UNITSLCZ
Pneumatic retractable locating pin units with single rod
Pneumatic retractable locating pin unitswith single rod
LCP LCG
Pneumatic retractable locating pin units with single rod and toggle-joint mechanism
AUTOMOTIVE
Pneumatic retractable locating pin unit with hand lever and toggle-joint mechanism
LCY
Pneumatic retractable locating pin units with double rod
LCA
Manual pin clampLSL
Pneumatic retractable locatingpin unit with double rod andhand lever and toggle-jointmechanism
LCX
Pneumatic retractable locatingpin units with double rod andtoggle-joint mechanism
LCT
Pneumatic Power Clamps andPin Clamp applications
PIN UNITSPIN CLAMPS
25 Subject to change
ELECTRIC UNITS
Electric power clamps Electric power clamps, fi xing conforming to the N.A.A.M.S. Standard
Electric gripper unitsLAE LNE LGE
POWER PIVOTS
Pneumatic power pivots, CNOMO mounting
Pneumatic power pivotsDMA LAGP
AUTOMOTIVE
MARKING UNITS
Electric retractable locatingpin unit
LCE
Pneumatic marking unitPRP
Electric power pivotsLAGE
Pneumatic and electric Power Clamp applications
POWER PIVOTSMARKING UNITSELECTRIC UNITS
27
4530 70
Subject to change
Ø 30 - 45 - 70 mm BOOMS
Maximum stiff ness and minimun weight
LOCKING RING
Precise and effi cient system to guarantee a high levelof positional accuracy
GR8 MODULAR TOOLING SYSTEM
MODULARTOOLING SYSTEM
KIT Considerable reductionof mounting elements
Unlimited swivel rotation
BALL MOUNTING
HIGH PRECISIONHigh level of positional repeatability;
low defl ection
MODULAR COMPONENTSConsiderable reduction of mounting components
QUICK INSTALLATION AND SET UPNo welding or douweling required,
easily replaceable components
FULLY ADJUSTABLEUnlimited orientation in space and free
confi gurations
GR8 TOOLING
PATENT PENDING
29 Subject to change
Unlimited and complex confi gurationsWeight-optimized standard components and bracketsQuick installation and adjustmentModular components
GR8 MODULAR TOOLING SYSTEMApplications and details of the components
MODULARTOOLING SYSTEM
COMPLETE SOLUTIONWITH UNIVER COMPONENTS
GR8 TOOLING
www.univer-group.com
Univer S.p.A. reserves the right to modify technical features of its products with no obligation to issue prior notice.
Distributors worldwide:
Get in touch with UNIVER Sales Department or visit our website www.univer-group.com
UNIVER S.p.A.
I - 20128 Milano
Via Eraclito, 31 Tel. +39 02 25298.1 Fax +39 02 [email protected]
I - 20128 Milano
Via Empedocle, 20 Tel. +39 02 25298.1 Fax +39 02 [email protected]
PIEMONTE/LIGURIA/VALLE D’AOSTA
I - 10071 Borgaro Torinese Torino
Via Veneto, 18 Tel. +39 011 4501871 Fax +39 011 [email protected]
VENETO/FRIULI VENEZIA-GIULIA
TRENTINO-ALTO ADIGE
I - 30030 Vigonovo Venezia
Via Prima strada 16/A - Loc. GaltaTel. +39 049 9834140Fax +39 049 [email protected]
I - 40069 Zola Predosa Bologna
Via Guido Rossa, 21 Tel. +39 051 753907Fax +39 051 [email protected]
EMILIA ROMAGNA
CENTRO/SUD
I - 40069 Zola Predosa Bologna
Via Guido Rossa, 21 Tel. +39 051 753907Fax +39 051 [email protected]
I - 20128 Milano
Via Empedocle, 20 Tel. +39 02 25298.1 Fax +39 02 [email protected]
LOMBARDIA
I - 24060 Castelli Calepio Bergamo
Via C. Curotti, 31/33 Tel. +39 030 7435420 Fax +39 030 [email protected]
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Via Valassina, 18Tel. +39 031 617922Fax +39 031 [email protected]
Headquarters
Branch Offi cesUNIVER SERVICE S.r.l.Headquarters
PR-100_EN - 0908 rev.08_0116
UNIVER DO BRASIL S/A
BRAZIL - 13474-764Americana São Paulo - SP
Rua do Polyester, 29Distrito Industrial Abdo NajarTel. +55 19 3113-9400Fax +55 19 [email protected]
UNIVER FRANCE S.a.s.
FRANCE - 68000Colmar
1, rue Denis PapinTel. +33 03 89210900Fax +33 03 [email protected]
UNIVER G.m.b.H.
GERMANY - D-65428Rüsselsheim
Eisenstraße 51Tel. +49 6142 40832-0Fax +49 6142 [email protected]
UNIVER NORTH AMERICA
USA - 48312Sterling Heights - Michigan
6620 Cobb DriveTel. +1 248 299 0525Fax +1 248 299 [email protected]
UNIVER S.L.
SPAIN - 08210Barbera Del Valles Barcelona
Ronda Industria, 26 - 28Tel. +34 93 7297360Fax +34 93 [email protected]
UNIVER POLSKA Sp. z o.o.
POLAND - 25-663Kielce
ul. K. Olszewskiego 21ETel. +48 41 278 72 53Fax +48 41 278 72 [email protected]
UNIVER CHINA
CHINA - Shanghai399 Fu Te North Road,Free Zone, [email protected]