automotive katalog ecolone

7/30/2019 Automotive Katalog Ecolone

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Au to m o t i veTeach i ng Equ ipm ent

ecoline


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Postadresse Leveringsadresse Telefon Telefaks E-post WEB Firmareg.nr. Bankgironr.Postboks 104 Hollandveien 6 +47 64957070 +47 64958062 [email protected] www.perwiik.no NO 979194498 7115.05.21259N-1556 Son N-1555 Son

Hovedmeny

Automotive Electrical Simulator.................................................................................................................................... 4Ignition Contact Breaker ................................................................................................................................................ 5Ignition OPEL/VW Hall Effect ...................................................................................................................................... 6Ignition FORD DIS ........................................................................................................................................................ 7Ignition FORD inductive................................................................................................................................................ 8Model Ignition ................................................................................................................................................................ 9Car Lighting System .................................................................................................................................................... 10Car Electrical Systems ................................................................................................................................................. 11CAN-BUS Teaching Unit ............................................................................................................................................ 13Basic Unit I with Halogen Headlights Order No. E-CB100, Extent of Supply: .......................................................... 13Basic Unit III with XENON-Headlights and Turning Lights ...................................................................................... 14Description of the Components .................................................................................................................................... 15

CAN - Function Board ............................................................................................................................................. 15

CAN Function Box ................................................................................................................................................... 16Dash Board ............................................................................................................................................................... 16Lighting Unit Golf .................................................................................................................................................... 17Cable Units Lighting ................................................................................................................................................ 17Bench Top Mounting Frame ..................................................................................................................................... 18CAN Error plugging box .......................................................................................................................................... 18BUS Measuring box ................................................................................................................................................. 19CAN Error switch box .............................................................................................................................................. 19PCAN Dongle/ISO (Parallel Interface.) ............................................................................................................... 20SysTec PCAN Explorer ........................................................................................................................................ 21Trailer Module .......................................................................................................................................................... 22Error Switch box Lighting ........................................................................................................................................ 23Comfort Module 4 doors .......................................................................................................................................... 23Power supply 12V=, 40A ......................................................................................................................................... 23

Brakes ........................................................................................................................................................................... 25ABS BOSCH 2EH ....................................................................................................................................................... 26ABS BOSCH 5.3 .......................................................................................................................................................... 27Model Single-circuit Drum Brake ................................................................................................................................ 28Model Single-circuit Disc Brake .................................................................................................................................. 28Model Dual-circuit Brake ............................................................................................................................................ 29Model Inertia Brake ..................................................................................................................................................... 29Front Axle - Hydraulic Power Steering ....................................................................................................................... 31Front Axle - Electric Power Steering ........................................................................................................................... 32Steering Model small ................................................................................................................................................... 33Steering Model large .................................................................................................................................................... 33Drive Train with Engine............................................................................................................................................... 35Differential small ......................................................................................................................................................... 35Differential small, detachable ...................................................................................................................................... 36Differential large .......................................................................................................................................................... 36Gearbox with Clutch .................................................................................................................................................... 37Original Clutch ............................................................................................................................................................. 37Planetary Gear .............................................................................................................................................................. 38Golf Functional Model ................................................................................................................................................. 40Chassis-Trainer ............................................................................................................................................................ 41


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Chassis with Glass Engine ........................................................................................................................................... 42Injection Systems ......................................................................................................................................................... 44Cutaway Model Hybrid Car TOYOTA Prius .............................................................................................................. 45Carburetor Model ......................................................................................................................................................... 462-Stroke-Engine Model ................................................................................................................................................ 464-Stroke-Engine Model ................................................................................................................................................ 47Diesel Engine Model .................................................................................................................................................... 47Diesel Injection System Model .................................................................................................................................... 48Distribution Injection System Model ........................................................................................................................... 48Diesel Pre-Heat System................................................................................................................................................ 49Wankel Engine Model.................................................................................................................................................. 50Glass Engine ................................................................................................................................................................ 50Glass Engine with Gearbox .......................................................................................................................................... 51Turbine Small ............................................................................................................................................................... 51Turbine Large ............................................................................................................................................................... 52Turbocharger ................................................................................................................................................................ 52

Steam Engine ............................................................................................................................................................... 53Pelton Turbine .............................................................................................................................................................. 53PEUGEOT/PSA HDI Common Rail Diesel ................................................................................................................ 55FORD 1.6 Diesel Indirect Injection ............................................................................................................................. 56FORD 1.8 Turbo Diesel ............................................................................................................................................... 57NISSAN 2.0 CD Diesel ............................................................................................................................................... 58VW/AUDI 1.9 TDI Turbo Diesel Injection EDC ........................................................................................................ 59VW/AUDI 1.9 TDI Turbo Diesel Injection with Unit Injectors .................................................................................. 60OPEL/GM 1.9 DT CAN-BUS ..................................................................................................................................... 61PEUGEOT/PSA HDI Common Rail Diesel ................................................................................................................ 63FORD 1.6 Diesel Indirect Injection ............................................................................................................................. 64FORD 1.8 Turbo Diesel ............................................................................................................................................... 65NISSAN 2.0 CD Diesel ............................................................................................................................................... 66VW/AUDI 1.9 TDI Turbo Diesel Injection EDC ........................................................................................................ 67VW/AUDI 1.9 TDI Turbo Diesel Injection with Unit Injectors .................................................................................. 68OPEL/GM 1.9 DT CAN-BUS ..................................................................................................................................... 69OPEL/GM 2.0 Eco-Tec 16V SIMTEC 56.1 CAN-BUS .............................................................................................. 71FORD Fiesta MkII Carburetor ..................................................................................................................................... 72VW/AUDI FSI Petrol Direct Injection ........................................................................................................................ 73FORD 16V Zetec EECV Multi-point Injection ........................................................................................................... 74FORD Duratec Sigma CAN-BUS ................................................................................................................................ 75

OPEL/GM 2.0 Motronic M1.5 Multi-point Injection .................................................................................................. 76OPEL/GM 2.0 Eco-Tec 16V SIMTEC ........................................................................................................................ 77NISSAN 1.6 Multi-point Injection ............................................................................................................................... 78NISSAN 2.0 DOHC Multi-point Injection .................................................................................................................. 79TOYOTA Yaris VVTI ................................................................................................................................................. 80Motorbike Engine 1/2-Cylinder Carburetor ................................................................................................................. 81Motorbike Engine 2/4-Cylinder Injection .................................................................................................................... 82Airbag-Trainer ............................................................................................................................................................. 84Air Conditioning .......................................................................................................................................................... 85Central Door Locking .................................................................................................................................................. 86Electric Windows ......................................................................................................................................................... 87Alarm and Immobilizer ................................................................................................................................................ 88


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AutomotiveElectricsAutomotive Electrical Simulator .............................................................................................................................................................. 4Ignition Contact Breaker ........................................................................................................................................................................... 5Ignition OPEL/VW Hall Effect .............................................................. ................................................................. .................................. 6Ignition FORD DIS ................................................................................................................................................................................... 7

Ignition FORD inductive .......................................................................................................................................................................... 8Model Ignition .......................................................................................................................................................................................... 9Car Lighting System ............................................................................................................................................................................... 10Car Electrical Systems ............................................................................................................................................................................ 11


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Automotive Electrical SimulatorAutomotive MechatronicsOrder No. E-WI079

This training aid is electrically equivalent to astandard motor car and provides an ideal means ofinstruction and training in all aspects of automotiveelectrical systems.This simulator is designed for maximumaccessibility, making it easy to demonstrate tostudents for the working functions of the variouscomponents. In all electrical aspects the simulatorbehaves like a standard motor car and normal testprocedures may be carried out as on a car. Theelectrical units have faults built into them, each

one controlled by a switch on the fault panels. An18V voltmeter, 60A ammeter, electronic tachometerand charge indicator are fitted to the control panel.The standard training aid carries the basic electricalequipment used on many vehicles but many of ourtraining aids are manufactured to customersindividual specifications.

Specifications:

Fully operational Auto Electrical Trainer manufactured using original componentsBased on a generic auto electrical system, complete with charging, ignition, start and lighting system

Components include: Alternator (motor driven), Starter motor, Headlights, Side lights (front & rear), Indicators,Brake lights, Wiper motor, Control dash panel, Relays and Battery isolatorContact Breaker Ignition Turret fitted with variable speed controlIntegral fault switches built in to the trainer18 V= voltmeter, 60 A ammeter, tachometer, and charge indicator fittedVariable speed control for alternatorRotating parts covered by mesh guardsMounted in a self contained steel chassisPowder coated paint finish

Supply Voltage:

240 V~ and 12 V=

Accessories: Order No.

Ignition Hall Effect E-IG115

Ignition Distributor-less DIS E-IG130

Dimensions:

Length 920 mm, Width 1400 mm, Height 1200 mmWeight: 166 kg

Changes reserved!


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Ignition Contact BreakerAutomotive MechatronicsOrder No. E-IG105

Self contained, fully operational Ignition Turret

trainer, manufactured using real components.Operation of the Ignition System can be observedthrough the transparent spark plug cover. A variablespark plug gap adjuster will aid in the demonstrationof how voltage is affected by an increased air gap.With the use of timing light, timing advance andretard can be observed, effected by variable speedand vacuum control. Open circuit and high resistancefaults are included on these trainers to aid diagnostictraining.Testing of these Ignition Trainers can be carried out

in the same manner as if still fitted to the originalvehicle.Useful aid for demonstrating primary and secondaryignition patterns. These Ignition Turrets offers anenhanced training resource, hands on training withreal components, greater understanding for thestudent without the constraints of the modern motorvehicle.

Specifications:

Fully operational Contact Breaker Ignition Turret Trainer, manufactured using original components Based on a Contact Breaker Ignition system, complete with points distributor, ignition coil, ballast

resistor, HT leads and 4 x spark plugs Distributor operated via a variable speed control | Inlet manifold vacuum simulated by a syringe With the use of timing light, advance and retard can be observed on the graduated scale by the timing

mark Variable spark plug gap adjustment, viewed through a clear Perspex cover Six fault insertion comprising of high resistance and open circuit faults Turret case mounted on a metal base Powder coated paint finish

Supply Voltage:

12 V=

Dimensions:

Length 300 mm, Width 380 mm, Height 600 mmWeight: 11.5 kg

Changes reserved!


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Ignition OPEL/VW Hall EffectAutomotive MechatronicsOrder No. E-IG115

Self contained, fully operational Ignition Turret trainer, manufactured

using real components.Operation of the Ignition System can be observed through thetransparent spark plug cover. A variable spark plug gap adjuster willaid in the demonstration of how voltage is affected by an increased airgap.With the use of timing light, timing advance and retard can beobserved, effected by variable speed and vacuum control. Open circuitand high resistance faults are included on these trainers to aiddiagnostic training.Testing of these Ignition Trainers can be carried out in the samemanner as if still fitted to the original vehicle.Useful aid for demonstrating primary and secondary ignition patterns.These Ignition Turrets offers an enhanced training resource, hands on

training with real components, greater understanding for the studentwithout the constraints of the modern motor vehicle.

Specifications:

Fully operational Hall Effect Ignition Turret Trainer,manufactured using original componentsBased on a GM/VW Ignition system, complete with HallEffect distributor, Ignition coil, Ignition module, HT leads and 4 x spark plugsDistributor operated via a variable speed controlInlet manifold vacuum simulated by a syringeWith the use of timing light, advance and retard can be observed on the graduated scale by the timing mark

Variable spark plug gap adjustment, viewed through a clear Perspex coverSix fault insertion comprising of high resistance and open circuit faultsTurret case mounted on a metal basePowder coated paint finish

Supply Voltage:

12 V=

Dimensions:


Changes reserved!


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Ignition FORD DISAutomotive MechatronicsOrder No. E-IG130

Self contained, fully operational Ignition Turret trainer, manufactured

using real components.Operation of the Ignition System can be observed through thetransparent spark plug cover. A variable spark plug gap adjuster willaid in the demonstration of how voltage is affected by an increased airgap.With the use of timing light, timing advance and retard can beobserved, effected by variable speed and vacuum control. Open circuitand high resistance faults are included on these trainers to aiddiagnostic training.Testing of these Ignition Trainers can be carried out in the samemanner as if still fitted to the original vehicle.Useful aid for demonstrating primary and secondary ignition patterns.These Ignition Turrets offers an enhanced training resource, hands on

training with real components, greater understanding for the studentwithout the constraints of the modern motor vehicle.

Specifications:

Fully operational Distributorless Ignition System (DIS)Ignition Turret Trainer, manufactured using originalcomponentsBased on a FORD DIS Ignition system, complete withInductive crank sensor, ignition module, coil pack,Temperature sensor, HT leads and 4 x spark plugsCrank sensor pick-up disc operated via a variable speed control

Inlet manifold vacuum simulated by a syringeWith the use of timing light, advance and retard can be observed on the graduated scale by the timing markVariable spark plug gap adjustment, viewed through a clear Perspex coverSix fault insertion comprising of high resistance and open circuit faultsRotating parts covered by mesh guardsTurret case mounted on a metal base

Supply Voltage:

12 V=

Dimensions:


Changes reserved!


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Ignition FORD inductiveAutomotive MechatronicsOrder No. E-IG155

Self contained, fully operational Ignition Turret trainer,

manufactured using real components.Operation of the Ignition System can be observed throughthe transparent spark plug cover. A variable spark plug gapadjuster will aid in the demonstration of how voltage isaffected by an increased air gap.With the use of timing light, timing advance and retard canbe observed, effected by variable speed and vacuumcontrol. Open circuit and high resistance faults are includedon these trainers to aid diagnostic training.Testing of these Ignition Trainers can be carried out in thesame manner as if still fitted to the original vehicle.Useful aid for demonstrating primary and secondaryignition patterns. These Ignition Turrets offers an enhancedtraining resource, hands on training with real components,greater understanding for the student without the constraintsof the modern motor vehicle.

Specifications:

Fully operational Inductive Ignition Turret Trainer,manufactured using original components

Based on a FORD Inductive Ignition system, complete with Inductive distributor, amplifier, ignition

coil, HT leads and 4 x spark plugs Distributor operated via a variable speed control Inlet manifold vacuum simulated by a syringe With the use of timing light, advance and retard can be observed on the graduated scale by the timing

mark Variable spark plug gap adjustment, viewed through a clear Perspex cover Six fault insertion comprising of high resistance and open circuit faults Turret case mounted on a metal base Powder coated paint finish

Supply Voltage:

12 V=

Dimensions:


Changes reserved!


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Model IgnitionAutomotive MechatronicsOrder No. E-1215

Description:

Ignition system with battery to show theconstruction of various parts of a motor vehicleignition system and to simulate the high tensionspark plug by means of a flashing light.Operated by a battery.Mounted on a laminated base.

Supply Voltage:

Battery operated

Dimensions:

Length 35 cm, Width 18 cm, Height 30 cmWeight: 2.5 kg

Changes reserved!


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Car Lighting SystemAutomotive MechatronicsOrder No. E-XAL002

Self contained, fully operational Automotive Lighting System,

manufactured using real components.Demonstration board using original components includingheadlights, side lights, indicators and spotlights. The alternatoris motor driven via a special controller to demonstrate thecharging circuit.The system is powered by a 12 V DC battery for the electricalcircuit and by 240 V AC for the speed controlled motor.Pin-out facility on all electrical components using 2mmsockets enabling real-time values to be taken withoutcompromising the wiring harness.

Specifications:

Fully operational auto electrical trainer manufacturedusing original components

Based on a generic auto electrical system, completewith charging and lighting system

Components include: Alternator (motor driven), Headlights, Sidelights (front & rear), Indicators, Brake lights, Control dash panel,Relays and Battery isolator

Variable speed control for alternator Rotating parts covered by mesh guards

Board mounted in a vertical bench frame Powder coated paint finish

Supply Voltage:

12 V= and 240 V~


Pin-outs 2mm sockets E-PO001

Surcharge Trolley Stand E-CTS01

Dimensions:Length 675 mm, Width 950 mm, Height 860 mmWeight: 55 kg

Dimensions Trolley Stand (with Option E-CTS01):Length 725 mm, Width 1080 mm, Height 1780 mmWeight: 83 kg

Changes reserved!


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Car Electrical SystemsAutomotive MechatronicsOrder No. E-XAC006

Self contained, fully operational Automotive Electrical System,

manufactured using real components.

Demonstration board using original components including headlights,side lights, indicators and spotlights. The alternator is motor driven viaa special controller to demonstrate the charging circuit.

A fully operational 12 V DC starter motor and a contact breakerignition are also included on the board.

The system is powered by a 12 V DC battery for the electrical circuitand by 240 V AC for the speed controlled motor.

Pin-out facility on all electrical components using 2mm socketsenabling real-time values to be taken without compromising the wiringharness.

Specifications:

Fully operational auto electrical trainer manufactured using original components Based on a generic auto electrical system, complete with charging, lighting, contact breaker ignition

systems and starter motor Components include: Alternator (motor driven), Headlights, Side lights (front & rear), Indicators, Brake

lights, CB distributor (motor driven), HT ignition coil, 4x Spark plugs, Inertia starter motor, Startsolenoid, Control dash panel, Relays and Battery isolator Variable speed control for alternator Rotating parts covered by mesh guards Board mounted in a vertical bench frame Powder coated paint finish

Supply Voltage:

12 V= and 240 V~


Pin-outs 2mm sockets E-PO001Surcharge Trolley Stand E-CTS01

Dimensions:


Dimensions Trolley Stand (with Option E-CTS01):Length 725 mm, Width 1080 mm, Height 1780 mmWeight: 90 kg

Changes reserved!


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CAN-BUSTeachingUnitCAN-BUS Teaching Unit ....................................................................................................................................................................... 13Basic Unit I with Halogen Headlights Order No. E-CB100, Extent of Supply: .......................... ........................................................... 13Basic Unit III with XENON-Headlights and Turning Lights ................................................................................................................. 14Description of the Components............................................................................................................................................................... 15

CAN - Function Board .......................................................... .......................................................... .................................................... 15CAN Function Box ............................................................................................................................................................................. 16Dash Board ......................................................................................................................................................................................... 16Lighting Unit Golf .............................................................................................................................................................................. 17Cable Units Lighting .......................................................... ............................................................. .................................................... 17Bench Top Mounting Frame ............................................................................................................................................................... 18CAN Error plugging box .................................................................................................................................................................... 18BUS Measuring box ............................................................. ........................................................... .................................................... 19CAN Error switch box ........................................................................................................................................................................ 19

PCAN Dongle/ISO (Parallel Interface.) .......................................................................................................................................... 20SysTec PCAN Explorer .................................................................................................................................................................. 21Trailer Module .................................................................................................................................................................................... 22Error Switch box Lighting .................................................................................................................................................................. 23Comfort Module 4 doors ..................................................................................................................................................................... 23Power supply 12V=, 40A ............................................................. ............................................................. .......................................... 23


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CAN-BUS Teaching UnitAutomotive Network TechnologyOrder No. E-CB100

Basic Unit I Order No. E-CB100

CAN-BUS System based on a VW Golf / Touran,made from genuine car parts.The lighting system contains all lamps of the car,the controls, the dash board, the controls of thesteering column, a wiper motor, the originaldiagnostic socket (16 pin) and the requiredelectronic control units (ECU's).A vast range of accessories is available.

Basic Unit I with Halogen Headlights

Order No. E-CB100, Extent of Supply: CAN - Function Board, Order No. E-

CB0001 Cable Unit, Order No. E-CB002 CAN - Function Box, Order No. E-CB003 Lighting Unit Golf, Order No. E-CB004 Cable Unit Lighting, Order No. E-CB005 Dash Board, Order No. E-CB012 Bench Top Mounting Frame, Order No. E-CB050

Power Supply:

12 V= / 40 A

Option Trolley Stand: Order No.

Basic Unit I, Trolley Stand E-CB110

Dimensions with Bench Top Mounting Frame:


Dimensions with Trolley Stand:Length 1400 mm, Width 400 mm, Height 1800 mmWeight: 40 kg

Changes reserved!


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Basic Unit III with XENON-Headlights and Turning Lights

Order No. E-CB300

Extent of Supply: CAN - Function Board, Order No. E-CB0001 Cable Unit, Order No. E-CB002 CAN - Function Box, Order No. E-CB003 Lighting Unit Golf, Order No. E-CB004 Cable Unit Lighting, Order No. E-CB005 Dash Board, Order No. E-CB012 Bench Top Mounting Frame, Order No. E-

CB050

Power Supply:12 V= / 40 A

Option Trolley Stand: Order No.

Basic Unit III, Trolley Stand E-CB310

Dimensions with Bench Top Mounting Frame:


Dimensions with Trolley Stand:


Changes reserved!


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Description of the Components

CAN - Function Board

Order No. E-CB001 Lighting controlled by ECU Power Supply Turning Indicator Front Left/Right Turning Indicator Rear Left/Right Hazard Flasher Position Lights Front Left/Right Position Lights Rear Left/Right Dipped Headlights Front Left/Right Full Beam / Headlight Flasher Front Left/Right Stoplight Rear Left / Right Third Stoplight Rear Reversing Light Rear Fog Taillight Rear Fog Headlight Front Left/Right Parking Lights Front Left/Right Parking Lights Rear Left/Right Dimming Integral Lights of the Dash Board Beam Control Front (only with original

Halogen Headlights) LIN Master Function of Wiper Motor Analyse of the Combo Switch Lighting Analyse of the Stoplight Switch Analyse of the Reversing Light Switch Analyse of the Hazard Flasher Switch

Gateway For diagnosis / reading of measured data with a

diagnosis tester (not included) Transmission / mirroring of CAN messages

between the various CAN busses

Wipers Command with LIN Bus Intermittent wiping with 4 timings Level 1 Level 2 Tip wiping Servicing position Parking position on intermittent wiping

Combo Switch Steering Column Functions of comfort CAN bus (visible with

CAN dongle, Order No. E-CB010) Turn signal light Parking light Driving light / full beam Wiping function KL S (KL = terminal) KL 15 KL 50

KL X Ignition switch

Remarks All lighting devices are connected with original

plugs 4 mm safety terminals provided for

measurements or the connection of other lamps

Cable Units

Order No. E-CB002

K1 - ECU Power Supply

K2 - GatewayK3 - Combo Switch Steering ColumnK4 - Wiper Motor


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CAN Function Box

Order No. E-CB003Working Possibilities

Connecting of CAN bus components withD-Sub 26 P

Connecting of LIN bus components with D-Sub25 P

Connecting of K line components with D-Sub26 P

Terminals for CAN OE / CAN Dongle for allCAN busses

CAN drive train CAN comfort CAN combo CAN diagnosis CAN infotainment LIN power supply

Built-in ISO diagnostic plug, fully connectedincluding K line

Ready for reading, analysing, coding of thecomponents

Power distribution with 4mm safety terminalsand D-Sub 26 pin

Switchable KL 15 e.g. for writing of EDC orSimos command units

LED indicator for status of KL 30 and KL 15

Overview of connectors

10 components with D-Sub 26 P 6 x D-Sub 9 P. for CAN OE / CAN Dongle 4 x ground front 1 x KL 15 front 4 x KL 30 front 2 x ground side view 2 x KL 30 side view

Dash Board

Order No. E-CB012Dashboard with multipurpose display


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Lighting Unit Golf

Order No. E-CB004 Third brake light Number plate light Rear light outboard left Rear light outboard right Rear light with fog taillight Rear light with reverse light Halogen / XENON double driving light left Halogen / XENON double driving light right Halogen fog light left Halogen fog light right

Cable Units Lighting

Order No. E-CB005

K1 - Halogen double driving light leftK2 - Halogen double driving light rightK3 - Halogen fog light leftK4 - Halogen fog light right

K5 - Rear light outboard leftK6 - Rear light outboard rightK7 - Fog taillightK8 - Reverse lightK9 - Third brake lightK10 - Number plate light

Trolley StandOrder No. E-CB060


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Bench Top Mounting Frame

Order No. E-CB050

CAN Error plugging box

Order No. E-CB007Working PossibilitiesMeasuring of signalsOpen circuit CAN-HOpen circuit CAN-L

Connection CAN-H to +Connection CAN-H to groundConnection CAN-L to +Connection CAN-L to groundCross connection CAN-H with CAN-LFuse 500mA for power supplyLED indicator for power supply

Accessories

4 safety short circuit plugs2 cables with 4mm plugs

1 spare fuse 500mA


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BUS Measuring box

Order No. E-CB008 Working PossibilitiesThis connection box allows a fast and easy connectionand analysis of the various CAN and LIN busses.

CAN Error switch box

Order No. E-CB009 Working Possibilities Cross connection of the CAN busses CAN L to ground CAN H to ground Open circuit of both CAN wires CAN L to + and 1k resistor CAN H to + and 1k resistor CAN H open circuit CAN L open circuit


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PCAN Dongle/ISO (Parallel Interface.)

Order No. E-CB010

PCAN USB/ISO (USB Interface)Order No. E-CB013

PC to CAN Interface

For easy and cost-effective integration into 2.0A and2.0B CAN networks. With its compact connector

casing, the CAN converter is ideally suited for use withlaptops and notebooks.

Software and in-house programming sources aresupplied to make the package complete. PCAN-Viewfor Windows is included in every PCAN-PChardware package and is a CAN monitor which enablesCAN messages to be viewed in conjunction with thePCAN-PC adapter.


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SysTec PCAN Explorer

Order No. E-CB011 The comprehensive CAN monitor for WindowsPCAN-Explorer is a general-purpose monitor foroverseeing the data traffic on a CAN network.Individual messages can be provided with dedicated

identifiers (symbols) to simplify their allocation. Thereis integral support for Visual Basic Script, making it aneasy matter to create custom tools for the CAN bus. Theintegrated data logger can receive and record the datatraffic on the bus. PCAN-Explorer 3 takes the form ofan automation server. COM objects can be addressedvia dual interfaces, meaning that access is possible viathe IDispatch interface or a COM interface.

FeaturesDisplaying all incoming messages complete with ID,length and data bytes Displaying incoming remoteframes complete with number and receive gap Anynumber of messages can be included in a transmit listand sent at fixed intervals, manually or in response toa remote frame Saving and retrieving created transmitlists in order to emulate different CAN nodes CANbus and controller errors are displayed along witherror frame counters Symbolic representation of

messages by allocation of identifiers Symbolicrepresentation of data within data bytes by flagging ofbit groups and allocation of identifiers and data typescombined with scaling and offset Displaying incomingsymbols by message ID, qualifier byte and variableSupport for float data types in accordance withIEEE754, byte sequences in Intel and Motorolaformat, and Enum Configurable, integrated data loggerFunction keys can be assigned individual transmitmessages or macros Macro creation in Visual BasicScript, integrated editor Macros can access allprogram elements via the PCAN-Explorer objectmodel Easy integration of external tools Integration ofadd-ins for enhanced functionality, e.g. strip chart(which is included as standard) Browser for networks,active symbols, symbol files, macros etc.

The features of the integrated data loggerPossible to use circular or linear data buffer Option totrace the logged data by single step the receive buffer.Logging of errors possible Exports logged Data in textfiles and importing them into Excel, MathLab ...etc.Logging of symbols with filter function Filter loggeddata with different symbol files Status window to watchstate of logging. Max. log buffer dependent on hard diskspace

PCAN-Explorer has an easy to use VB-Script Interfacewhich helps you developing your own tools: Completeintegration of the VBScript language. All objects of thePCAN-Explorer could be used in the VBScript. forexample send a e-mail when a temperature reach a limitor start a test tool when received a trigger Msg. OpenExcel when a Event come up and write the data into thesheet - use some graphic to show the information. VB-Script is completely integrated in the Microsoft OfficeLine and the Windows Operating Systems. Perfect todevelop your own test tools for benchmark or testingCAN Prototypes. Your scripts could run without thePCAN-Explorer in front and could be start by batchfiles with a lot of command line options


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Trailer Module

Order No. E-CB018 Working Possibilities Adding a trailer coupling to a car Functions of the electronic control unit with

regard to the adding of the trailer coupling and

its functions Simulating errors:

- Resistance of the electric connection- Open circuit- Short circuit to mass


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Error Switch box Lighting

Order No. E-CB019 Working Possibilities Error simulation in the lighting circuits brake

and stop lights- Open circuit

- Resistance- Short circuit to mass

Measuring possibilities directly at the connectingpoints

Comfort Module 4 doors

Order No. E-CB020 Working Possibilities

Connection to the CAN function box of theCAN System Extension of the CAN comfort bus 100 kBit Extension door module VL J386 Extension door module VR J387 Extension door module HR J389 Extension door module HL J388 Diagnosis with a tester as on the car using VAS

5052 / VAS 5051 / VAG-Com CAN V.7 or later/ KTS tester

Possibility to open the CAN bus at each CAN

node for measurements and diagnosis Control of the power windows from the PCAN-

Dongle USB Control of the power windows with the original

switches Compatible to the error switch box E-CB009

and the error plugging box E-CB007 (CAN DINerrors CAN comfort bus)

Visualization of the CAN transmissions with thePCAN-Dongle through the CAN function box

Power supply 12V=, 40A

Changes reserved!


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BrakesBrakes ..................................................................................................................................................................................................... 25ABS BOSCH 2EH .................................................................................................................................................................................. 26ABS BOSCH 5.3 .................................................................................................................................................................................... 27Model Single-circuit Drum Brake ............................................................. .............................................................. ................................ 28

Model Single-circuit Disc Brake ................................................................. ............................................................ ................................ 28Model Dual-circuit Brake ....................................................................................................................................................................... 29Model Inertia Brake ................................................................................................................................................................................ 29


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BrakesHydraulic Dual-circuit BrakesOrder No. E-BR130

Picture shows model E-BR160 with Disc and Drum

Brakes!Self contained, fully operational Brake Rig, Crossdiagonal hydraulic circuit.Indicator lamps fitted for handbrake and foot brakeoperation.Complete with master cylinder and servo, disc / drumassembly, handbrake and foot brake.Fully portable, suitable for classroom demonstrator andpractical exercise in the workshop.Optional indicator lamp for handbrake and foot brake.The Brake Rig offers an enhanced training resource,hands-on training with real components and greaterunderstanding for the student without the constraints ofthe modern motor vehicle.

Specifications:

Fully operational, self contained Brake Rig,cross diagonal hydraulic circuit, based upon GM Vectra

Including front and rear disc assemblies, master cylinder and servo Hand brake and brake pedal with switches Fitted with original ABS system including ABS unit, wheel speed sensors and diagnostic socket

Brake tail light fitted Brake components mounted on a frame complete with castors Powder coated paint finish

Supply Voltage:

12 V=

Other Versions: Order No.

FORD Disc and Drum Brakes E-BR160

as E-BR160 with gauges E-BR161

as E-BR160 with gauges and ABS E-BR162

Dimensions:


Changes reserved!


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ABS BOSCH 2EHABS SystemsOrder No. E-AB200

Self contained, fully operational ABS trainer,

complete with full braking circuit, manufacturedusing genuine car components.Simulation of wheel lock to activate ABSmodulator. Speed simulation 0-160 km/h.Pressure gauges show front and rear linepressures and individual pressure at each wheel.Brake pedal kick-back can be observed. Faultpanel to aid student diagnosis. Diagnostic socketfitted for the connections of fault code readers orblink coding.The ABS trainer offers an enhanced trainingresource, hands on training with realcomponents, greater understanding for thestudent without the constraints of the modernmotor vehicle.

Pin-out facility on all sensors and actuators2mm sockets enabling real-time values to betaken without compromising the wiring harness.

Specifications:

Fully operational Anti-Locking Braking System Training Rig, which allows the observation of aworking Anti-Locking Brake system via pressure gauges in the brake circuit Including a BOSCH 2EH system, complete with ABS pump, electronic control unit, wheel sensors,

master cylinder and diagnostic socket Complete with 6 integral fault switches to aid diagnostic testing Self contained, realistic and be able to simulate, skid or wheel lock

with road speeds up to 160 km/h ABS unit mounted on a trolley stand with castors Rotating parts covered by mesh guards Powder coated paint finish

Supply Voltage:240 V~ and 12 V=


Pin-outs with 2mm sockets E-PO001

Dimensions:Length 1000 mm, Width 1000 mm, Height 1300 mmWeight: 75 kg

Changes reserved!


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ABS BOSCH 5.3ABS SystemsOrder No. E-AB530

Self contained, fully operational ABS trainer,

complete with full braking circuit, manufacturedusing genuine car components.Simulation of wheel lock to activate ABSmodulator. Speed simulation 0-160 km/h. Pressuregauges show front and rear line pressures andindividual pressure at each wheel. Brake pedalkick-back can be observed. Fault panel to aidstudent diagnosis. Diagnostic socket fitted for theconnections of fault code readers or blink coding.The ABS trainer offers an enhanced trainingresource, hands on training with real components,greater understanding for the student without theconstraints of the modern motor vehicle.

Pin-out facility on all sensors and actuators 2mmsockets enabling real-time values to be takenwithout compromising the wiring harness.

Specifications:

Fully operational Anti-Locking Braking System Training Rig, which allows the observation of aworking Anti-Locking Brake system via pressure gauges in the

brake circuit Including a BOSCH 5.3 system, complete with ABS pump,

electronic control unit, wheel sensors, master cylinder anddiagnostic socket

Complete with 6 integral fault switches to aid diagnostic testing Self contained, realistic and be able to simulate, skid or wheel lock

with road speeds up to 160 km/h ABS unit mounted on a trolley stand with castors Rotating parts covered by mesh guards Powder coated paint finish

Supply Voltage:240 V~ and 12 V=


Pin-outs with 2mm sockets E-PO001

Dimensions:


Changes reserved!


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Model Single-circuit Drum BrakeFunctional ModelOrder No. E-1250

Description:

Cutaway model to show the typical layout of adrum brake system. Operated with the brake pedal.Fitted on a board to be used on a table or wall.

Dimensions:

Length 60 cm, Width 45 cm, Height 25 cmWeight: 12 kg

Changes reserved!

Model Single-circuit Disc BrakeFunctional ModelOrder No. E-1255

Description:

Cutaway model to show the typical layout of a discbrake system. Operated with the brake pedal.Fitted on a board to be used on a table or wall.

Dimensions:


Changes reserved!

Picture shows Model E-1255 with Disc Brake


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Model Dual-circuit BrakeFunctional ModelOrder No. E-1260

Description:

Cutaway model to show the typical layout of adual-circuit hydraulic disc and drum brake system.Operated by the brake pedal.Fitted on board to be used on a table or wall.

Dimensions:


Changes reserved!

Model Inertia BrakeFunctional ModelOrder No. E-1265

Description:

Sturdy model of a modern inertia brake of atrailer with transparent drum brakes.Construction and function of the brake areclearly visible and the system is fullyfunctional. Complete with tires and rotatingassembly.

Dimensions:

Length 70 cm, Width 60 cm, Height 30 cm

Weight: 7 kg

Changes reserved!


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ChassisFront Axle - Hydraulic Power Steering .................................................................................................................................................. 31Front Axle - Electric Power Steering ...................................................................................................................................................... 32 Steering Model small .............................................................................................................................................................................. 33Steering Model large ............................................................................................................................................................................... 33


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Front Axle - Hydraulic Power SteeringSteering and SuspensionOrder No. E-ST001

Fully operational, self contained Steering &

Suspension trainer.

Manufactured using original components andarranged as per the original vehicle. Suitable for allmanufacturers' alignment test procedures.

The Steering and Suspension trainer comes completewith sub frames, torsion bar, wishbones, suspensionlegs, front hub assembly and rack and pinionsteering rack.

The Steering and Suspension trainer offers anenhanced training resource, hands on training withreal components, greater understanding for thestudent without the constraints of the modern motorvehicle.

Specifications:

Fully operational Hydraulic power assisted steering and suspension trainer manufactured using originalcomponents

Based on a generic FORD Focus, complete with sub-frame, torsion bar, wishbones, front hub assembly,

steering column, steering wheel, power steering rack and power steering pump Power steering pump driven by a 1.2 kW electric motor Jacks fitted beneath the road wheels to load the suspension Rotating parts covered by mesh guards Board mounted in a box section frame with castors Powder coated paint finish

Supply Voltage:

240 V~

Dimensions:


Changes reserved!


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Front Axle - Electric Power SteeringSteering and SuspensionOrder No. E-ST002

Fully operational, self contained Steering &

Suspension trainer.

Manufactured using original components andarranged as per the original vehicle. Suitable for allmanufacturers' alignment test procedures.

The Steering and Suspension trainer comes completewith sub frames, torsion bar, wishbones, suspensionlegs, front hub assembly and rack and pinionsteering rack.

The Steering and Suspension trainer offers anenhanced training resource, hands on training withreal components, greater understanding for thestudent without the constraints of the modern motorvehicle.

Specifications:

Fully operational Electric power assistedsteering and suspension trainer manufactured using original components

Based on a generic TOYOTA Yaris, complete with sub-frame, torsion bar, wishbones, front hub

assembly, steering column, steering wheel, electric power steering rack and ECU Jacks fitted beneath the road wheels to load the suspension Fitted with manufacturers diagnostic socket (16 pin) Ammeter fitted to observe current draw Pin-Out box fitted using 2mm sockets enabling real-time values to be taken without compromising the

wiring harness Rotating parts covered by mesh guards Board mounted in a box section frame with castors Powder coated paint finish

Supply Voltage:

12 V=

Dimensions:


Changes reserved!


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Steering Model smallFunctional ModelOrder No. E-1100

Description:

Steering model with a worm gear, axle andwheels. Demonstration of the king pin geometry.Fitted on a base plate.

Dimensions:


Changes reserved!

Steering Model largeFunctional Model

Order No. E-1105

Description:

Large steering model with a worm gear, axle andwheels. Demonstration of the king pin geometry.Fitted on a base plate.

Dimensions:


Changes reserved!


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DriveTrainDrive Train with Engine ......................................................................................................................................................................... 35Differential small .................................................................................................................................................................................... 35Differential small, detachable ................................................................................................................................................................. 36Differential large ..................................................................................................................................................................................... 36

Gearbox with Clutch ............................................................................................................................................................................... 37Original Clutch ....................................................................................................................................................................................... 37Planetary Gear .................................................... ........................................................... .............................................................. ............ 38


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Drive Train with EngineFunctional ModelOrder No. E-1040

Description:

Fully operational teaching model of the drive train ofa car. Showing steering, rear axle, brakes,transmission, clutch and differential.Driven by an electrical motor.

Supply Voltage:

230V (115V on demand!)

Dimensions:


Changes reserved!

Differential smallFunctional ModelOrder No. E-1110

Description:

The cutaway model shows the function of adifferential of a car and the effect of differentwheel speeds. The brakes may be actuated.Supplied on a base with description.

Dimensions:


Changes reserved!


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Differential small, detachableFunctional ModelOrder No. E-1112

Description:

This cutaway model shows the operation of thedifferential and the effect of different wheelspeeds. The brakes can be actuated as well.The model can be removed from its base withdescription.

Dimensions:


Changes reserved!

Differential largeFunctional ModelOrder No. E-1115

Description:

The cutaway model shows the function of adifferential of a car and the effect of differentwheel speeds. The transparent drum brakes maybe actuated.Supplied on a base.

Dimensions:


Changes reserved!


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Gearbox with ClutchFunctional ModelOrder No. E-1120

Description:

Cutaway model of a gearbox with clutch to showthe operation of the synchromesh rings of 4 gearsincluding reverse. With functional gear shift leverand rotated by a hand crank.Fitted on a base plate.

Dimensions:


Changes reserved!

Original ClutchFunctional ModelOrder No. E-1210

Description:

Cutaway model of a single disc clutch made of genuine car parts.Demonstration of clutch engagement and clutch play with a foot-operated pedal, rotation with a hand wheel.Fitted on a base plate.

Dimensions:


Changes reserved!


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Planetary GearFunctional ModelOrder No. E-1600

Description:

Planetary gear model to demonstrate the principalof a planetary gear to gain various transmissionratios including reverse. Planetary gears are used inevery automatic gear box of a car.Operated by hand. Fitted on a base plate.

Dimensions:


Changes reserved!


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EducationalCarsGolf Functional Model ............................................................... ......................................................... .................................................... 40Chassis-Trainer ....................................................................................................................................................................................... 41Chassis with Glass Engine ...................................................................................................................................................................... 42


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Golf Functional ModelFunctional Car with all SystemsOrder No. E-11200

The working model is equipped either with a TDI

diesel engine or a FSI petrol engine. Althoughseparated at the B column it is a complete car inrespect to the car systems.An error switch board is provided in the lockableglove compartment.The electrical system includes the fuel pump andthe injection system and is fully operational.Testing and diagnostics can be conducted with therunning engine. As an additional service a repairmanual and circuit diagrams are included for aprofessional training.

Specifications:

Fully functional original car Based on VW Golf / Golf Plus For safety reasons the front wheel drive is interrupted Original diagnosis socket (16 pin) Castor wheels with brakes at the rear end

Supply Voltage:

12 V=

Accessories: Order No.With air conditioning E-11201

Dimensions:


Changes reserved!


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Chassis-TrainerFunctional Car with all SystemsOrder No. E-CT315

These trainers are reconditioned vehicles that have

had the body removed and have been otherwisespecially modified so that all parts, components andwiring are easily accessible for student work.

These units are ideal for training and performingpractical exercises such as steering and wheelalignment, tune up, lubrication servicing, brakeadjustment, electrical troubleshooting and studyinggeneral system characteristics.

Each vehicle is fully operational and has all of themajor systems and components including; chassis, brake system, suspension system, rear axle, front end, fusedelectrical systems, lights (front and rear), steering system, engine, transmission, drive axles, exhaust system,instrument panel, steering wheel, rims and tires.

All parts have been reconditioned so that they are fully operational and in good working order. The entire unithas been thoroughly cleaned and painted. The chassis is mounted on 100mm (4) polyurethane wheels that areattached to the underside for mobility around the workshop. Also the original wheels and rims are provided andcan be put on to make the chassis drivable.

Specifications:

Fully operational chassis trainer, complete with all major systems and components Based on a SUZUKI/BEDFORD Manufactured from a reconditioned vehicle with the bodywork removed so that all parts, components

and wiring are easily accessible for student work Each vehicle is fully operational and has all of the major systems and components including chassis,

brake system, suspension system, rear axle, front end, fused electrical systems, lights (front and rear),steering system, engine, transmission, drive axles, exhaust system, instrument panel, steering wheel,rims and tires

The chassis is mounted on 100mm (4) polyurethane wheels that are attached to the underside formobility around the workshop. Also the original wheels and rims are provided and can be put on tomake the chassis drivable

Powder coated paint finish on chassis

Supply Voltage:

12 V=

Dimensions:


Changes reserved!


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Chassis with Glass EngineFunctional ModelOrder No. E-1020

Description:

Fully operational teaching model of a vehiclechassis showing all parts and systems. Itscomponents are either transparent or cut away todemonstrate the operation of engine, transmission,differential, brakes, steering and suspension.Equipped with a fully operational electrical systeminlcuding headlights, park and brake lights andturning lights.

Supply Voltage:



Stand E-1021

(movable undercarriage)

Dimensions:


Changes reserved! Control Panel


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EngineTechnologyInjection Systems .................................................................................................................................................................................... 44Cutaway Model Hybrid Car TOYOTA Prius ......................................................................................................................................... 45Carburetor Model .................................................................................................................................................................................... 462-Stroke-Engine Model ............................................................. .......................................................... .................................................... 464-Stroke-Engine Model ............................................................. .......................................................... .................................................... 47Diesel Engine Model ............................................................. .............................................................. .................................................... 47Diesel Injection System Model ............................................................................................................................................................... 48Distribution Injection System Model ...................................................................................................................................................... 48Diesel Pre-Heat System .......................................................................................................................................................................... 49Wankel Engine Model ............................................................................................................................................................................ 50Glass Engine ........................................................................................................................................................................................... 50Glass Engine with Gearbox .................................................................................................................................................................... 51Turbine Small ......................................................................................................................................................................................... 51Turbine Large ......................................................................................................................................................................................... 52Turbocharger ........................................................................................................................................................................................... 52Steam Engine .......................................................................................................................................................................................... 53Pelton Turbine ............................................................ ................................................................ ........................................................... .. 53


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Injection SystemsFuel Management Petrol EnginesOrder No. E-FB230

Self contained, fully operational Fuel Injection Board.

Complete with all actuators and sensors. Manufactured usingcomponents from the original engine build. Componentsarranged for ease of use and identification.

Available in wet running version or dry running, using LEDs toindicate injection operation.

Diagnostic sockets fitted where applicable to the originalsystem.The fuel injector board offers an enhanced training resource,hands-on training with real components, better understanding forthe student without the constraints of the modern motor vehicle.

Pin-out facility on all electrical components using 2 mmsockets enabling real-time values to be taken withoutcompromising the wiring harness.

Specifications:

Fully operational Fuel Injection / Engine ManagementTrainer, manufactured using genuine car parts

Based on a GM/OPEL Vectra A, complete with all actuators and sensors BOSCH Motronic M1.5 Dry running operation using LED's to indicate injection operation or wet running option Fitted with manufacturers diagnostic socket Pin-out facility on all electrical components using 2mm sockets enabling real-time values to be taken

without compromising the wiring harness Rotating parts covered by mesh guards Board mounted in a vertical frame with castors Powder coated paint finish

Supply Voltage:

12 V=

Accessories:Order No.

Error Switch Box, 10 Faults E-FB010

Other Versions: Order No.

FORD Zetec EECF Sequential E-FB240

FORD EEC V E-FB241

Dimensions:


Changes reserved!


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Cutaway Model Hybrid Car TOYOTA PriusAlternative EnergyOrder No. E-HC1103

Description:

This is a cut-away model of an automobile chassiscalled "Hybrid System Car". The model is sectionedto show its components, parts and the operationmechanism. Students can easily understand andobserve the automotive mechanism, such as enginegenerator, motor, reduction gear and drive shaft. 2different types of power sources, gasoline engineand 3-phase AC electric motor, are operable and theoperation is displayed on the rear panel. Variousoperation principles like starting, normal running,high load, reducing speed and charging conditionsare also explained on the rear panel. HV BatteryAssembly (HV = hybrid vehicle) is installed on theback of the engine.

As shown on the left picture, automobile engine &motor can be simulated by electric motor at thelower side. Actual parts as equipped on the Prius,such as engine, power split device, electric motor,inverter and battery, are sectioned and painted indifferent colour and installed on the trestle. The

model is designed to operate by AC 230V electricmotor. Students can perform and observe theoperation of engine and/or motor by on-off switchon the front side.

Supply Voltage:


Dimensions:


Changes reserved!


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Carburetor ModelFuel Management Petrol EnginesOrder No. E-1220

Description:

Cutaway model of an automotive carburetor.Showing high-speed nozzle and pilot nozzle,throttle valve as well as the swimmer andswimmer valve.Fitted on a base plate.

Dimensions:


Changes reserved!

2-Stroke-Engine ModelFunctional ModelOrder No. E-1202

Description:

Cut-away model showing piston movement by means of a handcrank and a lamp flash, to simulate the ignition. Carburetor, sparkplug and cooling system are shown.The engine is fitted on a base plate, on which the technicalspecifications of the model are displayed.

Supply Voltage:

Battery

Dimensions:


Changes reserved!


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4-Stroke-Engine ModelFunctional ModelOrder No. E-1204

Description:

Four stroke petrol engine model cut away model showing valvesand piston movement by means of a hand crank and a flash lampto simulate the engine's ignition. The engine is fitted on a baseplate Including carburetor and a spark plug, cooling system,distribution system. Specifications of the model are written on thebase plate.

Supply Voltage:

Battery

Dimensions:


Changes reserved!

Diesel Engine ModelFunctional ModelOrder No. E-1208

Description:

Cut-away model showing valves and piston movement by means ofa hand crank; complete with injection pump and nozzle.The engine is fitted on a base plate, on which the technicalspecifications of the model are written.

Supply Voltage:Battery

Dimensions:


Changes reserved!


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Diesel Injection System ModelFuel Management Diesel EnginesOrder No. E-1090

Description:

Model of a Diesel injection system. The mostimportant parts are cut away to be visible. Themodel contains an original pump housingincluding an injector, a glow plug an fuel lineswith markings to show the fuel flow.Wall model on a laminated plate. 4, 5 or 6cylinder model depending on the availability.

Dimensions:

Length 78 cm, Width 58 cmWeight: 19 kg

Changes reserved!

Distribution Injection System ModelFuel Management Petrol EnginesOrder No. E-1091

Description:

Model of a distributor injection pump withgenuine fuel filter and injector. The pump is cutaway and movable to show its function. The fuelfilter is cut away to show the parts inside. Theinjector is detachable and may be disassembled.

Wall model on a laminated plate.

Dimensions:

Length 60 cm, Width 45 cmWeight: 9 kg

Changes reserved!


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Diesel Pre-Heat SystemFuel Management Diesel EnginesOrder No. E-GP001

Full working Diesel pre-heat system made from

genuine car pa

automotive katalog ecolone

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