assembly processing in another plant.pdf

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Generated by Jive on 2015-02-06+01:00 1 Assembly processing in another plant in ECC Assembly processing in another plant Scenario Description: The sales order is entered at the Distribution center for the Finished Good. But the material is produced in the Manufacturing Plant. In the Assemble-to-Order Scenario, we have to create the planned order or the production order to initiate the production once the sales order is entered. This can be achieved by the planning strategy 81 or 82 in the production plant. Since the sales order is entered in DC and that should initiate the production in the Manufacturing plant, the special procurement key 'Production in alternate plant' should be set for the FG in the DC. So, whenever a sales order is entered in DC, it will try to produce the material in the manufacturing plant and it will create a production order/ planned order. Scenario executed: Here is the scenario to understand the system behavior: DC -1100 Plant - 1300 FG - ASSLY_PROC SFG- ASSLY_PROC_HALB FG Material @DC 1100: Special procurement Key - 81 = Production in alternate plant @1300

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  • Generated by Jive on 2015-02-06+01:001

    Assembly processing in another plant in ECC

    Assembly processing in another plantScenario Description:The sales order is entered at the Distribution center for the Finished Good. But the material is producedin the Manufacturing Plant. In the Assemble-to-Order Scenario, we have to create the planned order orthe production order to initiate the production once the sales order is entered. This can be achieved by theplanning strategy 81 or 82 in the production plant.Since the sales order is entered in DC and that should initiate the production in the Manufacturing plant, thespecial procurement key 'Production in alternate plant' should be set for the FG in the DC.So, whenever a sales order is entered in DC, it will try to produce the material in the manufacturing plant and itwill create a production order/ planned order.

    Scenario executed:Here is the scenario to understand the system behavior:DC -1100Plant - 1300FG - ASSLY_PROCSFG- ASSLY_PROC_HALB

    FG Material @DC 1100:Special procurement Key - 81 = Production in alternate plant @1300

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:002

    Planning strategy - 82 = Assembly processing with Production order

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:003

    FG Material @Manufacturing Plant 1300:Procurement type - E = In-house production

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:004

    Strategy can be anything (since for the sales orders entered at DC 1100, the strategy 82 maintained at DC takeprecedence over the strategy maintained at Plant 1300)

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:005

    Create Sales order:Create a sales order for the material ASSLY_PROC at the DC 1100 for 7 EA.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:006

    Once after entering material, quantity and Plant 1100, press enter to initiate the ATP. This will take you to theproduction order directly. If the capacity availability check is active and there is an overload situation, systemwill give you the message on Overload.Also, most importantly, we can see that the production order is being created at the manufacturing plant 1300.

    Accept or act on the overload alert.That will take you back to the sales order.Go to the sales order item schedule line tab.We can see the confirmed quantity and the production order link in the screen.

    When we click the 'Production order' button, it will display the created production order.Save the sales order.Sale order number: 12257Check the stock requirement list for the material ASSLY_PROC at the DC 1100.We could see the sales order and the associated production order in the list and we can see the productionplant as 1300.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:007

    Check the situation at the plant 1300.

    Now open the sales order and check the link back to the production order from the schedule line tab by clickingthe 'Procurement' button.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:008

    Now we will change the quantity of the order from 7 to 10 and we will check that it changes the productionorder quantity also.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:009

    Now release the production order.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:0010

    Check that the same released status is updated in Sales order schedule line.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:0011

    Now again change the quantity of the order from 10 to 7.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:0012

    Even after releasing the production order, sales order takes control of production and whatever changes madeto the sales order is updated in the production order.

    Now change the production order quantity from 7 to 5. It does not change the sales order quantity, but theconfirmed quantity will get reduced to 5.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:0013

    Redo the ATP check in sales order. This will reset the quantity of the production order back to 7.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:0014

    Save the sales order and check the production order.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:0015

    Post the GR for the Production order. The location for GR will be selected automatically as DC 1100 and it wille posted into sales order stock.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:0016

    In the stock requirement list, we can see the stock updated at the location DC 1100 in sales order specificstock.

    In Plant 1300, the sales order and the production order are reduced from the stock/ requirement list.

  • Assembly processing in another plant in ECC

    Generated by Jive on 2015-02-06+01:0017

    This completed the scenario on "Assembly Processing in Another Plant".