assembly instructions - shortline agshortlineag.com/hd7 manual.pdf · ~sakundiak assembly...

31
ASSEMBLY INSTRUCTIONS OPERATOR'S MANUAL PARTS LIST HD7 BELT DRIVE AUGER MODEL NO. H0?-100080 H0?-120080 H0?-140080 H0?-160080 SAKUNDIAK EQUIPMENT L TO . 2800 PASQUA ST. NORTH REGINA, SK CANADA PO BOX 1996- S4P 3E1 PHONE: (306) 545-4044 FAX: (306) 545-4216 www.sakundiak.com e-mail : [email protected] PRINTED IN CANADA HD7BD.OO.OO

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Page 1: ASSEMBLY INSTRUCTIONS - Shortline Agshortlineag.com/HD7 Manual.pdf · ~sakundiak assembly instructions operator's manual parts list hd7 belt drive auger model no. h0?-100080 h0?-120080

~SAKUNDIAK

ASSEMBLY INSTRUCTIONS OPERATOR'S MANUAL

PARTS LIST

HD7 BELT DRIVE AUGER MODEL NO. H0?-100080 H0?-120080 H0?-140080 H0?-160080

SAKUNDIAK EQUIPMENT L TO. 2800 PASQUA ST. NORTH

REGINA, SK CANADA PO BOX 1996- S4P 3E1

PHONE: (306) 545-4044 FAX: (306) 545-4216 www.sakundiak.com e-mail : [email protected]

PRINTED IN CANADA HD7BD.OO.OO

Page 2: ASSEMBLY INSTRUCTIONS - Shortline Agshortlineag.com/HD7 Manual.pdf · ~sakundiak assembly instructions operator's manual parts list hd7 belt drive auger model no. h0?-100080 h0?-120080

~ _----------------- SAKUNDIAK ----------------~

TABLE OF CONTENTS SECTION .00 "GENERAL"

+ COVER SHEET + TABLE OF CONTENTS + SIGN OFF SHEET + GENERAL SAFETY

SECTION .01 "SAFETY"

+ MACHINE INSPECTION + DESIGNATED WORK AREA + SAFETY GUARD DESCRIPTION + TRANSPORT AND PLACEMENT + AUGER DRIVES AND LOCK OUT + AUGER DRIVES AND LOCK OUT

SECTION .02 "OPERATIONS"

+START UP AND BREAK-IN +LUBRICATION AND MAINTENANCE +SAFETY DECALS AND LOCATIONS +SAFETY DECALS AND LOCATIONS

SECTION .03 "ASSEMBLY"

+ MAIN FRAME AND A-FRAME ASSEMBLY + TUBE ASSEMBLY + BELT DRIVE PTO CONVERSION

SECTION .04 "PARTS"

+ HEAD - END ASSEMBLY + GEAR BOX ASSEMBLY + MAIN FRAME ASSEMBLY (PICTURED) +MAIN FRAME ASSEMBLY (PARTS LIST) + A-FRAME ASSEMBLY + MOTOR MOUNT ASSEMBLY + TUBE ASSEMBLY (PICTURED) +TUBE ASSEMBLY (PARTS LIST) + TUBE ASSEMBLY (PARTS LIST) Continued + P.T.O. ATTACHMENT + P.T.O. SHAFT + BRAKE WINCH ASSEMBLY

SECTION .05 "INDEX"

+ PARTS INDEX PAGE

SECTION .06 "WARRANTY"

+ WARRANTY AND DISCLAIMER

0 1 2 3

4 5 6 7 8 9

10 11 12 13

14 15 16

17 18 19 20 21 22 23 24 25 26 27 28

29

30

1 ------------------------------------------------------------' HD7BD.Q1 .00

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&AKUNDIAK

r ~ " SAKUNDIAK GRAIN AUGER SIGN OFF SHEET

As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operation and safety procedures with this auger. We include this sign-up sheet for your convenience and personal record keeping.

DATE EMPLOYER SIGNATURE EMPLOYEE SIGNATURE

\.. 2 HD7BD.02.00

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~ _...---------------- SAKUNDIAK ---------------....... <::::S27

GENERAL SAFETY

Watch This Symbol. It Points Out Important Precautions. It Means "ATTENTION- Become Alert!

Your Safety is Involved"

Occupational safety is of prime concern to Sakundiak Equipment Ltd. This transport manual was written with the safety of the operator and others who come in contact with the equipment as our prime concern. The manual presents some of the day to day work problems encountered by the operator and other personnel. We wrote this manual to help you understand safe operating procedures for augers. We want you as a partner in the safe

operation of our equipment. .

It is your responsibility as an owner, or operator or supervisor, to know what specific requirements, precautions and work hazards exist and to make these known to all other personnel working with the equipment or in the area, so that they too may take any

necessary safety precautions that may be required.

Failure to read this Transport Auger Manual and its Safety Instructions is a misuse of the equipment.

3-----------------------------------------------------------' HD7BD.03.00

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~ ~--------------------------------------SAKUNDIAK--------------------------------------~ tt::::S:V

SECTION .01 SAFETY ALERT SYMBOLS

BE ALERT This symbol is used to call your attention to instructions concerning your personal safety.

Watch for this symbol- it points out important safety precautions. It means "ATIENTION! Become Alert! Your Personal Safety is Involved!" Read the message that follows and be alert to the possibility of personal injury or death.

MACHINE INSPECTION

1. Check to see that all guards listed in the assembly instructions are in place and secured, and functional.

2. Check winch and cable for security and operation. There should be at least 3 complete wraps of cable around winch drum in full down position. Cable anchor on winch drum must be tight

3. Are all fasteners tight?

4. Are all chains properly adjusted. (See Maintenance Section)

5. Check oil levels in gear box. (See Maintenance Section)

OPERATOR QUALIFICATIONS

Operator of this transport auger shall be limited to competent and experienced persons. In addition, anyone who will operate or work around a portable auger must use common sense. In order to be qualified, they must know and meet all other requirements, such as:

1. Some regulations specify that no one under the age of 16 may operate power machinery. This includes augers and flight type elevators. It is your responsibility to know what these regulations are in your area or situation.

2. Current OSHA regulations state in part: "At the time of initial assignment and at least annually thereafter, the employer will instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved."

3. Unqualified persons are to stay out of the work areas.

4. A person who has not read and understood all the operating and safety instructions is not qualified to operate the machine.

'-----------------...................................................................... __ ............... _______ 4 HD780.04.00

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cc=s::;:. ~------------------------------------SAKUNDIAK------------------------------------~ <:::::S:V

DESIGNATED WORK AREA

The following diagrams will show the designated work areas. These areas shall be marked off with colored nylon or plastic rope hung by portable barriers to define the designated work areas.

Under no circumstances should persons not involved in the operation be allowed to trespass into the work area.

It shall be the duty of all operators to see that children and/or other persons stay out of the work area! Trespass into the area by anyone not involved in the actual operation, or trespass into a hazard area by anyone, shall result in an immediate shut down by the operator.

Prior to start up and during operation , it shall be the responsibility of the operators to see that the work area has secure footing , is clean and free from all debris, and tools which might cause accidental tripping and/or falling.

P.T.O. BELT DRIVE

CAUTION! .A WALKING SURFACE, .. IS IT SLIPPERY?

ARE THERE THINGS TO TRIP YOU?

A HAZARD. KEEP OUT, .. AUGER INTAKE AREA.

A KEEP AWAY ! -OVERHEAD WIRES~

HAZARD, KEEP OUT! A UNDER AUGER AND UNDERCARRIAGE AREA.

I --------- " " \ 1

I I I I I I L _________ _

HAZARD. KEEP OUT, A AUGER DRIVE AREA. P .T.O. DRIVE AREA.

WHEEL CHOCKS. L..---;~

/

SUPPORT DISCHARGE END.

\ \ I I

I I

/

5-------------------------------------------------------------------------------------------' HD7BD.OS.OO

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~ ,----------SAKUNDIAK---------....... ~

SAFETY GUARD DESCRIPTION

. HEAD-END

GEAR BOX SHAFT GUARD

TUBULAR DRIVE SHAFT GUARD

INTAKE FORK

ENGINE PULLEY GUARD

GEAR BOX PULLEY GUARD

P.T.O. ATTACHMENT GUARD

~---------------------6 HD7BD.06.00

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~ _,------------------ SAKUNDIAK -----------------...... '27

TRANSPORT AND PLACEMENT Moving the Auger with the Towing Vehicle to or from the Work Area.

1. Always transport your auger in the full down position. The A-Frame of the undercarriage should be seated against the down position stop.

2. Make sure that the hitch pin is securely attached and an alternate safety chain is secure to the auger and towing vehicle.

3. Be alert of overhead obstructions and electrical wires. Electrocution can occur with out direct contact. Failure to do so will result in severe injury or death.

4. Never allow persons to stand underneath or ride on the auger when it is being transported.

J\. ,.KEEP AWAY! ·

.a1

0~V~1~r~~ WIHES

. ·; ----

Placement: Moving the Auger with the Towing Vehicle into or out of its Working Position.

Always move an auger with a vehicle, never manually. Test the intake for downward weight before removing from hitch. Lift slowly, no higher then hitch bar. Be sure grain is out of tube and auger is on level surface. Do not place lumber under wheels for increased weight. Before raising, check for power lines. When auger is in place, anchor intake end and/or discharge end and chock wheels. When in transport or placement PTO shaft to be disconnected.

OVERHEAD WIRES KEEPAWAY!

7--------------------------------------------------------------' HD7BD.07.00

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~ ~--------------------------------------SAKUNDIAK--------------------------------------~ ~

AUGER DRIVES AND LOCK OUT It is essential to inspect your drive before

adding power and know how to shut down in an emergency.

A~ GASOLINE DRIVES Power Source

1. Never attempt to adjust or service engine while it is in operation.

2. Shut down and allow engine to cool before filling with fuel.

3. Keep all guards and shields in place.

Lock Out

1. For engines with rope or crank start - remove spark plug wire or spark plug.

2. For engines with electric start - remove ignition key, spark plug wire or spark plug.

Whenever servicing or adjusting your equipment, make sure you stop your engine and lock out your power source!

B.PTO PTO- Shaft

1. Never use a PTO shaft without a rotating shield in good working order. Also see that the power drive system safety shields are in place at the auger gear box and the power source.

2. Be certain that the PTO shaft is securely attached to the gear box and the power source.

3. Before starting power source, be certain power to PTO is off.

4. Stay out of the hazard area of an operating PTO.

Lock Out

1. Remove ignition key or coil wire from power source. If this is impossible, remove the PTO shaft from the work area.

HD7BD.08.00 8

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cc=:;::::::;., ~--------------------------------------SAKUNDIAK--------------------------------------~ '<:S27

AUGER DRIVES AND LOCK OUT C. ELECTRIC

Power Source

1. Electric motors and controls shall be installed by a qualified electrician and must meet the standards set by the National Standards Electrical Code.

2. A magnetic starter should be used to protect your motor.

3. You must have a manual reset button.

4. You must disconnect power before resetting your motor.

5. Reset and motor controls must be located so the operator has full view of the entire operation.

6. Keep all guards and shields in place.

Lock Out

A main power disconnect switch capable of being locked only in the Off position shall be provided. This shall be locked whenever work is being done on the auger.

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~ _,------------------- SAKUNDIAK ------------------........

~

SECTION .02- OPERATIONS

START-UP AND BREAK-IN Sakundiak Equipment Ltd. recommends that

before you start augering grain with your new auger that you should do the following:

1. Run the grain auger at approximately 1/2 the normal operating speed (270 rpms with PTO) without adding grain to the intake for approximately five minutes.

2. Bring auger up to full operation speed (540 rpms with PTO) and slowly add grain to intake of auger. ·

3. Continue to add grain slowly until approximately 1000 bushels (28 tonnes) has been run through the grain auger. This will "shine up" the flighting and the tube.

4. The operator should be aware if any unusual vibrations or noises, determine source, shut off, LOCK OUT power source and adjust.

OLD AUGER START-UP AND BREAK-IN

Sakundiak Equipment Ltd. recommends that before augering grain with your used auger, you should do the following:

1. Before positioning the auger, be sure all guards and shields are in place, securely fastened and fully operational.

2. Check and fill if necessary, all lubricating fluids, and grease all fittings.

CAUTION 1. Observe work area restrictions (see work area

diagram.)

2. Keep all safety guards and shields in place.

3. Make certain everyone is clear before operating or moving the machine.

4. Keep hands, feet, and clothing away from all moving parts.

5. Lock out power sources to adjust, service or clean .

EMERGENCY SHUT-DOWN 1. Should the auger be immediately shut down

under load --- disconnect and lock out the power source. Clear as much grain from the hopper and auger as you can. Never attempt to start the auger full.

2. Starting the auger under load may result in damage to the auger. Such damage is considered abuse of the equipment.

3. Reconnect power source and clear grain gradually.

NORMAL SHUT-DOWN 1. Make sure that the hopper and auger are empty

before stopping the unit.

2. Before the operator leaves the work area, the power source shall be locked out.

CLEAN-UP AND STORAGE When the operation is completed, it is

recommended that you move the auger to the new work area or to a storage area.

1. Clean entire work area.

2. Remove anchors, supports and chocks.

3. Move auger slowly out of working position with towing vehicle--- not by hand. (see transport and placement)

4. When augering out of bin is complete, do not attempt to pull on axle with tractor to remove from bin. This will bend the auger.

5. If not in transport position, lower auger to the full down position immediately upon clearance of any obstruction.

6. Transport to new work area or storage area. We recommend that the auger be stored in the full down position with intake end anchored.

7. Do not attempt to pull grain auger out of snow bank in winter. This will cause damage to the tube assembly.

8. Make certain that there is no snow build up on auger tube or frame, which will bend the auger frame or auger tube

'-------------------------------------------------------------10 HD7BD.1 0.00

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cz=s;;;:. ~-----------------------------------SAKUNDIAK------------------------------------~ ~

AUGER LUBRICATION AND MAINTENANCE DANGER Do not service or lubricate while the auger is running. LOCK OUT the power source.

GEAR BOX

1. 7 inch grain augers, fill with one quart (1 litre) of #90 gear oil.

2. Do not over fill gear box.

3. Change oil once a year or every 20,000 bushels (550 tonnes) or when it gets contaminated with water.

DRIVE SHAFT BEARINGS

1. Grease once a day with good quality grease.

HEAD- END

1. The bearings are pre-lubricated and do not require further lubrication.

2. The sprockets and chain should be oiled with #130 gear oil once every season.

3. Keep chains snug, do not over tighten .

FORK BEARING

1. Grease every 1,000 or 2,000 bushels (28 or 54 tonnes) with a good quality grease.

WHEEL BEARINGS

1. The wheel bearings are packed at the factory.

2. They should be cleaned and repacked once a year.

PTO SHAFT AND ATTACHMENT

1. PTO shaft and attachment should be greased once a day with a good quality grease.

11-------------------------------------------------------------' H07BD.11 .00

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~ ~--------------------------- SAKUNDIAK ---------------------------"" ~

A CAUTION 1. Do not operate this auger before reading and

understanding the operator's manual.

2. Do not operate this auger unless all guards and safety devices are securely in place.

3. Do not adjust, service, lubricate, clean, unclog or move this unit until all power has been shut off.

4. Make certain everyone is clear of the equipment before moving or operating. Never allow children, visitors or untrained personnel in the area.

5. Keep hands, feet and clothing clear of all moving parts while in operation.

6. Support discharge end or anchor intake end to prevent upending.

7. Empty auger and lower to transport position before moving to prevent upending.

8. Lower this unit to transport position when not in use.

9. When raising or lowering auger watch for overhead powerfines and other obstructions.

1 0. Disengage belt tension release on motor base before starting motor.

1 1. Disconnect power on electric motor driven ~nits before resetting motor overload, make certain electric motors are property grounded.

1 2. Always make certain that trained personnel are in attendance while unit is in operation.

A DANGER

Upending Hazard The intake end of the grain auger must always have downward weight.

Always test it before releasing it from the vehicle or holddown.

Lift the intake slowly and keep it no _ higher than the tractor tow bar when attaching or releasing it.

Immediately lower the auger to transport position before moving.

Failure to do so will cause upending, which will result in serious injury or death.

1655

A DANGER

ROTATING FLIGHTING Keep away from intake end. Failure to do so will result in serious injury or death.

Do not use this auger without intake guard in place.

1657

1653

To Prevent Serious Injury or Death • Avoid unsafe operation or

maintenance.

· Do not operate or work on this machine without reading and understanding the operator's manual.

· If manual is lost, contact your nearest dealer for a new manual.

A DANGER ELECTROCUTION HAZARD

To prevent serious injury or death from electrocution:

• Stay away from overhead powerfines when transporting or raising augers. This machine is not grounded. Electrocution can occur without direct contact.

1656

'-------------------------~~~----------------------12 HD7BD.12.00

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c:c;::::;. ~----------------------------- SAKUNDIAK -----------------------------..... ~

MOVING PART HAZARD To prevent serious injury or death from moving parts:

• Close and secure guards and shields before starting.

• Keep hand, feet, hair and clothing away from moving parts.

• Disconnect and lockout power source before adjusting or servicing.

• Do not stand or climb on machine when operating.

, A DANGER

ROTATING DRIVELINE CONTACT CAN CAUSE DEATH

KEEPAWAY! Do not operate without -• All driveline, tractor and equipment shields

in place. • Drivelines securely attached at both ends. • Driveline shields that tum freely on driveline.

SW101

A CAUTION 1. After lowering the auger. always tum the winch handle clockwise

at least two clicks to tighten the brake lock.

2. Maintain control of the handle at all times.

3. Maintain light cable tension when in the towing posrtion.

4. Do not put lubrication of any kind on the brake disc.

5. Check cable before each use. Replace if frayed or damaged.

1659

13------------------------------------------------------------' HD7BD.13.00

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S~K------------------------------------~ ---------------------------~ SECTION .03 -ASSEMBLY

NOTE: Reference to right and left hand used throughout this manual refers to the position standing at the intake end looking toward the head-end.

MAIN FRAME ASSEMBLY 1. Lay frame out as shown in figure (No.01)

2. Fasten Main Frame to axle using 7/16" dia. bolts. (do not tighten)

3. Install Main Frame to axle braces and main frame cross brace at the same time.

4. Install winch base plate and belt idler bracket.

5. Bolt on winch.

6. Fasten battery mount.

7. Assemble cable roller bracket and mount frame.

8. Leave out two bolts on winch plate so Main Frame can be spread apart to fit on tube pins.

1.

2.

A-FRAME ASSEMBLY Lay out frame as shown in figure (No.01)

Install spindles in frame using the last or bottom holes in the A-Frame.

3. Place A-Frame so the stub on the Main Frame axle can be slid into the second hole on the A-Frame. Now do the same on the other side. Both pieces should be installed on the axle and be pointing in the opposite direction. (Fig. No.01)

4. Install A-Frame cross brace on A-Frame.

5. Mount gooseneck to the A-Frame, using the middle holes on the gooseneck and the upper end of A­Frame.

6. Install track roller brackets and track roller as shown in figure (No.02). (Do not tighten)

7. When assembling swing augers, install lift cable roller at the upper end of gooseneck.

8. Mount tires on rims and mount rims on axle spindles.

FIGURE 02

FIGURE 01

~--------------------------------------------~~----------------------------------------14 H07BD.14.00

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~ ~------------------------------------&AKUNDIAK------------------------------------~ ~

TUBE ASSEMBLY TUBE ASSEMBLY INSTALLATION

1. Tube assembly has been pre-assembled at the 1. factory, at this time you should check the tube for damage.

Raise head-end of the auger tube about 5ft. Position the complete frame under the auger tube. Place A-Frame to head-end, and Main Frame to intake end. At this time you should run the

2. After checking for damage, this is a good time to grease drive shaft bearings and oil head-end chains.

cable around the grooved roller on the gooseneck.

Head-end bearings have been prelubricated. 2. Lift A-Frame up to head-end of the track on the bottom of the auger tube. Spread track roller brackets and fit over track, then tighten.

Cable

A-Frame/Gooseneck

FIGURE 03

3. Make sure that the track rollers are well lubricated and rotate freely.

4. Now raise the head-end of the auger tube high enough to allow the Main Frame to fit on the steel pins of the tube assembly. These are the same pins that the truss cable eyebolts are mounted to.

5. Roll frame back to allow the frame to line up to the tube assembly. Then tighten all the bolts on the complete frame and insert all other frame bolts.

6. Lower the auger to the ground and allow the A­Frame to rest against the track stop.

7. Attach cable to the bottom track stop with cable clamp. Cable will already be threaded through the cable roller in the gooseneck (done in previous step). The cable then runs around the Main Frame cable roller and then to the winch. Allow 3 wraps of cable around the winch drum before cable is tight.

8. A regular 7" belt drive auger is complete except for safety guards (engine pulley guard and base plate, gear box pulley guard). Also make sure all other guards and shields are in place and secure for your safety.

Cable Clamp

Track Stop

15-------------------------------------------------------------' HD7BD.15.00

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~ ~------------------------------------SAKUNDIAK------------------------------------~ ~

BELT DRIVE PTO CONVERSION 1. Mount PTO base onto motor mount base. (leave

bolts loose)

2. Bolt quard mounting brackets to PTO base on the side that has bolt holes. The small ends of the bracket bolts onto the PTO base.

3. Bolt the quard base to the large end of the brackets.

4. Take the V-pulley in the PTO kit and mount it on the gear box of the main auger tube. Hub of the V-pulley must face into gear box.

5. Take the old V-pulley from the gear box and mount it on the PTO shaft of the PTO base. Face the hub of the V-pulley into the PTO base.

6. Bolt guard cover onto guard base.

7. Slide splined coupler onto PTO drive shaft and then tighten the screws.

8. Bolt cover guard to V-pulley guard.

P.T.O. Attachment

Guard Cover

Guard Mounting Brackets

Guard Back

Spline Guard

FIGURE 04

'-----------------------------------------------------------16 HD7BD.16.00

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~ ~------------------------------------SAKUNDIAK------------------------------------~ '27

REF NO.

1 2 3 4 5 6 7 8 9

10 11 11 12

HD7

2394 2484 1665 1080

1667 2346

1238 2401 1286

1 2 1 1 2 1 1 6 4 4

HEAD- END ~~

6

HD7 BELT DRIVE DESCRIPTION

Head-end base plate 1 1/8" Locking collar bearing c/w casting 1 1 /8" Bore 16 tooth sprocket 1 1/8" Bore 26 tooth sprocket 1/4" x 7/8" Woodruff key No. 50-43 c/w connecting link Head-end cover 1/4" x 1/2" Self-tapping screws 3/8" x 1 1/2" UNC Bolts 3/8" Whiz Nut

Note: Bearing insert is available in set screw or locking collar. See REF NO. 11 below. Also available is the set screw bearing c/w casting. See REF NO. 12 below.

1 1/8" Set screw bearing insert for REF NO. 12 1 1/8" Locking collar bearing insert for REF NO. 2 1 1/8" Set screw bearing c/w casting (Optional for REF NO. 2)

17--~------------~---------~----------------------------------------------------------' HD780.17.00

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cz:::;:::::;. ~-----------------------------------SAKUNDIAK----------------------------------~ ~

GEAR BOX

HD7 BELT DRIV REF NO. HD7 NO. USED DESCRIPTION

1 1083 1 Vent plug and bushing 2 4 5/16" x 3/4" UNC Bolt 3 1084 1 Cover 4 1085 1 Cover gasket 5 1086 1 Gear box housing 6 1087 1 1 1/4" - 18 Thd. Stakenut 7 1088 2 Tape red roller bearing - cone 8 1089 4 Tapered roller bearing - cup 9 1090 AS REQ'D Shim

10 1091 4 Snap ring 11 1092 1 Cap 12 1206 1 1 1/4" 1.0. Oil seal 13 1093 1 Bevel gear 14 1094 1 1 1/8" - 18 Thd. Stakenut 15 1095 2 1 1/8" 1.0. Oil seal 16 1240 1 Input shaft 17 3 807 Woodruff key 18 1/4" x 1 1/8" Square key 19 2959 Output shaft 20 1 809 Woodruff key 21 1088 2 Tape red roller bearing - cone 22 1208 1 Bevel gear

1242 Gear box complete

~------~------------._--------~--------------------------------------------------18 HD7BD.18.01

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&AKUNDIAK r ~ "" MAIN FRAME HD7 BELT DRIVE

REF NO. HD7 NO. USED II DESCRIPTION

1 2354 2 Main frame- 1000 1 2355 2 Main frame - 1200 1 2356 2 Main frame -1400 1 2357 2 Main frame- 1600 2 - 1 5/8" x 2 1/2" UNC bolt c/w nut and lock washer 3 1381 1 Cable roller bushing 4 - 3 3/8" x 1" Whiz bolt c/w whiz nut 5 2016 1 Winch base plate 6 1671 1 Brake winch - 1550 7 2372 2 Main frame to axle brace - 1000, 1200, 1400 7 2373 2 Main frame to axle brace - 1600 8 - 2 3/8" x 9" UNC bolt c/w nut and lock washer 9 1924 1 Battery top mount bracket

10 2370 1 Axle - 1000, 1200, 1400 10 2371 1 Axle - 1600 11 - 8 7/16" x 4" UNC bolt c/w nut and lock washer 12 - 2 3/4" x 1 1/4" Bolt with grease fitting c/w lock washer and 3/4" flat washer 13 - 6 7 /16" x 3 1/2" UNC bolt c/w nut and lock washer- 1000, 1200 13 - 7 7/16" x 3 1/2" UNC bolt c/w nut and lock washer - 1400, 1600 14 1921 1 Battery mount 15 2017 1 Main frame cross brace 16 - 4 3/8" x 3 1/2" UNC bolt c/w nut and lock washer 17 1017 1 Cable roller 18 1707 1 Cable roller bracket 19 - 2 7/16" x 1" UNC bolt c/w lock washer 20 3117 2 7/16" Plated flat washer 21 1382 1 Belt idler channel bracket- 1400, 1600 22 2440 1 Idler bushing- 1400, 1600 23 2441 1 Idler roller - 1400, 1600 24 1383 1 Belt idler brace - 1400, 1600 25 - 2 3/8" x 3/4" Carriage bolt c/w nut and lock washer - 1400, 1600 26 2868 - Optional belt idler kit

"' 20 HD780.20.00

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~ ~-----------------------------------------SAKUNDIAK __________________________________________ ,

~

A- FRAME

18

5

HD7 BELT DRIVE REF NO. HD7 NO. USED DESCRIPTION

1 1223 2 15"Wheel 2 2365 2 A-frame -1000 2 2366 2 A-frame -1200 2 2367 2 A-frame -1400 2 2368 2 A-frame -1600 3 1004 2 Grease seal 4 1005 2 Tapered roller bearing cone (inner) 5 1006 2 Tapered roller bearing cup (inner) 6 1007 2 Hub 7 1009 2 Tapered roller bearing cone (outer) 8 1008 2 Tapered roller bearing cup (outer) 9 1011 2 Dust cap

10 1363 1 Gooseneck 11 1364 3 Trolley bushing 12 1016 4 Track roller 13 1365 1 Track roller spacer 14 1017 1 Cable roller 15 1366 2 Trolley quide 16 1670 2 1 1/2" x 13" Spindle 17 2553 Complete hub c/w spindle and bearings 18 2 1/8" x 3/4" Cotter pin 19 2 5/32" x 1 1/4" Cotter pin 20 1387 2 3/8" x 2 3/8" Pin 21 1012 8 1/2" x 7/8" Wheel stud 22 5 5/8" x 4" UNC Bolt c/w nut and lock washer 23 1010 2 3/4" Castlated nut 24 1367 2 A-frame cross brace - 1600 25 4 3/8" x 4 1/2" UNC bolt c/w nut and lock washer - 1600 26 1785 1 P.T.O. Bracket U-Bolt 27 2619 1 P.T.O. Bracket Base plate 28 2618 1 P.T.O. Bracket Holder 29 2620 1 P.T.O. Bracket Pin and clip 30 2870 P.T.O. Bracket Kit. Includes items No. 26, 27, 28, and 29

21 HD7BD.21 .00

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~ ~------------------------------------SAKUNDIAK------------------------------------~ ~

MOTOR MOUNT ASSEMBLY

Note:

HD7 BELT DRIVE Fasten bolt through the top hole of the 2 bottom holes.

REF NO. HD7 NO. USED DESCRIPTION

1 1100 1 Motor mount base 2 1101 2 Leveling bar bracket - lower 3 1449 2 Motor mount pivot bracket 4 1105 2 Motor mount bracket 5 1106 2 Pivot bushing 6 1107 1 Leveling bar adjusting screw- lower- L.H. 7 2439 1 Leveling bar- 1000 7 1450 1 Leveling bar - 1200 7 1451 1 Leveling bar- 1400 7 1452 1 Leveling bar- 1600 8 1114 1 Leveling bar adjusting screw- upper- R.H. 9 1115 2 Leveling bar bracket- upper

10 2 1/4" x 1/2" Whiz bolt c/w whiz nut 11 4 3/8" x 1" Carriage bolt c/w nut and lock washer 12 4 3/8" x 1 1/2" UNC bolt c/w nut and lock washer 13 2 3/8" x 2 3/4" UNC bolt c/w nut and lock washer 14 4 7/16" x 1" UNC bolt c/w nut and lock washer 15 2 7/16" x 3" UNC bolt c/w nut and lock washer 16 4 1/2" x 1 1/4" UNC bolt c/w nut and lock washer 17 1113 1 3/4" Jam nut- R.H. 18 1949 1 Engine pulley guard base 19 1929 1 Engine pulley guard 20 2964 1 Extension handle

'-----~--------~------~------------------------------------22 HD7BD.22.00

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Page 25: ASSEMBLY INSTRUCTIONS - Shortline Agshortlineag.com/HD7 Manual.pdf · ~sakundiak assembly instructions operator's manual parts list hd7 belt drive auger model no. h0?-100080 h0?-120080

~ ~-----------------------------------------SAKUNDIAK------------------------------------------~ ~ "'

REF NO.

1 1 1 1 2 2 2 2 3 4 5 6 7 8 9 11 12 13 13 13 14 14 14 15 15 16 17 18 18 18 18 19 20 21 22 23 23 23 23 24 24 24 24 25 26 26 26 26 27 27 27 27 28 29 30 31 32 33 34 34 35 35 35 36

HD7

2376 2377 2378 1930 2379 2380 2381 2382 1121 1280 1284 1282 1219 1220 1242 1045 1044 1180 1180 1180 2383 2384 2385 2386 2387 1132 1335 2442 1423 1424 1425 1340 1339 2443 2444 1071 1072 1133 1432 2388 2388 2388 2388 2389 2390 2391 2392 2393 2339 2339 2339 2339

1906 1904 1931 1060 1060

TUBE ASSEMBLY HD7 BELT DRIVE

NO. USED DESCRIPTION

1 Tube assembly- 1000 1 Tube assembly- 1200 1 Tube assembly- 1400 1 Tube assembly -1600 1 Flight assembly - 1000 1 Flight assembly - 1200 1 Flight assembly- 1400 1 Flight assembly - 1600 - Intake fork- complete, includes Ref No.'s 4, 5, 6, 7, 8, 35, 36, 37 1 Intake fork c/w bushing, includes Ref No.'s 4, 5 - Intake fork bushing 1 Intake guard 1 Auger hitch 1 Hitch pin and clip 1 Gear box 1 Coupler chain 2 Coupler sprocket 3 Pillow block bearing - 1000 4 Pillow block bearing- 1200, 1400 5 Pillow block bearing - 1600 1 Drive shaft - 1000 1 Drive shaft - 1200 1 Drive shaft - top section - 1400, 1600 1 Drive shaft- bottom section- 1400 1 Drive shaft- bottom section- 1600 1 Double groove V-pulley 2 Gear box shaft guard 1 Lift cable - 1000 1 Lift cable - 1200 1 Lift cable- 1400 1 Lift cable - 1600 1 Pulley guard - front 1 Pulley guard - back 1 Pulley bracket - upper 1 Pulley bracket - lower 2 B-195 V-belt- 1000 2 B-225 V-belt- 1200 2 B-270 V-belt- 1400 2 B-310 V-belt- 1600 3 Drive shaft guard- top section- 1000 4 Drive shaft guard - top section- 1200 4 Drive shaft guard- top section- 1400 5 Drive shaft guard- top section- 1600 1 Drive shaft guard- middle section -1400, 1600 1 Drive shaft guard- bottom section- 1000 1 Drive shaft guard- bottom section- 1200 1 Drive shaft guard - bottom section- 1400 1 Drive shaft guard - bottom section - 1600 8 Drive shaft guard nylon bushing- 1000

10 Drive shaft guard nylon bushing -1200 12 Drive shaft guard nylon bushing- 1400 14 Drive shaft guard nylon bushing -1600 3 1/4" x 5/8" UNC Whiz bolt c/w whiz nut 1 1/4" x 1" Woodruff key 4 3/8" x 3/4" UNC Whiz bolt 1 Ball bearing insert- 1400, 1600 1 Ball bearing housing - 1400, 1600 1 Drive shaft bearing guard- 1400, 1600 1 1/4" Cable clamp - 1000, 1200 2 1/4" Cable clamp - 1400, 1600 8 3/8" x 1" Carriage bolt - 1000 10 3/8" x 1" Carriage bolt - 1200, 1400 12 3/8" x 1" Carriage bolt - 1600 18 3/8" Whiz nut- 1000

~----~--------~------~-------------------------------------24 HD780.24.00

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SAKUNDIAK , ~ """"'~

TUBE ASSEMBLY HD7 BELT DRIVE

REF NO. HD7 NO. USED II DESCRIPTION

36 - 20 3/8" Whiz nut - 1200, 1400 36 - 26 3/8" Whiz nut - 1600 37 - 6 3/8" x 1" UNC Whiz bolt 38 - 2 1/4" x 3/4" Woodruff key 39 1445 1 Truss cable - 1600 40 1443 2 Truss riser - 1600 41 3100 1 Truss riser brace - 1600 42 1435 2 Truss tension bracket - 1600 43 - 4 1/2" UNC nut 44 1447 2 1/2" x 6" UNC eyebolt 45 2433 2 5/16" Cable clamp - 1600 46 - 2 1/4" x 5/8" Carriage Bolt 47 - 4 1/4" UNC Whiz nut 48 - 1 1/4" Wing Nut 49 - 2 7/16" x 1" UNC Bolt c/w nut- 1600 50 - 4 3/8" x 3/4" Carriage bolt - 1000, 1200, 1400 50 - 8 3/8" x 3/4" Carriage bolt- 1600 - 1956 - Decal "SAKUNDIAK" - 2349 - Decal "HD7-1000"

- 2350 - Decal "HD7-1200"

- 2351 - Decal "HD7-1400" - 1849 - Decal "HD7-1600"

- 2593 - Auger flight 1-1/4"1.D. (per foot)

- 2592 - Cupped flight 1-1/4" J.D. (per 2 feet) - 1135 - Auger tube 7" O.D. (per foot)

- 2588 - Drive shaft tube 1-1/4" O.D. (per foot)

- 2588 - Flight shaft tube 1-1/4" O.D. (per foot)

- 1075 - Sakundiak red paint - 2589 - Sakundiak grey paint

- 2949 - Sakundiak red spray bomb paint

- 2950 - Sakundiak grey spray bomb paint

~ 25 HD7BD.25.00

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~ ~------------------------------------SAKUNDIAK------------------------------------~ <::::SZ7

2 1

10

REF NO. HD7

1 1140 2 1141 3 1238 4 1142 5 2503

6-7-8 9 1263 10 1264 11 1460 12 1347 13 1348 14 1349 15 1462

16-17 18

19-20 21

P.T.O. ATTACHMENT

Note: 6" Pulley supplied with P.T.O. attachement, is to be assembled on the gear box. 11 1/2" Pulley supplied with auger is assembled on the P.T.O.

HD7 BELT DRIVE NO. USED DESCRIPTION

1 PTO attachment base 2 Bearing and casting complete

Bearing - insert only 1 Drive shaft 1 6" Double groove V-pulley 4 1/2" x 1 3/4" UNC Bolt, nut, lockwasher 1 Drive shaft guard 1 PTO splined stub 1 Mounting bracket - guard 1 PTO guard - back 1 PTO guard - front 1 PTO spline guard 1 Mounting bracket - guard 4 5/16" UNC Nut, lock washer 4 5/16" x 1" Carriage bolt 8 1/4" x 1/2" UNC whiz bolt, nut 2 1/4"x1"Woodruffkey

~----~----------------.--------------------------------------26 HD7BD.26.00

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~ _,------------------- SAKUNDIAK -------------------~

PTOSHAFT

WEASLER 90" REF NO. HD7 NO. USED DESCRIPTION

1 2004 1 Quick disconnect yoke 2 2005 1 Yoke repair kit 3 1996 1 Yoke and male shaft 4 1999 1 Outer PTO shield 5 1274 2 Cross and bearing kit 6 2003 1 Yoke and female tube 7 1998 2 Nylon bearing 8 2002 1 Shield centralizer 9 2001 1 Inner PTO shield '

10 1988 1 Yoke repair kit- shear end 11 2008 2 Snap ring 12 1987 1 Quick disconnect shear yoke 13 2421 1 Safety decal 14 2423 1 Safety decal 15 1 1/4" x 1" Roll pin 16 2429 1 5/16" x 5/8" UNC Gr.2 bolt 17 2430 1 5/16" Nut

2036 Complete PTO shaft (#1140-90)

27~~--------~----~~-------------------------------------' HD7BD.27.00

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~ ~-----------------------------------SAKUNDIAK----------------------------------~ '<::S27

FULTON K1550 BRAKE WINCH

REF NO. HD7 DESCRIPTION

1 1672 1 Cable clamp 2 1673 2 Brake pad 3 1711 Handle 4 1712 Pawl and spring kit 5 1932 Rachet gear 6 1933 Shaft brake disc 7 1934 1 Spacer 8 1935 1 Drum assembly 9 1936 1 Input shaft

10 1937 2 Bushing 11 1947 1 Pinion and disc 12 3 1 /2" lock nut 13 1 1 /2" nylon lock nut 14 1 1/2" x 5-3/4" UNC bolt 15 1 3/8" x 5-3/4" UNC bolt 16 1 3/8" lock nut 17 1 Frame spacer 18 1 Frame 19 1 Keeper

~----~--------~------~----------------------------------28 HD78D.28.00

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Index Part Ref Page Part Ref Page Part Ref Page

3 21 1382 21 20 2380 2 24 2 24 2 24 14 24

18 14 24 18 24 14 24 23 24 15 24 42 25 15 24 40 25 24 24 39 25 25 24

26 24 26 24 26 24 26 24 1 17

11 17 13 27 14 27 16 27 17 27 45 25 7 22

22 20 23 20

28 18 24 4 28 2443 21 24 26 21 2444 22

25 2484 2 32 24 2503 5 31 24 2553 17

20 2588

20 20

2 21 2 21 2 21 2 21 10 20 10 20 7 20

1364 11 21 2373 7 20

1365 13 21 2376 24

1366 15 21 2377 1 24

1367 24 21 2378 1 24 1381 3 20 2379 2 24

29 H0780_2!l_02

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cc:::;::::;, ~-----------------------------------SAKUNDIAK----------------------------------~ ~

Limited Warranty Statement

Sakundiak Equipment Ltd. warrants each new Sakundiak Equipment Ltd. product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed twelve (12) consecutive months, or forty-five (45) days in the case of commercial use, from the date of delivery of the new Sakundiak Equipment Ltd. product to the original purchaser.

Genuine Sakundiak Equipment Ltd. replacement parts and components will be warranted for thirty (30) days from date of purchase, or the remainder of the original equipment warranty period, whichever is longer. Under no circumstances will Sakundiak Equipment Ltd. cover any merchandise or components thereof, which, in the opinion of Sakundiak Equipment Ltd., h~s been subjected to misuse, unauthorized modifications, alteration, an accident or if repairs have been made with parts other than those obtainable through Sakundiak Equipment Ltd.

Sakundiak Equipment Ltd. in no way warrants engines, batteries, tires or other trade accessories since these items are warranted separately by their respective manufacturer. Our obligation under this warranty shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in our judgment, shall show evidence of such defect, provided further that such part shall be returned within thirty (30) days from date of failure to Sakundiak Equipment Ltd., routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

This warranty shall not be interpreted to render Sakundiak Equipment Ltd. liable for injury or damages of any kind or nature to person or property. This warranty does not extend to the loss of crops, loss because of delay in harvesting, or any expense or loss incurred for labor, substitute machinery, rental or for any other reason. Except as set forth above, Sakundiak Equipment Ltd. shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for special or consequential damages.

Sakundiak Equipment Ltd. makes no other warranty, expressed or implied, and, specifically, Sakundiak Equipment Ltd. disclaims any implied warranty or merchantability or fitness for a particular purpose. Some states or provinces do not permit limitations or exclusions of implied warranties or incidental or consequential damages, so the limitations or exclusion in this warranty may not apply.

This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts. Sakundiak Equipment Ltd. reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. No one is authorized to alter, modify or enlarge this warranty nor the exclusion, limitations and reservations.

'---------------------------------------------------------------------------------------30 HD8BD.30.01