w w w . a s i a n c r a n e s . c o m

ASIANC R A N E S & E L E VAT O R SC R A N E S & E L E VAT O R S

AN ISO 9001 COMPANY

30

ASIAN NATIONAL

www.asiancranes.comGROUP OF COMPANIES

ASIANNATIONAL

C O M P A N YP R O F I L E

The company having started up manufacturing in 1980, is today one of the leading Indian designer &

manufacturer of wide range of material handling equipments under the brand names of ASIAN and NATIONAL

& spreads over in more than 2,00,000 sq ft of covered area with state of art manufacturing facilities.

It has successfully delivered a comprehensive range of material handling equipments globally in all

segments i.e. Heavy Steel Plants, Rolling Mills , Mines, Paper Plants, Cement Plants, Power Plants,

Hydroelectric Power Stations, Heavy Engg Industries, Pipe Mills, Automotive Industries, Galvanizing

Industries, Chemical & Pharmaceutical Units, Woolen & Dyeing Mills, Container Handling, Light Engg &

Production Engg Industries, Defence etc.

To serve our customers in the best possible ways, we are constantly developing advanced overhead material

handling equipments. With our total commitment to continual development & improvement of our all

services we hit the ground running. The group has fully equipped R & D Department to manufacture high

quality products with best performance and overall values.

The group has firm belief in innovation & leadership through technology. Investments in continous

development of our products, productions & professional customer service networks allows us to comply

with the requirements of tomorrow's world.

Ever since its inception, the group managements firm belief of top quality products & commitment,

resulting huge lists of highly satisfied customers which is ever growing & we had become a important

partner of Material Handling Equipment Industry easing the workload of our customers.

But even top quality products & commitment cannot replace personal contact to customer making After

Sales Services as the most critical part of the job. The products are designed for long operating life

providing optimum service to user. In addition to this most prompt & efficient After Sales Service Wing has

been working round the clock along with readily availability of spares of equipments as well as

comprehensive maintenance contracts.

Our special easy to maintain design of equipment provide maximum benefit to the end-users i.e. shop floor

CO

MP

AN

Y

PR

OF

IL

E

= Best customer services.

= Product , Safety & Service innovations

Our companies are spread over in more than 2,00,000 sq ft covered area

with state of art manufacturing facilities & further our company's

commitment to quality is further corroborated by the fact that its

Quality Management System have been assessed by BVQI & has been

registered as ISO-9001 certified company on full range of material

handling equipments as well as we are putting a keen eye on every process

resulting top quality products. Our policy is to use latest design

= To ease the workload of our customer through innovation in

reliability & technology.

= Just on time delivery.

= To simplify maintenance along with round the clock services.

With our 24 hours service line we ensure every complaint is heard

immediately. Prompt response is provided by our trained engineers, for

efficient & effective solutions. Our extensive stock of spares helps keep

the turnaround time to a minimum. In addition we are available with

We are committed to provide advance & high quality Lifting solution with

reliability as well as safety to our customers at an optimum cost & further

back them with solid service and support before, during, and after sales.

Our suppliers also shares the same philosophy because of which we are

able to say

Q U A L I T YO U R

V I S I O NO U R

S E R V I C EO U R

P H I L O S O P H YO U R

M I S S I O NO U R

AS per as Indian Standard IS:807 & IS:3177

Capacities up to 300 Ton

Customized special purpose cranes in accordance to customers specification & applications.

These are Class IV, Extra Heavy Duty Cranes, suitably designed for continuous duty operations.

For continuous material handling, which sets the highest performance requirements:

Designed according to customers' unique requirements

Frequent operating cycles

High speeds

Automation and/or special control systems

Difficult operating environment

In-built prevention for load swinging

Simplified maintenance

User friendly

Special design for molten metal handlings

Multiple speeds

True vertical lift

Wide range of accessories

Radio Control systems

Readily spares

Our designs that have been proven time to time again in steel-making facilities around the globe enable us to provide solutions tailored to your exact requirements in a comparatively short period of time. ASIAN-NATIONAL emphasize reliability, easy maintenance, high rate of availability, smooth controls and a wide array of optional features to ensure that we address the specific needs of each customer.

Steel Mill Duty Cranes designed by ASIAN-NATIONAL for a large range of plant capacities and they have become the industry standard. Task-specific equipment such as Molten Metal Handlings, Scrap Handling, Coke Handlings, Billet Handling Etc are

STEEL MILL DUTY CRANES ST

EEL

MILL

ST

EEL

MILL

DU

TY CR

ANES

DU

TY CR

ANES

Steel Melting Shops or Molten Metal Handling Cranes

Casting Bay Cranes

Charging or Magnet Cranes.

Coal / Coke Handling Cranes.

Scrap Handling Grabbing Cranes.

Rolling Mill Process Handling Cranes.

Turbine Handling Cranes in Power Plants.

As far as our presence in steel industry, the ever growing client-list of us corroborates to the fact that we had become a important part of Steel Industries. Steel Mill Duty Cranes designed by ASIAN-NATIONAL for a large range of plant capacities and they have become the industry standard. Task-specific

STEEL MILL STEEL MILL DUT Y CRANES DUT Y CRANES

RAIL MOUNTED GANTRY CRANESGOLIATH CRANES / RAIL MOUNTED GANTRY CRANES &

ASIAN & NATIONAL, is also available with finest range of Goliath / Rail Mounted Gantry Cranes which are extensively used on out-yard handling operations as well in locations where use of overhead cranes is not possible due to some structural reasons.

Its have been further distributed in application segments:

1. Open Air Storage & Warehouses (in cement industries, steel industries, automobile, pipe mills etc).

2. Bulk Container Handlings.

3. Construction & Infrastructure Development.

These cranes are designed according to the latest international standards and requirements. Our cranes are featured with the most effective sway prevention as well as fine positioning. The

specifications are for maximum reliability and safety combined with high operating efficiency, long lifetime and low maintenance costs leading to the lowest total cost of ownership.

As per IS:807 & IS:3177

Capacities up to 100 Ton..

Long Span Range.

High Lifts.

Outreaches also available.

Slewing Trolleys.

Automation & Programmable.

RAIL MOUNTED GOLIATH CRANES

RAIL MOUNTED SEMI GOLIATH CRANES

RAIL MOUNTED GOLIATH CRANES WITH BOTHSIDE EXTENDED OUTREACHES

RAIL MOUNTED GOLIATH CRANES WITH SINGLESIDE OUTREACHE

Container Handling

ASIAN –NATIONAL, offers Processing & Service Duty Cranes for easy Material flow, logistics and drive solutions for light & heavy Engg workshops, the trade sector, processing plants, automobile as well as solutions for companies of all sizes and in all sectors, for trade, industry and workshop requirements.

State-of-the-art material flow systems - improve production processes, cut costs. State-of-the-art material-flow solutions make it possible to optimize production processes, reduce storage and transport costs, cut delivery times and improve workplaces.

As per IS:807 & IS:3177

Capacities up to 300 Ton.

Multiple Trolleys.

Slewing Trolleys.

True Vertical Lifts.

Lowest Headroom.

Under-Slung Models are also available.

Automation & Programmable.

Frequent Operating Cycles.

Smooth Jerk-free Lifting & Placing.

Precise Positioning of Load.

Specially designed as per as customers requirements.

Multiple Speeds.

Radio Controls Systems

Wide range of accessories.

Our this range is extensively covering all sort of industries like

Automobile.

Pipe Mills.

Paper Mills.

Dyeing Plants.

Woolen Mills.

Galvanizing Plants.

Chemical & Metal Industries.

Plastic Industries.

Sugar Mills.

Cement Plants.

Light & Heavy Engg. Industries.

Hydro Electric Power Plants.

Infrastructure & Construction Industries.

Turbine Handling.

Warehouses .

Mines.

PROCESSING & SERV I CE DUT Y CRANESAuto Mobile And Pipe Mills

Turbine Handling for Power Plants

Steel Coil Handling Cranes

Defence

Heavy Engineering Industries

Paper Mills / Woolen Mills

Control Panel

Controls are heavy duty of global standards operated in safe 110V/AC, electrically interlocked, contactors along with limit switches & low voltage transformers with highest operating life, simplified maintenance design fitted in panel which is anti-vibrant,

Hook Block

Standard forged trapezoidal section hooks of IS:3815/8610 carried in steel cross heads on ball thrust bearings along with ball or

Gearboxes

Fabricated of steel plates as well as sand blasted steel casting gear bodies, properly plano-milled & bearing center bored at

Multi-Speed & Automations

Multi-speed handling along-with planetary gear mechanism as well as Special Programmable Logic Controls and Variable Voltage

Gears

Helical Splash Gears accurately machined & precisely Gear Hobbing and Gear Shapers machined from high grade forged steels and then case hardened to withstand impact loads & high resistance to wear, then centrally Grinded & mounted on ball

Wire Ropes

Un-galvanized & galvanized extra flexible wire rope of 6/37 construction made to best plough steel with factor of safety

Double Double Beam EOT CranesEOT Cranes

Bearings

Finest bearings of top global brands are used.

Rope drums

Seamless steel pipes or fabricated steel internally stiffened of corresponded duty revolves on heavy duty self aligning roller

Gear Couplings

EN-Steel heat-treated flexible gear couplings are used in cranes

Welding

All of the welding is done by the most experienced work staff with the latest Mig Welding Machines in order to deliver the

Heat Treatment

All of the running parts of the cranes are duly heated by induction hardened or case hardened process to provide the maximum

Radio Controls

Optional Radio Control Pendent is available for more precise positioning of load along with single/multiple speeds in assembly

T E C H N I C A L D A T A F O R D O U B L E B E A M E . O . T . C R A N E

3.2

-

-

5

-

-

6.3

-

-

8

-

-

10

-

-

12.5

-

-

15’

-

-

20

-

-

25

-

-

-

-

-

-

-

-

-

-

-

3.2

-

-

3.2

-

-

3.2

-

-

5

-

-

5

-

-

8

1.5

1.5

1.6

1.6

1.7

1.7

1.6

1.7

1.7

1.7

1.7

1.8

1.8

1.8

1.9

1.9

1.9

2.0

2.0

2.0

2.2

2.0

2.1

2.3

2.3

2.4

2.6

1.6

1.6

1.7

1.7

1.7

1.7

1.7

1.7

1.7

1.7

1.8

1.9

1.8

1.9

2.0

1,9

1.9

2.1

2.0

2.0

2.3

2.1

2.1

2.3

2.4

2.5

2.7

1.7

1.7

1.8

1.7

1.8

1.9

1.7

1.8

1.9

1.8

1.8

2.0

1.9

2.0

2.2

2.0

2.0

2.3

2.2

2.2

2.6

2.3

2.3

2.4

2.5

2.7

3.0

0.20

0.20

0.20

0.25

0.25

0.25

0.25

0.25

0.25

0.25

0.25

0.25

0.25

0.25

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.6

4.6

4.6

4.6

4.6

4.6

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.2

5.6

5.6

5.6

5.6

5.6

5.6

0.9

0.9

0.9

0.9

0.9

0.9

0.9

0.9

0.9

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.1

1.1.

1.1

1.1

1.1

1.1

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.9

0.9

0.9

0.9

0.9

0.9

0.9

0.9

0.9

0.9

0.9

0.9

1.0

1.1

1.1

1.0

1.0

1.0

-

-

-

-

-

-

-

-

-

0.7

0.7

0.7

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.9

0.9

0.9

0.9

0.9

0.9

1.1

1.5

2.0

1.5

2.2

2.5

2.1

2.3

3.0

2.2

3.5

4.0

3.5

4.0

5.5

4.0

6.5

8.0

6.0

7.0

9.0

7.5

8.5

10.0

8.0

10.5

12.5

14.0

14.5

15.5

14.5

15.5

16.5

15.0

16.0

17.0

15.5

17.0

18.0

18.0

18.5

20.5

19.0

21.0

23.5

22.0

23.5

27.0

23.5

27.5

31.0

28.0

30.5

34.5

17.0

18.5

19.0

17.5

18.5

19.0

19.0

20.0

22.5

19.5

21.5

22.0

21.0

22.0

25.5

23.0

26.0

30,0,

26.0

28.0

32:0

29.0

32.0

36.0

33.5

35.5

40.0

22.5

24.0

25.0

23.0

24.0

26.0

24.0

25.0

26.5

24.5

26.0

27.5

26.0

27.0

31.0

28.5

32.5

36.5

32.5

34.0

39.0

36.5

38.0

43.0

38.5

44.0

47.0

7.5

7.7

8.0

8.0

8.5

9.0

8.5

9.0

9.5

9.0

9.5

10.0

10.5

11.0

11.5

12.0

13.0

14.0

15.0

15.5

17.0

18.0

19.0

20.0

22.0

23.0

24.0

8.0

8.5

9.0

8.5

9.0

9.5

9.5

10.0

11.0

10.0

10.5

11.0

11.5

11.5

12.5

13.0

14.0

16.0

16.0

17.0

18.0

19.0

20.0

21.5

23.0

24.0

25.5

9.0

10.0

10.5

10.0

10.5

11.0

11.0

11.5

12.0

11.5

12.0

12.5

12.5

13.0

13.5

14.5

15.5

16.5

17.5

18.5

20.0

21.0

21.5

23.5

24.0

26.0

27.5

CLASS CAPACITY HEAD ROOM H IN BASIC PARAMETERS IN METRE WHEEL LOAD IN

IN TONNES METRE FOR SPAN FOR 12M HEIGHT OF LIFT TONNES FOR SPAN

II

III

IV

II

III

IV

II

III

IV

II

III

IV

II

III

IV

II

III

IV

II

III

IV

II

III

IV

II

III

IV

MH 15M AH 20M 25M A1/A2 B C P Q R 15M 20M 25M 25M 20M 15M

WEIGHT IN TONNES

CRANES FOR SPAN CRAB

AH — Auxilairy Hoist

B — Wheel Base C

MH — Main Hoist.

A1/A2— End Clearance.

H — Head Room Clearance

SYMBOL CHART FOR DRAWINGS

SPANA1 A2

P

HR

C

H

QR

T E C H N I C A L D A T A F O R D O U B L E B E A M E . O . T . C R A N ECLASS CAPACITY HEAD ROOM H IN BASIC PARAMETERS IN METRE WHEEL LOAD IN

IN TONNES METRE FOR SPAN FOR 12M HEIGHT OF LIFT TONNES FOR SPAN

WEIGHT IN TONNES

CRANES FOR SPAN CRAB

MH 15M AH 20M 25M A1/A2 B C P Q R 15M 20M 25M 25M 20M 15M

32

-

-

40

-

-

50

-

-

63

-

-

80

-

-

100

-

-

8

-

-

10

-

-

10

-

-

15

-

-

20

-

-

25

-

-

2.6

2.6

3.0

3.2

3.2

3.5

3.5

3.5

3.7

3.7

3.9

4.2

4.0

4.0

4.5

4.2

4.2

4.5

2.8

2.8

3.2

3.3

3.3

3.5

3.5

3.5

3.8

3.8

4.0

4.2

4.2

4.2

4.5

4.5

4.5

4.8

3.3

3.3

3.5

3.5

3.5

3.8

3.8

3.8

4.0

3.8

4.2

4.5

4.2

4.5

4.7

4.8

4.8

5.0

0.35

0.35

0.35

0.40

0.40

0.40

0.40

0.40

0.40

0.50

0.50

0.50

0.65

0.65

0.65

0.80

0.80

0.80

5.0

5.0

5.0

5.0

5.0

5.0

5.5

5.5

5.5

6.5

6.5

6.5

7.6

7.6

7.6

8.2

8.2

8.2

6.0

6.0

6.0

6.0

6.0

6.0

7.0

7.0

7.0

8.0

8.0

8.0

10.2

10.2

10.2

11.0

11.0

11.0

1.2

1.2

1.2

1.3

1.3

1.3

1.4

1.4

1.4

1.6

1.6

1.6

1.9

1.9

1.9

1.9

1.9

1.9

1.1

1.1

1.1

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.4

1.4

1.4

1.6

1.6 .

1.6.

9.5

11.5

14.0

11.5

13.5

16.0

14.0

16.0

19.0

16.0

17.0

20.0

32.0

35.0

40.0

34.0

37.0

43.0

30.0

33.5

37.5

33.5

36.5

40.5

40.0

46.0

55.0

47.0

52.0

60.0

70.0

77.0

88.0

82.0

91.0

105.0

36.0

39.0

44.0

40.0

43.0

47.0

48.0

54.0

65.0

53.0

59.0

68.0

80.0

89.0

102.0

93.0

102.0

118.0

43.0

46.5

51.0

48.5

53.0

56.0

58.0

65.0

78.0

62.0

70.0

82.0

97.0

107.0

123.0

107.0

118.0

140.0

3.0

13.5

14.5

15.5

16.0

17.0

18.0

19.0

20.0

22.0

23.0

24.0

30.0

31.0

33.0

36.0

37.0

40.0

13.5

14.5

15.0

16.5

17.0

18.0

19.0

20.0

21.5

22.5

24.0

25.0

31.5

32.5

35.0

37.5

39.0

41.5

14.5

15.0

16.0

17.5

18.5

19.0

20.5

21.5

23.5

24.0

25.5

27.0

33.5

35.0

37.0

39.0

41.0

44.0

1.1

1.1

1.1

1.1

1.1

1.1

1.1

1.1

1.1

1.2

1.2

1.2

1.3

1.3

1.3

1.4

1.4

1.4

II

III

IV

II

III

IV

II

III

IV

II

III

IV

II

III

IV

II

III

IV

These are normal maintenance which are no in constant use. Cranes for periodical

maintenance of plant and machinery come under this category. These type of

cranes are required for maximum 1000 working hour per annum their speeds are

Class-I Light Duty (M2)

Class-IV Extra Heavy Duty (M8)

CRANE SELECTION GUIDE

Class-II Medium Duty (M5)

This Class Perhaps covers the largest number of cranes used by the industry. In

workshops, Foundries, Processing Plants, ware-houses and in fact every area where

a fair degree of activity exists. These cranes are designed for maximum 2000

Class-III Heavy Duty (M7)

For Workshops and Production Shops, Where the cranes, in addition to normal

handling work, also become a part of production process by helping production

particularly in those workshops which run 2/3 shifts per day. The total

This class includes very special cranes of highest importance in steel

industries, Cement Industry, Storage Houses and in some other selected

As per Indian Standards Specification 807 and 3177 cranes have been basically divided into following four classes.

SPANA1 A2

P

HR

C

H

QR

PILLAR &&WALL MOUNTED JIB CRANESWALL MOUNTED JIB CRANESOur product range, Pillar & Wall Mounted Jib Cranes is directly available at workplace where a worker can lift, quickly transport & precisely deposit all kinds of work pieces. Usually these cranes are used where other material handling equipments can't be used for structural reasons. These are completely free standing workplace cranes & can be used for outdoor storage yards & loading ramps.

· As per IS:807 & IS:3177

· Available with high lifting capacities.

· Available up to 5mtrs of swing arm.

· Up to 360 degrees of swings.

Single Single Beam EOT CranesEOT Cranes

The Single Beam / Girder cranes offer the advantage of low dead weight as well as economical solution for just simple handlings. These cranes are designed to be operated by floor pushbuttons pendants controls. The hoist travels on the bottom flange of beam.

Single beam EOT cranes are designed for just for shifting, loading or unloading purposes.

· As per IS:807 & IS:3177

· Capacities up to 20 Ton.

· Under-Slung Models are also available.

· Automation & Programmable.

· Frequent Operating Cycles.

· Smooth Jerk-free Lifting & Placing.

T E C H N I C A L D A T A F O R S I N G L E B E A M E . O . T . C R A N E

Span

50001000030000

5000100001500020000

5000100001500020000

100001500020000

100001500020000

250030004000

100001500020000

WheelBase

200025003000

2000250030004000

2000250030004000

250030004000

250030004000

250030004000

250030004000

Head RoomClearance HRC

700800850

800900

10001200

800900

10001250

95012001300

100012501400

110013501500

120015001600

End ClearanceELS/ERS

220220220

250250250250

250250250250

250250250

250250250

250250250

250250250

Hook ApproachHALS

750750750

750750750750

850850850850

950950.950

100010001000

110011001100

110011001100

Wheel Loadof Cranes

0.851.051.30

1.501.601.902.35

2.052.202.653.25

3.454.104.50

5.005.506.00

6.607.107.70

9.5010.1010.80

Total Wt.of Cranes

1.452.153.20

1.702.203.405.00

2.152.704.306.75

3.306.107.60

5.506.508.50

5.507.609.80

6.809.70

12.50

1

2

3

5

7.5

10

15

Capacity

ELS ERS

HARSHALS

SPAN

HR

C

Single B e a m

EOT Cranes

MACHINE SHOPMACHINE SHOP&INVENTORY

With our experience of more than 28 years in safest handling we have developed

one of the finest manufacturing facilities which validate our commitment to

Quality.

Today our companies are spreaded over in more than 2,00,000 sq ft covered area

with state of art manufacturing facilities, designing facilities, R & D facilities.

And further our company's commitment to quality is corroborated by the fact

that its Quality Management System have been assessed by BVQI & has been

registered as ISO-9001 certified company on full range of material handling

We consider the After Sales Services as the most critical part of the job. The

products are designed for long operating life providing optimum service to user.

In addition to this most prompt & efficient After Sales Service Wing has been

working round the clock along with readily availability of spares of equipments

as well as comprehensive maintenance contracts.

Our special easy to maintain design of equipment provide maximum benefit to the

end-users i.e. shop floor people, operators & maintenance crew for easy going of

process. Our group has firm believe in designing a highly qualitative product

engineered to lowest maintenance cost & least downtime.

With our 24 hours service line we ensure every complaint is heard immediately.

Testing Facilities To ensure that the best quality products should

be delivered to the clients each component and

each process is minutely observed. So that most

reliable and qualitative products with the best life

cycle should be delivered.

Along with our 28 years of experience, we are the best in quality, reliability, services and after sales.

We validate our experience and designs with the help of the latest software in our R & D and Design

sections like Solid Works, Office Premium.

Design & Design Validation

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