ashwall™ - apps2.staffordshire.gov.uk

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1 AshWallDesign Specification Christchurch Infants School BurtononTrent 2012.090.R.001 Revision D

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Page 1: AshWall™ - apps2.staffordshire.gov.uk

 

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AshWall™Design Specification

Christchurch Infants School Burton‐on‐Trent2012.090.R.001 

Revision D 

Page 2: AshWall™ - apps2.staffordshire.gov.uk

 

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Welcome to Ash & Lacy AshWall™ Steel Framing 

Ash & Lacy Building Systems are one of the UK’s  leading manufacturers of total through the wall 

building  systems. With our  long  experience  of  designing  and  supplying  rainscreen  systems, we 

offer Ash & Lacy AshWall™ steel frame that complements our range of rainscreen products or can 

be used with other internal and external building systems. 

EXECUTIVE SUMMARY 

This report has been compiled to give estimating advice for the AshWall lightweight steel framing system. It 

has been prepared solely  for the purposes of estimating and co‐ordination and may not be used  for any 

other purpose.  

REVISION HISTORY 

Below is recorded the revision history of this document; 

Revision  By  Date Description

A  DNY  08.10.12  First Issue 

B  DNY  01.02.13  Detailed Issue 

C  DNY  12.02.13  Detailed Issue 

D  DNY  22.08.13  Detailed Issue 

       

 

CONTENTS 

EXECUTIVE SUMMARY ................................................................................................................................................................................................... 2 REVISION HISTORY......................................................................................................................................................................................................... 2 CONTENTS ......................................................................................................................................................................................................................... 2 OVERVIEW ......................................................................................................................................................................................................................... 3 LOADINGS ......................................................................................................................................................................................................................... 3 PRIMARY STRUCTURE .................................................................................................................................................................................................... 3 DIFFERENTIAL MOVEMENT .......................................................................................................................................................................................... 3 DESIGN SPECIFICATION ............................................................................................................................................................................................... 3 SPECIFICATION DRAWING(S) ..................................................................................................................................................................................... 4 STRUCTURAL CALCULATIONS ................................................................................................................................................................................... 5 SECTION RANGE & STRUCTURAL PROPERTIES ................................................................................................................................................... 6 ANCILLARY PRODUCTS................................................................................................................................................................................................. 7 FIXINGS BY ASHFIX™ ..................................................................................................................................................................................................... 8 FURTHER INFORMATION ............................................................................................................................................................................................. 9  

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OVERVIEW 

This  report  has  been  created  to  offer  technical  and  estimating  guidance  for  the  AshWall™ 

lightweight  steel  framing  system  only.  Limited  information was  available  to  Ash &  Lacy  Building 

Systems  at  the  time  of writing  and  as  such,  all  designs  and  specifications  are  subject  to  review 

without notice or reference. Any commitments made by any third party are undertaken entirely at 

their own risk. 

LOADINGS 

The following loading criteria have been used in our calculations; 

Worst case Wind Load    ‐1.237  kN/m²  

Zone B wind load    +0.949  kN/m² 

Dead Load      0.550  kN/m² 

Deflection Ratio     span/360 

The  use  of  correct  and  agreed  loadings  is  critical  to  the  performance  and  specification  of  the 

AshWall™  system.  The  reader  is  advised  that  the  structural  calculations  provided  in  this  report 

should be passed onto the project structural engineer for review and confirmation 

PRIMARY STRUCTURE 

From the information received, it has been identified that the primary structure consists of a cast in 

situ  concrete  frame.  The AshWall™  is now  in  an  infill  condition where  the head  and base  tracks 

require a minimum 2/3rds bearing onto the concrete slab. 

DIFFERENTIAL MOVEMENT 

At  the  time of writing, no  information has been provided  to determine  the differential movement 

under  live  loading  between  floors.  The AshWall™  system  can  accommodate  a maximum  vertical 

deflection of 25mm. For frames that are required to accommodate a greater amount of deflection, 

alternative  solutions are available – please  contact  the AshWall™ Technical Department  for more 

information. 

DESIGN SPECIFICATION 

This  specification  is  given  as  a  structural  minimum  and  may  not  be  deviated  from  under  any 

circumstance.  All  components  (to  include  fixings  and  ancillaries)  must  fully  comply  with  the 

manufacturer’s specification and guidance on best practice. 

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SPECIFICATION DRAWING(S) 

Overleaf are given the drawings highlighting the AshWall™ design specification; 

 

 

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STRUCTURAL CALCULATIONS 

Overleaf are given the structural calculations for the AshWall™; 

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Webb Yates (Midlands) Ltd Studio 8, 50-54 St Pauls Square

Birmingham. B3 1QS 0121 233 2600

[email protected] www.webbyates.co.uk

 

Calculations

Christchurch Infants School, Burton-on-Trent Revision: P04

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CONTENTS

LOADS ............................................................................................................................................................... 3 

SITE LOCATION ............................................................................................................................................... 3 

WIND LOADING ................................................................................................................................................ 4 

STUD DESIGN .................................................................................................................................................. 5 

WINDOW DESIGN ............................................................................................................................................ 7 

SPLICE PLATE DESIGN ................................................................................................................................. 28 

RAIL & CLEATS DESIGN ............................................................................................................................... 29 

REVISION HISTORY

Revisions indicated with line in margin.

Revision status: P = Preliminary, Inf = Information, T = Tender, C = Construction

Revision Date By Description

P01 08.10.12 WYM Preliminary issue

P02 01.02.13 WYM Detail issue

P03 12.02.13 WYM Detail Issue

P04 22.08.13 WYM Detail Issue

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LOADS

Loads are applied as follows

Dead: An allowance of 0.55 kN/m2 is applied to the studs for the self-weight of cladding

Wind: Taken -1.237 kN/m2 worst case for Zone A & +0.949kN/m2 for Zone B

SITE LOCATION

Site is located as below;

OS X (Eastings) 424060 OS Y (Northings) 322471 Nearest Post Code DE14 3LG Lat (WGS84) N52:47:57 (52.799267) Long (WGS84) W1:38:41 (-1.644590) LR SK240224 mX -183074 mY 6911895

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WIND LOADING

Wind Direction 0O 30 O 60 O 90 O 120 O 150 O 180 O 210 O 240 O 270 O 300 O 330 O

Topographic Increment – Sh 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

Fetch Factor – Sc 0.902 1.036 1.036 1.036 0.902 0.902 1.036 0.902 0.902 1.036 1.036 1.036

Fetch Adjustment Factor – Tc 0.754 1.000 1.000 1.000 0.767 0.754 1.000 0.767 0.754 1.000 1.000 1.000

Turbulance Factor – St 0.189 0.174 0.174 0.174 0.189 0.189 0.174 0.189 0.189 0.174 0.174 0.174

Turbulance Adjustment Factor – Tt 1.604 1.000 1.000 1.000 1.604 1.604 1.000 1.604 1.604 1.000 1.000 1.000

Effective Wind Speed – Ve(m/s) 24.225 27.050 27.050 27.421 23.070 24.846 31.497 29.391 31.057 36.685 33.720 30.385

Direction Factor – Sd 0.780 0.730 0.730 0.740 0.730 0.800 0.850 0.930 1.000 0.990 0.910 0.820

Distance to Sea (km) 200.00 186.00 133.94 200.00 200.00 200.00 200.00 200.00 200.00 171.71 137.47 200.00

Distance in Town (km) 2.50 0.00 0.00 0.00 1.50 2.50 0.00 1.50 2.50 0.00 0.00 0.00

Altitude Factor – Sa 1.045 1.045 1.045 1.045 1.045 1.045 1.045 1.045 1.045 1.045 1.045 1.045

Obstruction Height – Ho (m) 12.50 2.50 2.50 2.50 12.50 12.50 2.50 12.50 12.50 2.50 2.50 2.50

Obstruction Spacing – Xo (m) 20.00 4.00 4.00 4.00 20.00 20.00 4.00 20.00 20.00 4.00 4.00 4.00

Displacement Height – Hd (m) 10.000 2.000 2.000 2.000 10.000 10.000 2.000 10.000 10.000 2.000 2.000 2.000

Effective Height – He (m) 5.600 12.000 12.000 12.000 5.600 5.600 12.000 5.600 5.600 12.000 12.000 12.000

Gust Peak Factor – gt 3.440 3.440 3.440 3.440 3.440 3.440 3.440 3.440 3.440 3.440 3.440 3.440

Site Wind Speed – Vs (m/s) 17.443 16.325 16.325 16.549 16.325 17.890 19.009 20.798 22.363 22.139 20.350 18.338

Terrain and Building factor – Sb 1.389 1.657 1.657 1.657 1.413 1.389 1.657 1.413 1.389 1.657 1.657 1.657

Dynamic Pressure – q (kN/m2) 0.360 0.449 0.449 0.461 0.326 0.378 0.608 0.530 0.591 0.825 0.697 0.566

Size Effect Factor – Ca 0.803 0.836 0.836 0.836 0.803 0.803 0.836 0.803 0.803 0.836 0.836 0.836

Therefore worst case dynamic pressure =0.825 kN/m2

Worst case pressure coefficients:

Zone A = -1.3 – (+0.2) = -1.5

Windward face = +0.85 – (-0.3) = +1.15

  

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STUD DESIGN  The following stud design is based on Zone A Wind Loadings;

Christchurch Primary School, 2012.09, WYM, General Stud

Stud Ref: 3300 Vertical Bay Height - System Supplier (Ash & Lacy)

Designed in line with BS 6399 Part 1, 2, 3 & BS 5950 Part 5

Panel Dimensions; General stud centres [ctrs] = 600 mm Wind load [WL] = 1.237 kN/m2 Dead cladding load [DL_clad] = 0.55 kN/m2 Additional line load at head [DL_udl] = 0 kN/m Factor of safety [FOS] = (1.4DL+1.4WL) Span/Defl ratio [δ] = 360 Design Strength - Steel Grade (N/mm2) 390 N/mm2 Stud Design Stud properties; Stud span [L_stud] = 3300mm Leff major [Lex] = 2805mm Leff minor[Ley] = 2805mm Forces applied; Mmax = 1.41 kNm Comp = 1.52 kN Shear = 1.71 kN Stud design: AC.150.50.12 Stud Strength check; Short strut capacity [Pcs] = 72.6 kN OK (2%) Buckling resistance [Pc] = 18.5 kN OK (8%) Bending capacity [Mc] = 4.5 kNm OK (31%) Buckling resistance [Mb] = 1.7 kNm OK (83%) Overall buckling check [Fc/Pc + Mmax/Mb + My/Mcy(1-(Fc/Pey))] = OK (91%) Deflection check; Deflection limit = 9.2 mm Actual deflection = 5.3 OK (58%) Stud fixing requirements; Head fixing arrangement: Head fixing: (Vc) 1.84 kN - OK (93%) Base fixing arrangement: Base fixing: (Vc ) 1.84 kN - OK (93%)

Summary:

Studs: AC.150.50.12 - PASS at 600 Typical Centres

Head Track: AU.154.70.20

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Base Track: AU.154.50.12

Stud head fixings:1No 4H45 Tapcon Anchor

Stud base fixings:1No 4H45 Tapcon Anchor

Design by WYM

Checked by:

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WINDOW DESIGN  The following window design is based on Zone A Wind Loadings;

Christchurch Primary School, 2012.09, WYM, Window W1

Opening Ref: 2100(w) & 1500(h) in a 3300 vertical bay span - System Supplier (Ash & Lacy)

Designed in line with BS 6399 Part 1, 2, 3 & BS 5950 Part 5

Panel Dimensions; General stud centres [ctrs] = 600 mm Wind load [WL] = 1.237 kN/m2 Dead cladding load [DL_clad] = 0.55 kN/m2 Additional line load at head [DL_udl] = 0 kN/m Factor of safety [FOS] = (1.4DL+1.4WL) Span/Defl ratio [δ] = 360 Dimension A (Bay Height) = 3300 mm Dimension B (Distance to adjacent stud) = 600 mm Dimension C ( Opening Width) = 2100 mm Dimension D (Opening Height) = 1500 mm Dimension E ( Above Opening Height) = 275 mm Dimension F ( Cill Height) = 1525 mm Design Strength - Steel Grade (N/mm2) 390 N/mm2 Jamb Stud Design Jamb span [L_jamb = A] = 3300 mm Leff major [Lex] = 2805 mm Leff minor[Ley] = 1525 mm Aperture width [W_wid = C] = 2100 mm Jamb stud centres [jcrs = (B+C)/2] = 1350 mm Ultimate Forces applied; Mmax_jamb = 3.18 kNm Comp_jamb = 0.98 kN Shear_jamb head track = 3.72 kN Shear_jamb base track = 2.82 kN Jamb section/s: AC.150.50.12 & AU.154.50.12 Jamb capacity; Short strut capacity [Pcs] = 111.7 kN OK (1%) Buckling resistance [Pc] = 33.4 kN OK (3%) Bending capacity [Mc] = 7.7 kNm OK (41%) Buckling resistance [Mb] = 7.5 kNm OK (43%) Overall buckling check [Fc/Pc + Mmax/Mb + My/Mcy(1-(Fc/Pey))] = OK (47%) Deflection check; Deflection limit = 9.2 mm Actual deflection = 6.1 mm OK (66%) Jamb fixing requirements;

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Head fixing arrangement: Concrete [Single Stud]

Head fixing arrangement: 4No 4H45 Tapcon Anchors 4.5 kN - OK (83%)

Base fixing arrangement: Concrete [Single Stud]

Base fixing arrangement: 2No 4H45 Tapcon Anchors 3.68 kN - OK (77%)

Cill Design Cill span [L_cill = C] = 2100 mm Leff major [Lex] = 2100 mm Leff minor[Ley] = 600 mm Cill load width [crs_cill = (D + F)/2] = 1512.5 mm Ultimate Forces applied; Mmax_cill = 1.44 kNm Vmax_cill = 2.75 kN Cill section: AU.154.50.12 Cill capacity; Bending Capacity [Mc] = 3.2 kNm OK (45%) Buckling Resistance [Mb] = 3.2 kNm OK (45%) Deflection check; Deflection limit = 5.8 mm Actual deflection = 2.3 mm - OK (39%) Cill fixing requirements; Cill fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (36%) Lintel Design Lintel span [L_lintel = C] = 2100 mm Leff minor[Ley] = 600 mm Lintel horizontal load width [crs_H = (D + E)/2] = 888 mm Leff major [Lex] = 2100 mm Lintel vertical loads width [crs_V = E] = 275 mm Forces applied; Mmax_lintel_x = 0.85 kNm Vmax_lintel_x = 1.61 kN Mmax_lintel_y = 0.12 kNm Vmax_lintel_y = 0.22 kN Lintel section: AU.154.50.12

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Lintel capacity; Bending Capacity [Mcx] = 3.2 kNm OK (27%) Bending Capacity [Mcy] = 0.6 kNm OK (20%) Buckling Resistance [Mb] = 3.2 kNm OK (27%) Local Capacity check [Mx/Mcx + My/Mcy] = OK (47%) Overall buckling check [Mx/Mb + My/Mcy] = OK (47%) Deflection check; Deflection limit (hoz) = 5.83 mm Actual deflection (hoz) = 1.3 mm OK (22%) Deflection limit (vert) = 5.83 mm Actual deflection (vert) = 2.8 mm OK (48%) Lintel fixing requirements; Resultant shear [SQRT(Vx^2 + Vy^2)] = 1.62 kN Lintel fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (21%)

Opening Summary: 2100(w) & 1500(h) in a 3300 vertical bay span

Jamb Section: AC.150.50.12 & AU.154.50.12 - PASS

Jamb head fixings: (Concrete [Single Stud]) 4No 4H45 Tapcon Anchors

Jamb base fixings: (Concrete [Single Stud]) 2No 4H45 Tapcon Anchors

Cill section: AU.154.50.12 - PASS

Cill fixings: Minimum 2No. CFC26 Teks screws

Lintel section: AU.154.50.12 - PASS

Lintel fixings: Minimum 2No. CFC26 Teks screws

Design by WYM

Checked by:

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Christchurch Primary School, 2012.09, WYM, Window W2

Opening Ref: 3400(w) & 1500(h) in a 3300 vertical bay span - System Supplier (Ash & Lacy)

Designed in line with BS 6399 Part 1, 2, 3 & BS 5950 Part 5

Panel Dimensions; General stud centres [ctrs] = 600 mm Wind load [WL] = 1.237 kN/m2 Dead cladding load [DL_clad] = 0.55 kN/m2 Additional line load at head [DL_udl] = 0 kN/m Factor of safety [FOS] = (1.4DL+1.4WL) Span/Defl ratio [δ] = 360 Dimension A (Bay Height) = 3300 mm Dimension B (Distance to adjacent stud) = 600 mm Dimension C ( Opening Width) = 3400 mm Dimension D (Opening Height) = 1500 mm Dimension E ( Above Opening Height) = 275 mm Dimension F ( Cill Height) = 1525 mm Design Strength - Steel Grade (N/mm2) 390 N/mm2 Jamb Stud Design Jamb span [L_jamb = A] = 3300 mm Leff major [Lex] = 2805 mm Leff minor[Ley] = 1525 mm Aperture width [W_wid = C] = 3400 mm Jamb stud centres [jcrs = (B+C)/2] = 2000 mm Ultimate Forces applied; Mmax_jamb = 4.71 kNm Comp_jamb = 1.12 kN Shear_jamb head track = 5.43 kN Shear_jamb base track = 3.82 kN Jamb section/s: AC.150.50.12 & AU.154.50.12 Jamb capacity; Short strut capacity [Pcs] = 111.7 kN OK (1%) Buckling resistance [Pc] = 33.4 kN OK (3%) Bending capacity [Mc] = 7.7 kNm OK (61%) Buckling resistance [Mb] = 7.5 kNm OK (63%) Overall buckling check [Fc/Pc + Mmax/Mb + My/Mcy(1-(Fc/Pey))] = OK (68%) Deflection check; Deflection limit = 9.2 mm Actual deflection = 9 mm OK (98%) Jamb fixing requirements; Head fixing arrangement: Concrete [Double Stud]

Head fixing arrangement: 4No 4H45 Tapcon Anchors 7.36 kN - OK (74%)

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Base fixing arrangement: Concrete [Single Stud]

Base fixing arrangement: 4No 4H45 Tapcon Anchors 3.92 kN - OK (97%)

Cill Design Cill span [L_cill = C] = 3400 mm Leff major [Lex] = 3400 mm Leff minor[Ley] = 600 mm Cill load width [crs_cill = (D + F)/2] = 1512.5 mm Ultimate Forces applied; Mmax_cill = 3.78 kNm Vmax_cill = 4.45 kN Cill section: AU.154.70.20 Cill capacity; Bending Capacity [Mc] = 7.8 kNm OK (48%) Buckling Resistance [Mb] = 7.8 kNm OK (48%) Deflection check; Deflection limit = 9.4 mm Actual deflection = 7.4 mm - OK (78%) Cill fixing requirements; Cill fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (58%) Lintel Design Lintel span [L_lintel = C] = 3400 mm Leff minor[Ley] = 600 mm Lintel horizontal load width [crs_H = (D + E)/2] = 888 mm Leff major [Lex] = 3400 mm Lintel vertical loads width [crs_V = E] = 275 mm Forces applied; Mmax_lintel_x = 2.22 kNm Vmax_lintel_x = 2.61 kN Mmax_lintel_y = 0.31 kNm Vmax_lintel_y = 0.36 kN Lintel section: AU.154.70.20 Lintel capacity; Bending Capacity [Mcx] = 7.8 kNm OK (28%) Bending Capacity [Mcy] = 2.9 kNm OK (11%)

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Buckling Resistance [Mb] = 7.8 kNm OK (28%) Local Capacity check [Mx/Mcx + My/Mcy] = OK (39%) Overall buckling check [Mx/Mb + My/Mcy] = OK (39%) Deflection check; Deflection limit (hoz) = 9.44 mm Actual deflection (hoz) = 4.4 mm OK (47%) Deflection limit (vert) = 9.44 mm Actual deflection (vert) = 4.6 mm OK (49%) Lintel fixing requirements; Resultant shear [SQRT(Vx^2 + Vy^2)] = 2.63 kN Lintel fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (34%)

Opening Summary: 3400(w) & 1500(h) in a 3300 vertical bay span

Jamb Section: AC.150.50.12 & AU.154.50.12 - PASS

Jamb head fixings: (Concrete [Double Stud]) 4No 4H45 Tapcon Anchors

Jamb base fixings: (Concrete [Single Stud]) 4No 4H45 Tapcon Anchors

Cill section: AU.154.70.20 - PASS

Cill fixings: Minimum 2No. CFC26 Teks screws

Lintel section: AU.154.70.20 - PASS

Lintel fixings: Minimum 2No. CFC26 Teks screws

Design by WYM

Checked by:

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Christchurch Primary School, 2012.09, WYM, Window W3

Opening Ref: 3824(w) & 1500(h) in a 3300 vertical bay span - System Supplier (Ash & Lacy)

Designed in line with BS 6399 Part 1, 2, 3 & BS 5950 Part 5

Panel Dimensions; General stud centres [ctrs] = 600 mm Wind load [WL] = 1.237 kN/m2 Dead cladding load [DL_clad] = 0.55 kN/m2 Additional line load at head [DL_udl] = 0 kN/m Factor of safety [FOS] = (1.4DL+1.4WL) Span/Defl ratio [δ] = 360 Dimension A (Bay Height) = 3300 mm Dimension B (Distance to adjacent stud) = 600 mm Dimension C ( Opening Width) = 3824 mm Dimension D (Opening Height) = 1500 mm Dimension E ( Above Opening Height) = 275 mm Dimension F ( Cill Height) = 1525 mm Design Strength - Steel Grade (N/mm2) 390 N/mm2 Jamb Stud Design Jamb span [L_jamb = A] = 3300 mm Leff major [Lex] = 2805 mm Leff minor[Ley] = 1525 mm Aperture width [W_wid = C] = 3824 mm Jamb stud centres [jcrs = (B+C)/2] = 2212 mm Ultimate Forces applied; Mmax_jamb = 5.2 kNm Comp_jamb = 1.17 kN Shear_jamb head track = 5.98 kN Shear_jamb base track = 4.15 kN Jamb section/s: AC.150.50.12 & AU.154.70.20 Jamb capacity; Short strut capacity [Pcs] = 190.8 kN OK (1%) Buckling resistance [Pc] = 64.4 kN OK (2%) Bending capacity [Mc] = 12.3 kNm OK (42%) Buckling resistance [Mb] = 12.1 kNm OK (43%) Overall buckling check [Fc/Pc + Mmax/Mb + My/Mcy(1-(Fc/Pey))] = OK (46%) Deflection check; Deflection limit = 9.2 mm Actual deflection = 6.4 mm OK (70%) Jamb fixing requirements; Head fixing arrangement: Concrete [Double Stud]

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Head fixing arrangement: 4No 4H45 Tapcon Anchors 7.36 kN - OK (81%)

Base fixing arrangement: Concrete [Double Stud]

Base fixing arrangement: 4No 4H45 Tapcon Anchors 7.36 kN - OK (56%)

Cill Design Cill span [L_cill = C] = 3824 mm Leff major [Lex] = 3824 mm Leff minor[Ley] = 600 mm Cill load width [crs_cill = (D + F)/2] = 1512.5 mm Ultimate Forces applied; Mmax_cill = 4.79 kNm Vmax_cill = 5.01 kN Cill section: 2 x AU.154.50.12 & AC.150.50.12 Cill capacity; Bending Capacity [Mc] = 10.9 kNm OK (44%) Buckling Resistance [Mb] = 10.9 kNm OK (44%) Deflection check; Deflection limit = 10.6 mm Actual deflection = 8.2 mm - OK (77%) Cill fixing requirements; Cill fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (65%) Lintel Design Lintel span [L_lintel = C] = 3824 mm Leff minor[Ley] = 600 mm Lintel horizontal load width [crs_H = (D + E)/2] = 888 mm Leff major [Lex] = 3824 mm Lintel vertical loads width [crs_V = E] = 275 mm Forces applied; Mmax_lintel_x = 2.81 kNm Vmax_lintel_x = 2.94 kN Mmax_lintel_y = 0.39 kNm Vmax_lintel_y = 0.4 kN Lintel section: AU.154.70.20 Lintel capacity;

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Bending Capacity [Mcx] = 7.8 kNm OK (36%) Bending Capacity [Mcy] = 2.9 kNm OK (13%) Buckling Resistance [Mb] = 7.8 kNm OK (36%) Local Capacity check [Mx/Mcx + My/Mcy] = OK (49%) Overall buckling check [Mx/Mb + My/Mcy] = OK (49%) Deflection check; Deflection limit (hoz) = 10.62 mm Actual deflection (hoz) = 7 mm OK (66%) Deflection limit (vert) = 10.62 mm Actual deflection (vert) = 7.4 mm OK (70%) Lintel fixing requirements; Resultant shear [SQRT(Vx^2 + Vy^2)] = 2.97 kN Lintel fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (39%)

Opening Summary: 3824(w) & 1500(h) in a 3300 vertical bay span

Jamb Section: AC.150.50.12 & AU.154.70.20 - PASS

Jamb head fixings: (Concrete [Double Stud]) 4No 4H45 Tapcon Anchors

Jamb base fixings: (Concrete [Double Stud]) 4No 4H45 Tapcon Anchors

Cill section: 2 x AU.154.50.12 & AC.150.50.12 - PASS

Cill fixings: Minimum 2No. CFC26 Teks screws

Lintel section: AU.154.70.20 - PASS

Lintel fixings: Minimum 2No. CFC26 Teks screws

Design by WYM

Checked by:

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Christchurch Primary School, 2012.09, WYM, Window W4

Opening Ref: 4200(w) & 1500(h) in a 3300 vertical bay span - System Supplier (Ash & Lacy)

Designed in line with BS 6399 Part 1, 2, 3 & BS 5950 Part 5

Panel Dimensions; General stud centres [ctrs] = 600 mm Wind load [WL] = 1.237 kN/m2 Dead cladding load [DL_clad] = 0.55 kN/m2 Additional line load at head [DL_udl] = 0 kN/m Factor of safety [FOS] = (1.4DL+1.4WL) Span/Defl ratio [δ] = 360 Dimension A (Bay Height) = 3300 mm Dimension B (Distance to adjacent stud) = 600 mm Dimension C ( Opening Width) = 4200 mm Dimension D (Opening Height) = 1500 mm Dimension E ( Above Opening Height) = 275 mm Dimension F ( Cill Height) = 1525 mm Design Strength - Steel Grade (N/mm2) 390 N/mm2 Jamb Stud Design Jamb span [L_jamb = A] = 3300 mm Leff major [Lex] = 2805 mm Leff minor[Ley] = 1525 mm Aperture width [W_wid = C] = 4200 mm Jamb stud centres [jcrs = (B+C)/2] = 2400 mm Ultimate Forces applied; Mmax_jamb = 5.63 kNm Comp_jamb = 1.21 kN Shear_jamb head track = 6.47 kN Shear_jamb base track = 4.44 kN Jamb section/s: AC.150.50.12 & AU.154.70.20 Jamb capacity; Short strut capacity [Pcs] = 190.8 kN OK (1%) Buckling resistance [Pc] = 64.4 kN OK (2%) Bending capacity [Mc] = 12.3 kNm OK (46%) Buckling resistance [Mb] = 12.1 kNm OK (47%) Overall buckling check [Fc/Pc + Mmax/Mb + My/Mcy(1-(Fc/Pey))] = OK (49%) Deflection check; Deflection limit = 9.2 mm Actual deflection = 7 mm OK (76%) Jamb fixing requirements; Head fixing arrangement: Concrete [Double Stud]

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Head fixing arrangement: 4No 4H45 Tapcon Anchors 7.36 kN - OK (88%)

Base fixing arrangement: Concrete [Double Stud]

Base fixing arrangement: 4No 4H45 Tapcon Anchors 7.36 kN - OK (60%)

Cill Design Cill span [L_cill = C] = 4200 mm Leff major [Lex] = 4200 mm Leff minor[Ley] = 600 mm Cill load width [crs_cill = (D + F)/2] = 1512.5 mm Ultimate Forces applied; Mmax_cill = 5.78 kNm Vmax_cill = 5.5 kN Cill section: 2 x AU.154.70.20 & AC.150.50.12 Cill capacity; Bending Capacity [Mc] = 20.1 kNm OK (29%) Buckling Resistance [Mb] = 20.1 kNm OK (29%) Deflection check; Deflection limit = 11.7 mm Actual deflection = 6.9 mm - OK (59%) Cill fixing requirements; Cill fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (72%) Lintel Design Lintel span [L_lintel = C] = 4200 mm Leff minor[Ley] = 600 mm Lintel horizontal load width [crs_H = (D + E)/2] = 888 mm Leff major [Lex] = 4200 mm Lintel vertical loads width [crs_V = E] = 275 mm Forces applied; Mmax_lintel_x = 3.39 kNm Vmax_lintel_x = 3.23 kN Mmax_lintel_y = 0.47 kNm Vmax_lintel_y = 0.44 kN Lintel section: AU.154.70.20 Lintel capacity;

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Bending Capacity [Mcx] = 7.8 kNm OK (43%) Bending Capacity [Mcy] = 2.9 kNm OK (16%) Buckling Resistance [Mb] = 7.8 kNm OK (43%) Local Capacity check [Mx/Mcx + My/Mcy] = OK (59%) Overall buckling check [Mx/Mb + My/Mcy] = OK (59%) Deflection check; Deflection limit (hoz) = 11.67 mm Actual deflection (hoz) = 10.2 mm OK (87%) Deflection limit (vert) = 11.67 mm Actual deflection (vert) = 10.8 mm OK (93%) Lintel fixing requirements; Resultant shear [SQRT(Vx^2 + Vy^2)] = 3.26 kN Lintel fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (42%)

Opening Summary: 4200(w) & 1500(h) in a 3300 vertical bay span

Jamb Section: AC.150.50.12 & AU.154.70.20 - PASS

Jamb head fixings: (Concrete [Double Stud]) 4No 4H45 Tapcon Anchors

Jamb base fixings: (Concrete [Double Stud]) 4No 4H45 Tapcon Anchors

Cill section: 2 x AU.154.70.20 & AC.150.50.12 - PASS

Cill fixings: Minimum 2No. CFC26 Teks screws

Lintel section: AU.154.70.20 - PASS

Lintel fixings: Minimum 2No. CFC26 Teks screws

Design by WYM

Checked by:

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Christchurch Primary School, 2012.09, WYM, Window W5

Opening Ref: 1585(w) & 2550(h) in a 3300 vertical bay span - System Supplier (Ash & Lacy)

Designed in line with BS 6399 Part 1, 2, 3 & BS 5950 Part 5

Panel Dimensions; General stud centres [ctrs] = 600 mm Wind load [WL] = 1.237 kN/m2 Dead cladding load [DL_clad] = 0.55 kN/m2 Additional line load at head [DL_udl] = 0 kN/m Factor of safety [FOS] = (1.4DL+1.4WL) Span/Defl ratio [δ] = 360 Dimension A (Bay Height) = 3300 mm Dimension B (Distance to adjacent stud) = 600 mm Dimension C ( Opening Width) = 1585 mm Dimension D (Opening Height) = 2550 mm Dimension E ( Above Opening Height) = 275 mm Dimension F ( Cill Height) = 475 mm Design Strength - Steel Grade (N/mm2) 390 N/mm2 Jamb Stud Design Jamb span [L_jamb = A] = 3300 mm Leff major [Lex] = 2805 mm Leff minor[Ley] = 2550 mm Aperture width [W_wid = C] = 1585 mm Jamb stud centres [jcrs = (B+C)/2] = 1093 mm Ultimate Forces applied; Mmax_jamb = 2.21 kNm Comp_jamb = 0.93 kN Shear_jamb head track = 3.01 kN Shear_jamb base track = 2.92 kN Jamb section/s: AC.150.50.12 & AU.154.50.12 Jamb capacity; Short strut capacity [Pcs] = 111.7 kN OK (1%) Buckling resistance [Pc] = 31.1 kN OK (3%) Bending capacity [Mc] = 7.7 kNm OK (29%) Buckling resistance [Mb] = 5.2 kNm OK (43%) Overall buckling check [Fc/Pc + Mmax/Mb + My/Mcy(1-(Fc/Pey))] = OK (46%) Deflection check; Deflection limit = 9.2 mm Actual deflection = 4.2 mm OK (46%) Jamb fixing requirements; Head fixing arrangement: Concrete [Single Stud]

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Head fixing arrangement: 2No 4H45 Tapcon Anchors 3.68 kN - OK (82%)

Base fixing arrangement: Concrete [Single Stud]

Base fixing arrangement: 2No 4H45 Tapcon Anchors 3.68 kN - OK (79%)

Cill Design Cill span [L_cill = C] = 1585 mm Leff major [Lex] = 1585 mm Leff minor[Ley] = 600 mm Cill load width [crs_cill = (D + F)/2] = 1512.5 mm Ultimate Forces applied; Mmax_cill = 0.82 kNm Vmax_cill = 2.08 kN Cill section: AU.154.50.12 Cill capacity; Bending Capacity [Mc] = 3.2 kNm OK (26%) Buckling Resistance [Mb] = 3.2 kNm OK (26%) Deflection check; Deflection limit = 4.4 mm Actual deflection = 0.7 mm - OK (16%) Cill fixing requirements; Cill fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (27%) Lintel Design Lintel span [L_lintel = C] = 1585 mm Leff minor[Ley] = 600 mm Lintel horizontal load width [crs_H = (D + E)/2] = 1413 mm Leff major [Lex] = 1585 mm Lintel vertical loads width [crs_V = E] = 275 mm Forces applied; Mmax_lintel_x = 0.77 kNm Vmax_lintel_x = 1.94 kN Mmax_lintel_y = 0.07 kNm Vmax_lintel_y = 0.17 kN Lintel section: AU.154.50.12 Lintel capacity;

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Bending Capacity [Mcx] = 3.2 kNm OK (24%) Bending Capacity [Mcy] = 0.6 kNm OK (12%) Buckling Resistance [Mb] = 3.2 kNm OK (24%) Local Capacity check [Mx/Mcx + My/Mcy] = OK (36%) Overall buckling check [Mx/Mb + My/Mcy] = OK (36%) Deflection check; Deflection limit (hoz) = 4.4 mm Actual deflection (hoz) = 0.7 mm OK (16%) Deflection limit (vert) = 4.4 mm Actual deflection (vert) = 0.9 mm OK (20%) Lintel fixing requirements; Resultant shear [SQRT(Vx^2 + Vy^2)] = 1.95 kN Lintel fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (25%)

Opening Summary: 1585(w) & 2550(h) in a 3300 vertical bay span

Jamb Section: AC.150.50.12 & AU.154.50.12 - PASS

Jamb head fixings: (Concrete [Single Stud]) 2No 4H45 Tapcon Anchors

Jamb base fixings: (Concrete [Single Stud]) 2No 4H45 Tapcon Anchors

Cill section: AU.154.50.12 - PASS

Cill fixings: Minimum 2No. CFC26 Teks screws

Lintel section: AU.154.50.12 - PASS

Lintel fixings: Minimum 2No. CFC26 Teks screws

Design by WYM

Checked by:

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Christchurch Primary School, 2012.09, WYM, Window W6

Opening Ref: 1587(w) & 3300(h) in a 3300 vertical bay span - System Supplier (Ash & Lacy)

Designed in line with BS 6399 Part 1, 2, 3 & BS 5950 Part 5

Panel Dimensions; General stud centres [ctrs] = 600 mm Wind load [WL] = 1.237 kN/m2 Dead cladding load [DL_clad] = 0.55 kN/m2 Additional line load at head [DL_udl] = 0 kN/m Factor of safety [FOS] = (1.4DL+1.4WL) Span/Defl ratio [δ] = 360 Dimension A (Bay Height) = 3300 mm Dimension B (Distance to adjacent stud) = 600 mm Dimension C ( Opening Width) = 1587 mm Dimension D (Opening Height) = 3300 mm Dimension E ( Above Opening Height) = 0 mm Dimension F ( Cill Height) = 0 mm Design Strength - Steel Grade (N/mm2) 390 N/mm2 Jamb Stud Design Jamb span [L_jamb = A] = 3300 mm Leff major [Lex] = 2805 mm Leff minor[Ley] = 3300 mm Aperture width [W_wid = C] = 1587 mm Jamb stud centres [jcrs = (B+C)/2] = 1094 mm Ultimate Forces applied; Mmax_jamb = 1.95 kNm Comp_jamb = 0.76 kN Shear_jamb head track = 1.99 kN Shear_jamb base track = 1.99 kN Jamb section/s: AC.150.50.12 & AU.154.50.12 Jamb capacity; Short strut capacity [Pcs] = 111.7 kN OK (1%) Buckling resistance [Pc] = 23.9 kN OK (3%) Bending capacity [Mc] = 7.7 kNm OK (25%) Buckling resistance [Mb] = 4.5 kNm OK (44%) Overall buckling check [Fc/Pc + Mmax/Mb + My/Mcy(1-(Fc/Pey))] = OK (47%) Deflection check; Deflection limit = 9.2 mm Actual deflection = 3.7 mm OK (40%) Jamb fixing requirements; Head fixing arrangement: Concrete [Single Stud (Splice)]

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Head fixing arrangement: 2No 4H45 Tapcon Anchors 3.68 kN - OK (54%)

Base fixing arrangement: Concrete[Reinforce stud detail]

Base fixing arrangement: 2No 4H45 Tapcon Anchors 3.68 kN - OK (54%)

Cill Design Cill span [L_cill = C] = N/A Leff major [Lex] = N/A Leff minor[Ley] = N/A Cill load width [crs_cill = (D + F)/2] = N/A Ultimate Forces applied; Mmax_cill = N/A Vmax_cill = N/A No Cill Specified Cill capacity; Bending Capacity [Mc] = N/A Buckling Resistance [Mb] = N/A Deflection check; Deflection limit = N/A Actual deflection = N/A Cill fixing requirements; Cill fixing: Minimum 2No. CFC26 Teks screws, Vc = N/A Lintel Design Lintel span [L_lintel = C] = N/A Leff minor[Ley] = N/A Lintel horizontal load width [crs_H = (D + E)/2] = N/A Leff major [Lex] = N/A Lintel vertical loads width [crs_V = E] = N/A Forces applied; Mmax_lintel_x = N/A Vmax_lintel_x = N/A Mmax_lintel_y = N/A Vmax_lintel_y = N/A No Lintel Specified Lintel capacity;

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Bending Capacity [Mcx] = N/A Bending Capacity [Mcy] = N/A Buckling Resistance [Mb] = N/A Local Capacity check [Mx/Mcx + My/Mcy] = N/A Overall buckling check [Mx/Mb + My/Mcy] = N/A Deflection check; Deflection limit (hoz) = N/A Actual deflection (hoz) = N/A Deflection limit (vert) = N/A Actual deflection (vert) = N/A Lintel fixing requirements; Resultant shear [SQRT(Vx^2 + Vy^2)] = N/A Lintel fixing: Minimum 2No. CFC26 Teks screws, Vc = N/A

Opening Summary: 1587(w) & 3300(h) in a 3300 vertical bay span

Jamb Section: AC.150.50.12 & AU.154.50.12 - PASS

Jamb head fixings: (Concrete [Single Stud (Splice)]) 2No 4H45 Tapcon Anchors

Jamb base fixings: (Concrete[Reinforce stud detail]) 2No 4H45 Tapcon Anchors

N/A

N/A

N/A

N/A

Design by WYM

Checked by:

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Christchurch Primary School, 2012.09, WYM, Window W7

Opening Ref: 5156(w) & 1500(h) in a 3300 vertical bay span - System Supplier (Ash & Lacy)

Designed in line with BS 6399 Part 1, 2, 3 & BS 5950 Part 5

Panel Dimensions; General stud centres [ctrs] = 600 mm Wind load [WL] = 1.237 kN/m2 Dead cladding load [DL_clad] = 0.55 kN/m2 Additional line load at head [DL_udl] = 0 kN/m Factor of safety [FOS] = (1.4DL+1.4WL) Span/Defl ratio [δ] = 360 Dimension A (Bay Height) = 3300 mm Dimension B (Distance to adjacent stud) = 600 mm Dimension C ( Opening Width) = 5156 mm Dimension D (Opening Height) = 1500 mm Dimension E ( Above Opening Height) = 275 mm Dimension F ( Cill Height) = 1525 mm Design Strength - Steel Grade (N/mm2) 390 N/mm2 Jamb Stud Design Jamb span [L_jamb = A] = 3300 mm Leff major [Lex] = 2805 mm Leff minor[Ley] = 1525 mm Aperture width [W_wid = C] = 5156 mm Jamb stud centres [jcrs = (B+C)/2] = 2878 mm Ultimate Forces applied; Mmax_jamb = 6.73 kNm Comp_jamb = 1.31 kN Shear_jamb head track = 7.73 kN Shear_jamb base track = 5.17 kN Jamb section/s: AC.150.50.12 & AU.154.70.20 Jamb capacity; Short strut capacity [Pcs] = 190.8 kN OK (1%) Buckling resistance [Pc] = 64.4 kN OK (2%) Bending capacity [Mc] = 12.3 kNm OK (55%) Buckling resistance [Mb] = 12.1 kNm OK (56%) Overall buckling check [Fc/Pc + Mmax/Mb + My/Mcy(1-(Fc/Pey))] = OK (59%) Deflection check; Deflection limit = 9.2 mm Actual deflection = 8.3 mm OK (90%) Jamb fixing requirements; Head fixing arrangement: Tracks Fail - Special Design required

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Head fixing arrangement: Special Design Special Design Only

Base fixing arrangement: Concrete [Double Stud]

Base fixing arrangement: 4No 4H45 Tapcon Anchors 7.36 kN - OK (70%)

Cill Design Cill span [L_cill = C] = 5156 mm Leff major [Lex] = 5156 mm Leff minor[Ley] = 600 mm Cill load width [crs_cill = (D + F)/2] = 1512.5 mm Ultimate Forces applied; Mmax_cill = 8.7 kNm Vmax_cill = 6.75 kN Cill section: 3 x AU.154.70.20 & 2 x AC.150.50.12 Cill capacity; Bending Capacity [Mc] = 32.4 kNm OK (27%) Buckling Resistance [Mb] = 32.4 kNm OK (27%) Deflection check; Deflection limit = 14.3 mm Actual deflection = 9.9 mm - OK (69%) Cill fixing requirements; Cill fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (88%) Lintel Design Lintel span [L_lintel = C] = 5156 mm Leff minor[Ley] = 600 mm Lintel horizontal load width [crs_H = (D + E)/2] = 888 mm Leff major [Lex] = 5156 mm Lintel vertical loads width [crs_V = E] = 275 mm Forces applied; Mmax_lintel_x = 5.11 kNm Vmax_lintel_x = 3.96 kN Mmax_lintel_y = 0.7 kNm Vmax_lintel_y = 0.55 kN Lintel section: 2 x AU.154.70.20 & AC.150.50.12 Lintel capacity;

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Bending Capacity [Mcx] = 20.1 kNm OK (25%) Bending Capacity [Mcy] = 6.7 kNm OK (10%) Buckling Resistance [Mb] = 20.1 kNm OK (25%) Local Capacity check [Mx/Mcx + My/Mcy] = OK (36%) Overall buckling check [Mx/Mb + My/Mcy] = OK (36%) Deflection check; Deflection limit (hoz) = 14.32 mm Actual deflection (hoz) = 9.3 mm OK (65%) Deflection limit (vert) = 14.32 mm Actual deflection (vert) = 10.5 mm OK (73%) Lintel fixing requirements; Resultant shear [SQRT(Vx^2 + Vy^2)] = 4 kN Lintel fixing: Minimum 2No. CFC26 Teks screws, Vc = 7.68 kN - OK (52%)

Opening Summary: 5156(w) & 1500(h) in a 3300 vertical bay span

Jamb Section: AC.150.50.12 & AU.154.70.20 - PASS

Jamb head fixings: (Tracks Fail - Special Design required) Special Design

Jamb base fixings: (Concrete [Double Stud]) 4No 4H45 Tapcon Anchors

Cill section: 3 x AU.154.70.20 & 2 x AC.150.50.12 - PASS

Cill fixings: Minimum 2No. CFC26 Teks screws

Lintel section: 2 x AU.154.70.20 & AC.150.50.12 - PASS

Lintel fixings: Minimum 2No. CFC26 Teks screws

Design by WYM

Checked by:   

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SPLICE PLATE DESIGN  

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RAIL & CLEATS DESIGN  

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170908

EJOT Super-SAPHIR Self-Drilling JT4-6 Range

®

Figures above are based on results obtained from tests carried out in our Applicentre in accordance with equipment conforming to BS 5427 on a random sample of fasteners manufactured to EJOT tolerances. Information supplied should form part of a general guide and should performance data for a specific application be required please do not hesitate to contact us.

EJOT UK Limited Sherburn in Elmet, Leeds LS25 6PB. Tel: 01977 687040 Fax: 01977 687041

Fastener Dia kN

5.5 x L 11.5

Fastener Dia kN

5.5 x L 7.5

Material Specification Fastener. High quality Stainless steel grade 304 St/St, ISO group A2, Din Werkstoff 1.4301.

Ultimate Fastener Tensile Strength

Ultimate Fastener Shear Strength

8mm Hex

Fastener Dia Nominal Aluminium Thickness (mm)

2.0 3.0 4.0 6.0

5.5 x L 2.3* 4.6* 7.5* 8.2*

Ultimate Pullout Load kN

Ultimate Pullover Load kN

Washer Face Nominal Sheet Thickness (mm)

Aluminium 0.70 0.90

S16 Washer 2.00 2.20 S19 Washer 2.40 2.90

*Figures quoted above should be regarded as a guide only and actual pullout performance is dependant upon the strength/grade of aluminium being used. For a more accurate application specific value please contact either your sales engineer or the EJOT technical department.

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[email protected]

Technical Helpline UK: 0800 731 4924Technical Helpline ROI: 1 800 882 388

¬ TL Teks, the original self-drilling self-tapping fastener for fixing into steel section of 4.0mm - 12.5mm

Applications

¬ Steel framing systems

¬ Brick Ties

¬ Bracketry to steel

¬ Cladding and roofing applications

¬ Composite panels

¬ Wind posts

¬ Composite steel decking

¬ General metal construction

Installation Guidelines

¬ A standard screwgun with a depth sensitive nosepiece should be used to install Teks. For optimal fastener performance, the screwgun should be a minimum of 6 amps and have an RPM range of 0-2500. (Maximum 1800 RPM is recommended for Teks 5 fasteners

¬ Adjust the screwgun nosepiece to properly seat the fastener.

¬ New magnetic sockets must be correctly set before use. Remove chip build-up as needed

¬ The fastener is fully seated when the head is flush with the work surface

¬ Overdriving may result in torsional failure of the fastener or stripout of the substrate

¬ The fastener must penetrate beyond the metal structure a minimum of 3 pitches of thread

Technical Data for 8mm Hex Head

Total Diameter Steel Maximum length Thickness Fixture Thickness* Eurocode

TL32 32mm 5.5mm 4.0mm - 12.5mm 9.5mm 921202

TL38 38mm 5.5mm 4.0mm - 12.5mm 15mm 921203

TL50 50mm 5.5mm 4.0mm - 12.5mm 28mm 920128

Steel Thickness 4mm 5mm 6 - 12.5mm 4.4kN 5.4kN 5.8kN

Performance Data

Recommended Tensile Values

Steel Thickness 4mm 5mm 6 - 12.5mm 3.8kN 3.9kN 4.0kN

Recommended Shear Values

Ultimate Fastener Loads

TENSILE SHEAR TIGHTENING TORQUE

14.1kN 9.7kN ≤ 16.5Nm

*Please note - fixture may require pre-drilling in some applications

SCREW TYPE

Typical Performance Parameters

Climaseal® Coating

¬ Climaseal is a high quality metal filled thermoset coating. Climaseal has been uniquely formulated to react and form a complete long life protection to provide the optimum in corrosion resistance properties. Climaseal is self sacrificing to the base substrate if penetrated or damaged. Fasteners coated with Climaseal exhibit excellent resistance most forms of abrasion and torque.

¬ Chemical Identification: Organometallic Polymer

¬ Colour: Silver/Metallic Grey

¬ Cure: Thermoset

¬ Typical Film Properties:

Humidity Resistance Excellent

Solvent Resistance Excellent

Impact Resistance Excellent

UV Resistance Excellent

¬ Fastener: TEKS

¬ Base Treatment: Zinc (non-electrolytically applied)

¬ Film: Climaseal (Thermoset Polyester)

¬ Test Method: Salt Spray, ASTM B117 - 720 hrs

Kesternich, DIN50018, 2.0L

8mm Hex

Teks®, Climaseal® and Spex™ are trademarks of ITW Buildex and Illinois Tool Works, Inc.

Teks® - TL32, TL38 & TL50Self drilling fasteners for general components to steel

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6  

SECTION RANGE & STRUCTURAL PROPERTIES All section properties have been calculated in accordance with BS5950 Part 5:1998. ‘C’ & ‘U’ sections are fabricated from 

S390 steel coils rolled in accordance with EN 10147:2000 and pre‐hot dipped galvanised Z275 to BSEN 10147:1995. All ‘C’ 

sections are to length to customer order. Minimum order length is 600mm. All ‘U’ sections are provided at either 3.0m or 

4.0m stock lengths. Cut to length ‘U’ tracks are available for customer order. All dimensions are given in mm. 

‘C’ Stud Properties 

Section Reference  Web (W) Flange 

(F) Lip (L) 

Gauge 

(G) 

Weight 

(kg/m) 

Area 

(cm²) Ixx (cm⁴)  Iyy (cm⁴) 

Zxx 

(cm³) 

Zyy1 

(cm³) 

Zyy2 

(cm³) Rxx (cm)  Ryy (cm) 

Po 

(N/mm²) 

Mc 

(kNm) 

AC.100.50.12  100  50  10  1.2  1.96  2.50  41.39  8.34  8.38  5.43  2.49  4.07  1.83  366.2  2.92 

AC.100.70.12  100  70  10  1.2  2.33  2.96  52.73  19.04  10.67  8.05  4.21  4.22  2.54  366.2  3.17 

AC.100.50.15  100  50  10  1.5  2.45  3.13  51.46  10.28  10.45  6.76  3.09  4.06  1.81  381.7  3.95 

AC.100.70.15  100  70  10  1.5  2.91  3.71  65.64  23.60  13.32  10.05  5.24  4.21  2.52  381.7  4.61 

AC.100.50.20  100  50  10  2  3.26  4.16  67.68  13.34  13.81  8.92  4.03  4.03  1.79  390.0  5.38 

AC.100.70.20  100  70  10  2  3.88  4.94  86.52  30.87  17.65  13.29  6.89  4.18  2.50  390.0  6.80 

AC.150.50.12  150  50  10  1.2  2.42  3.08  105.27  9.45  14.14  7.58  2.60  5.85  1.75  328.5  4.50 

AC.150.70.12  150  70  10  1.2  2.78  3.54  130.96  21.75  17.60  11.00  4.43  6.08  2.48  328.5  4.86 

AC.150.70.15  150  50  10  1.5  3.49  4.44  163.42  26.96  22.00  13.74  5.51  6.07  2.46  351.7  7.12 

AC.200.50.12  200  50  10  1.2  2.87  3.66  207.61  10.21  20.88  9.74  2.66  7.53  1.67  290.8  5.95 

AC.200.70.12  200  70  15  1.2  3.33  4.24  262.36  26.73  26.39  14.52  5.30  7.87  2.51  290.8  6.74 

AC.200.70.15  200  70  15  1.5  4.17  5.32  327.89  33.17  33.03  18.15  6.60  7.85  2.50  321.8  10.01 

AC.200.70.20  200  70  15  2  5.57  7.10  435.00  43.49  43.93  24.09  8.70  7.83  2.48  352.3  15.34 

AC.250.70.12  250  70  15  1.2  3.78  4.82  442.20  28.46  35.54  17.58  5.41  9.58  2.43  253.1  8.17 

AC.250.50.15  250  50  15  1.5  4.29  5.46  462.92  15.49  37.25  15.49  4.02  9.21  1.68  291.8  10.85 

AC.250.70.15  250  70  15  1.5  4.75  6.05  553.11  35.31  44.51  21.98  6.73  9.56  2.42  291.8  12.44 

AC.250.70.18  250  70  15  1.8  5.71  7.27  662.61  41.97  53.38  26.32  8.03  9.55  2.40  317.4  16.70 

 ‘U’ Track Properties 

Section Reference  Web (W) Flange 

(F) Lip (L) 

Gauge 

(G) 

Weight 

(kg/m) 

Area 

(cm²) Ixx (cm⁴)  Iyy (cm⁴) 

Zxx 

(cm³) 

Zyy1 

(cm³) 

Zyy2 

(cm³) Rxx (cm)  Ryy (cm) 

Po 

(N/mm²) 

Mc 

(kNm) 

AU.104.50.12  104  50  ~  1.2  1.84  2.34  40.83  5.90  7.94  4.88  1.58  4.18  1.59  362.3  2.00 

AU.104.70.20  104  70  ~  2  3.69  4.71  87.79  24.44  17.21  12.32  4.97  4.32  2.28  390.0  4.83 

AU.154.50.12  154  50  ~  1.2  2.29  2.92  101.47  6.59  13.28  6.79  1.66  5.90  1.50  324.6  3.19 

AU.154.70.20  154  70  ~  2  4.46  5.69  213.77  27.64  28.12  16.83  5.25  6.13  2.20  372.0  7.81 

AU.204.50.12  204  50  ~  1.2  2.75  3.50  198.61  7.04  19.58  8.70  1.70  7.53  1.42  286.9  4.35 

AU.204.70.20  204  70  ~  2  5.23  6.67  410.82  29.90  40.67  21.34  5.43  7.85  2.12  349.7  10.97 

AU.254.50.12  254  50  ~  1.2  3.20  4.08  339.49  7.37  26.85  10.61  1.74  9.12  1.34  249.2  5.37 

AU.254.70.20  254  70  ~  2  6.00  7.65  691.19  31.58  54.85  25.86  5.56  9.51  2.03  327.4  14.23 

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7  

ANCILLARY PRODUCTS 

To  compliment  the  range  of  ‘C’  studs  and  ‘U’  tracks, Ash &  Lacy  also  provide  ancillary  products  that  complement  the 

AshWall™ system. 

Deflection Head Brackets 

Component Reference & Description  AshWall™ System  Box Quantity 

DHB100  Deflection Head Bracket  100 100

DHB150  Deflection Head Bracket  150 100

DHB200  Deflection Head Bracket  200 100

Standard Angle Sections 

Product  Dimensions

Component Reference  Description  Leg (A) mm  Leg (B) mm  Length (L) m Gauge (G) 

mm 

AA.50.50.2  Angle Section  50 50 1.0 2.0

AA.100.50.2  Angle Section  100 50 1.0 2.0

AA.150.100.2  Angle Section  150 100 1.0 2.0

Flat Strap Components 

Product  Dimensions

Component Reference  Description  Width (W) mm Gauge (G) 

mm 

AF.100.12  Bracing Strap  100 1.2

 

Ancillaries 

Product  Dimensions

Component Reference  Description  Dim (A) mm  Dim (B) mm  Dim (C) mm Gauge (G) 

mm 

AZ.40.40.20  Z Section  40 40 40 2.0

 

Page 46: AshWall™ - apps2.staffordshire.gov.uk

  

8  

FIXINGS BY ASHFIX™ 

Offering unrivalled product quality and performance, the extensive AshFix™ range of stainless steel, carbon steel, colour 

headed and  low profile options provide  the ultimate  fixing  solution  for  light and heavy  section built‐up and  composite 

panel applications. 

Fastener  lengths  are  available  to  accommodate  all  current  construction  elements  and  drill  points  are  designed  to 

accommodate UK steel thickness to optimise hole diameter to thread engagement thus ensuring maximum performance 

and holding power. Designed in partnership with an ISO 9001:2008 approved manufacturer, all fasteners are produced to 

Ash &  Lacy  design  and  performance  specifications,  following  stringent  quality  control  procedures.  To  ensure  complete 

customer satisfaction and peace of mind all fixings undergo further testing procedures at a state‐of‐the‐art testing facility 

at the company’s West Bromwich headquarters. 

A  highly  skilled  and  technically  knowledgeable  support  team  is  available  to 

discuss specific project requirements, perform site demonstrations and offer 

general  application  advice.  The AshFix™  range  is  available  nationwide  from 

strategically positioned distribution centres  to ensure nationwide availability 

and prompt service is provided at all times. 

Extensive range for all built‐up system and composite panel 

applications 

Full range of stainless steel, carbon steel, colour headed and low 

profile options 

Manufactured to our design and performance specifications to BS 

EN ISO 9000: 2000 

Comply with BS5427: Part 1: 1996 

Stringent testing to ECCS standards 

Independent and in‐house testing guarantee product quality 

Cost‐effective solutions that easily meet quality and performance requirements 

Meet performance requirements of Building Regulations/ Technical Standards 

Extensive stock levels 

QUALITY ASSURANCE & PROFESSIONAL MEMBERSHIP 

Ash & Lacy products are produced to the highest quality standards. All products undergo rigorous testing procedures both 

internally at Ash & Lacy's West Bromwich testing facility and externally through external organisations such as CERAM and 

the BBA  (British Board of Agrément)  facilities.  This  ensures  they  are  fit  for purpose  and provide  the end user with  an 

optimum quality solution for every application. 

RESEARCH & DEVELOPMENT 

A  continuous  programme  of  research  and  development  ensures  that  Ash&  Lacy  are  always  at  the  forefront  to  offer 

technologically  advanced  solutions  to meet  the  ever‐changing  demands  of  the  construction  industry.  As  part  of  this 

commitment  to Ash &  Lacy have made a  considerable  investment  in a  state‐of‐the‐art  testing  facility at  the  company's 

West Bromwich  headquarters.  This  not  only  ensures  consistency  of  product performance  but  it  can  also  be  used  as  a 

valuable  resource  to  provide  assistance  in  providing  application  solutions.

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9  

FURTHER INFORMATION 

Getting further information has never been easier. There are a number of publications that Ash & Lacy offer to help guide 

customers through the AshWall™ system; 

AshWall™ Design Services 

AshWall™ Architects Handbook 

AshWall™ Installers Handbook 

AshWall™ Main Contractors Handbook 

AshWall™ Structural Engineers Handbook 

AshWall™ Approved Installers 

You can also follow us on Twitter, subscribe to our RSS feed, register for our members area of our website or even get our 

iPhone & android compatible App. You can learn more about the other building systems we manufacture from our 

literature section of our website; 

AshZip™        AshJack™ 

Standing Seam Roof Systems    Flat‐to‐Pitch Roof Conversion Systems 

AshTech™       AshScreen™ 

Rainscreen Cladding Systems    Perforated Sheet & Expanded Mesh Systems 

AshFab™        AshGrid™ 

Specialist Fabrications     Spacer Support Systems 

AshFix™         AshFlow™ 

Specialist Fastener Systems     Rainwater Management Systems 

AshDeck™      AshTray™ 

Structural Decking Products    Specialist Structural Decking Products 

You could also contact your Technical Sales manager about our RIBA accredited CPS Seminars. 

 

 

 

 

 

 

 

 

Page 48: AshWall™ - apps2.staffordshire.gov.uk

  

10  

 

 

 

Ash & Lacy Building Systems

Bromford Lane 

West Bromwich 

West Midlands 

B70 7JJ 

Tel:  +44 (0) 121 525 1444 

Fax:   +44 (0) 121 525 3444 

E‐mail:  [email protected]