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AUTOMOTIVE ENGINEERING

ANDREAS ZIEFLEPROJECT ENGINEER TURNKEY

Technology Days 2019Lossburg, 13 - 16 March 2019

Technological changes in automotive engineering

How ARBURG supports you!

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ARBURG AUTOMOTIVE

Trends and changes

Application examples

ARBURG competence

Summary and discussion

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TRENDS AND CHANGES

TRENDS IN THE AUTOMOTIVE INDUSTRY

Photo: DutchScenery - stock.adobe.com Photo: ladysuzi - stock.adobe.com

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Photo: ARBURG

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CHANGES AND INNOVATIONS

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Photo: stock.adobe.com Photo: stock.adobe.com Photo: stock.adobe.com

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CURRENT TRENDS – OVERVIEW

Short product lifecycles Customer-specific, personalised products

Rapid technical development

Growing number of variants

Source: stock.adobe.com Source: stock.adobe.com

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APPLICATION EXAMPLES

INJECTION MOULDING – EFFICIENT IMPLEMENTATION OF INNOVATIONS

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Functional design In-mould film lamination

Lightweight constructionFoaming and compounding

E-mobility and lightweightOvermoulding of inserts

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INJECTION MOULDING – EFFICIENT IMPLEMENTATION OF INNOVATIONS

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Functional design In-mould film lamination

Lightweight constructionFoaming and compounding

E-mobility and lightweightOvermoulding of inserts

LIGHTWEIGHT CONSTRUCTION –RETHINKING EFFICIENT PRODUCTION

Reduction of part weight

Minimisation of sink holes and distortion

Efficient reduction of material use

Fibre Direct Compounding

Customer Center

Fibre Direct Compounding

Customer Center

ProFoam foaming process

Customer Center

ProFoam foaming process

Customer Center

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INJECTION MOULDING – EFFICIENT IMPLEMENTATION OF INNOVATIONS

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Functional design In-mould film lamination

Lightweight constructionFoaming and compounding

E-mobility and lightweightOvermoulding of inserts

INSERTS – PRECISE COMBINATION OF INNOVATIVE MATERIALS

Handling of delicate parts

Simultaneous process steps

Maximum process control

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Overmoulding of inserts

Hall 22

Overmoulding of inserts

Hall 22

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APPLICATION EXAMPLE – MAIN FUSE BOX

Hydraulic ALLROUNDER 820 S 4000-2100 Housing for power supply in vehicle

Adapted robotic technology

Central SELOGICA control system

Fully automatic preparation and finishing

Cavities 1 - 4

Cycle time 40 [s]

Material PA6-GF10

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APPLICATION EXAMPLE – MAIN FUSE BOX

Fully automatic insertion and parts handling

- Preparation of inserts

- Insertion and removal

- Selective set-down

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APPLICATION EXAMPLE – MAIN FUSE BOX

ALLROUNDER 820 S 4000-2100

Perfectly coordinated automation and peripheral equipment

Fast cycle and set-up times

Complete turnkey solution from a single source

Cycle time [s] 40

INJECTION MOULDING – EFFICIENT IMPLEMENTATION OF INNOVATIONS

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Functional design In-mould film lamination

Lightweight constructionFoaming and compounding

E-mobility and lightweightOvermoulding of inserts

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VISIBLE PARTS – HIGH-QUALITY IMPLEMENTATION OF FUNCTIONAL DESIGN

High surface quality

High design variety

Many applicationpossibilities

Radiator grille

Hall 08

Radiator grille

Hall 08

Light screen for cockpit interior

Customer Center

Light screen for cockpit interior

Customer Center

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Photo: HRSflow

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APPLICATION EXAMPLE – 3D TOUCH PANEL (FIM)

Hybrid ALLROUNDER 630 H 2500-800 Production of 3D curved surfaces

Several product variants

Cavities 2

Cycle time 76 [s]

Material PMMA

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APPLICATION EXAMPLE – 3D TOUCH PANEL (FIM)

Efficient clean room production ALLROUNDER docked

to clean room

Entire handling with six-axis robotic system

Electrical function test of the finished parts

Photo: Höfer und Sohn

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APPLICATION EXAMPLE – 3D TOUCH PANEL (FIM)

Hybrid ALLROUNDER 630 H 2500-800

Automation and peripheral equipment perfectly tailored to the process

Fully automatic production with high reproducibility

A single partner –from conception to implementation

Cycle time [s] 76

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ARBURG COMPETENCE

FOCUS: INDIVIDUAL TURNKEY SOLUTION

Process technology Mould

Machine and automation

Control system and data provision

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ALL-ROUND CAREFREE PACKAGE

Preparation of a concept and

a quotation

Planning and building a

production cellPurchase decision

ARBURGProject

management

System services

Technological consulting

Assessment

ARBURG

Customer

Product idea

Definition of production

requirements

Production

Functional testing at ARBURG

Installation on site

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SEAMLESS INTEGRATION INTO YOUR PRODUCTION

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ATCM – Production cell controls components autonomously

ALS – Current data accessible from anywhere

Flexible machine – Basic connectivity with OPC UA

Road to Digitalisation

Efficiency Arena

Road to Digitalisation

Efficiency Arena

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ATCM – ARBURG TURNKEY CONTROL MODULE

Complex production

High quality requirements and traceability

Logging of alarms, malfunctions, operator entries

Data provisioning to high-order systems

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Spirit level exhibitAM-Factory

Hall 22

Spirit level exhibitAM-Factory

Hall 22

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SUMMARY AND DISCUSSION

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ARBURG – YOUR TECHNOLOGY PARTNER

TransformDigitalisation is changing the world

Develop further Automotive sets trends

RethinkNew processes – new possibilities

Increase efficiency Automation increasingly important

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YOUR EXPERIENCES – YOUR EXPECTATIONS

Your experience of technological change in automotive engineering?

Challenges for your company?

Your expectations of ARBURG?

Photo: stock.adobe.com

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