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PARTS GUIDE MANUALAPRIL 2005
DF-605
04/01/2005
INFORMATION FOR PARTS GUIDE MANUAL
To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page.
HOW TO MAKE THE BEST USE OF THIS MANUAL
1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.
2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list andexploded diagrams.
3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".
4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.Do not use any parts that are not set up as
5 means that there are exclusive parts for each destination.Please check the appropriate destination when you order.
6 Revision MarkMarked as on the illustration shows that the revision has been made.
7 All rights reserved. (any reprints or quotations are prohibited.)Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.
DF-605
CONTENTS
No. DESCRIPTION PAGE No.
1 HOUSING P1
2 PAPER TAKE-UP SECTION P2 P3 P4
3 PAPER TRANSPORT SECTION P5 P6
4 DRIVE SECTION P7
5 WIRING ACCESSORIES AND JIGS P8
6 ACCESSORY PARTS P9
DF-605
INDEXParts No. Page No.
4344 5003 01 3-294344 5005 01 5-114344 5006 01 5-224344 5007 01 7-74344 5008 01 1-124344 5009 01 5-94344 5010 01 5-74344 5011 01 4-194344 5012 01 5-234344 5013 01 5-14344 5014 01 5-104344 5015 01 5-214344 5016 01 1-14344 5017 01 5-124344 5018 01 4-234344 5019 01 1-114344 5020 01 5-204344 5021 01 7-224344 5022 01 5-144344 5023 01 5-134344 5024 01 4-214344 5025 01 5-184344 5026 01 7-304344 5027 01 7-284344 5028 01 7-274344 5029 01 7-314344 5030 01 7-234344 5031 01 7-84344 5032 01 5-34344 5033 01 7-164344 5034 01 5-174344 5035 01 5-194344 5039 01 4-184344 5040 01 5-84344 5041 01 7-54344 5042 01 7-294344 5043 01 4-144344 5044 01 7-184344 5045 01 7-34344 5046 01 7-11
4344 5047 01 7-94344 5048 01 7-14344 5049 01 4-244344 5050 01 4-224344 5051 01 7-194344 5052 01 7-154344 5053 01 5-44344 5054 01 4-164344 5054 01 5-64344 5054 01 6-124344 5059 01 7-104344 5061 01 2-154344 5064 01 2-184344 5065 01 2-174344 5066 01 2-84344 5067 01 2-194344 5068 01 2-64344 5069 01 2-104344 5070 01 2-124344 5071 01 4-254344 5072 01 4-24344 5073 01 4-264344 5074 01 4-64344 5075 01 4-74344 5076 01 4-114344 5077 01 1-94344 5077 01 4-94344 5078 01 4-84344 5079 01 4-34344 5080 01 4-134344 5081 01 4-14344 5082 01 4-54344 5083 01 3-84344 5084 01 4-154344 5085 01 3-274344 5086 01 3-34344 5087 01 3-124344 5088 01 3-354344 5089 01 3-194344 5090 01 3-23
Parts No. Page No.4344 5091 01 3-184344 5092 01 3-444344 5093 01 3-214344 5094 01 3-144344 5095 01 3-434344 5096 01 3-334344 5097 01 3-204344 5098 01 3-344344 5099 01 3-254344 5100 01 3-174344 5101 01 3-134344 5102 01 3-244344 5103 01 3-224344 5104 01 3-394344 5105 01 3-264344 5111 01 3-64344 5113 01 3-74344 5114 01 3-114344 5115 01 3-304344 5116 01 4-124344 5118 01 2-34344 5129 01 6-104344 5130 01 6-74344 5131 01 1-144344 5132 01 1-164344 5133 01 1-134344 5134 01 6-24344 5135 01 6-54344 5136 01 6-64344 5137 01 6-94344 5138 01 6-14344 5139 01 1-194344 5140 01 1-84344 5141 01 6-84344 5142 01 6-34344 5143 01 1-74344 5144 01 1-104344 5146 01 6-114344 5147 01 2-114344 5148 01 2-16
Parts No. Page No.4344 5150 01 3-104344 5151 01 1-54344 5152 01 1-64344 5153 01 1-184344 5155 01 2-94344 5160 01 7-214344 5161 01 7-204344 5162 01 1-174344 5167 02 3-164344 5167 02 5-164344 5169 01 8-34344 5170 01 8-44344 5174 01 7-134344 5175 01 7-124344 5176 01 7-174344 5177 01 7-264344 5180 01 7-254344 5182 01 3-314344 5202 01 3-284344 5203 01 3-414344 5204 01 3-464344 5205 01 3-474344 5206 01 1-24344 5207 01 3-94344 5208 01 1-34344 5209 01 2-144344 5210 01 3-154344 5211 01 2-134344 5212 01 4-204344 5213 01 5-154344 5214 01 4-174344 5215 01 2-214344 5216 01 2-204344 5216 01 3-24344 5216 01 5-54344 5217 01 3-424344 5217 01 3-484344 5219 01 2-24344 5220 01 3-14344 5221 01 9-3
Parts No. Page No.4344 5222 01 1-44344 5223 01 1-154344 5224 01 2-14344 5225 01 2-44344 5226 01 2-54344 5228 01 6-144344 5229 01 6-154344 5230 01 6-134344 7901 03 8-14496 2116 01 7-244496 2538 01 3-44496 2538 01 7-24496 3003 01 3-54496 3003 01 6-44496 3003 01 7-144582 2410 01 9-14582 2411 01 9-24582 3014 01 3-404582 3047 01 4-44583 4059 01 3-454583 4110 01 7-44583 4547 01 7-64688 2009 02 5-244688 2017 01 2-74688 3007 01 4-104688 3048 01 3-374688 3049 01 3-384688 3052 01 3-364688 3054 01 3-324688 3058 01 5-24688 6751 01 8-29384 1100 71 8-79384 1100 91 8-59384 1921 11 8-6
Parts No. Page No.
1/1
HOUSINGP 1
PBA-CONT
1
3
5
4
2
15
1413
1211
76
77 7 7 10
89
88
18
19
16
17
a
bb
a
b
cb
b
ba
a
DF-605
DF-605
HOUSINGKey Part No. Description Destinations Class QTY Standard parts
1 4344 5016 01 REAR COVER C 1 a-9742 0412 01b-9732 0310 01c-9716 0500 01
2 4344 5206 01 PBA-CONT I 13 4344 5208 01 HARNESS ASSY C 14 4344 5222 01 HINGE-L C 15 4344 5151 01 HARNESS ASSY D 16 4344 5152 01 HARNESS ASSY D 17 4344 5143 01 FILM C 58 4344 5140 01 FILM C 39 4344 5077 01 SEAL C 1
10 4344 5144 01 FILM C 111 4344 5019 01 COVER C 112 4344 5008 01 FRONT COVER C 113 4344 5133 01 STOPPER C 114 4344 5131 01 BASE FRAME C 115 4344 5223 01 HINGE-R C 116 4344 5132 01 COVER C 117 4344 5162 01 HARNESS ASSY D 118 4344 5153 01 HARNESS ASSY D 119 4344 5139 01 FILM C 1
Page. 1
PAPER TAKE-UP SECTIONP 2
PC1-ADF
PC3-ADF
PC4-ADF
PC2-ADF
PBA-TRAY
PBA-VR
ba
a
2
34
5
1
18
1516
8
7
76
820 19
1311
12
2019
2019
21
910
1417
a
a
DF-605
DF-605
PAPER TAKE-UP SECTIONKey Part No. Description Destinations Class QTY Standard parts
1 4344 5224 01 TRAY C 1 a-9732 0310 01b-9716 0500 012 4344 5219 01 LABEL C 1
3 4344 5118 01 LABEL C 14 4344 5225 01 REGULATING PLATE C 15 4344 5226 01 REGULATING PLATE C 16 4344 5068 01 PLATE SPRING C 17 4688 2017 01 PLATE SPRING C 28 4344 5066 01 RACK C 29 4344 5155 01 HARNESS ASSY D 1
10 4344 5069 01 NEURALIZING BRUSH C 111 4344 5147 01 HARNESS ASSY D 112 4344 5070 01 BAND C 113 4344 5211 01 PBA-TRAY C 114 4344 5209 01 PBA-VR C 115 4344 5061 01 COVER C 116 4344 5148 01 HARNESS ASSY D 117 4344 5065 01 HOLDER D 118 4344 5064 01 GEAR 100T C 119 4344 5067 01 LEVER C 320 4344 5216 01 PHOTO INTERRUPTER B 321 4344 5215 01 PHOTO INTERRUPTER B 1
Page. 2
PAPER TAKE-UP SECTIONP 3
PBA-SIZEPC6-ADF
PC5-ADF
61
3
54
7
9
82
48
3035
34
323331 30
2939
29
41 40
43
28545
44
3638
3739
36
244621
2120
18
21
11
10
12
1718
17
13
1919 19
23
22
25
2424 47
4747
2646
27
1142
15
14
16
d
d
e
d dd
d
dd
e
ee
d
d
a
a
c
ab
DF-605
DF-605
PAPER TAKE-UP SECTIONKey Part No. Description Destinations Class QTY Standard parts
1 4344 5220 01 LABEL C 1 a-9732 0310 01b-9735 0306 14c-9646 0310 14d-1066 1151 01e-9752 2010 50
2 4344 5216 01 PHOTO INTERRUPTER B 13 4344 5086 01 LEFT COVER C 14 4496 2538 01 BUSHING C 15 4496 3003 01 STOPPER RING C 26 4344 5111 01 GEAR 80T C 17 4344 5113 01 BRACKET D 18 4344 5083 01 BRACKET ASSY D 19 4344 5207 01 HARNESS ASSY D 1
10 4344 5150 01 HARNESS ASSY D 111 4344 5114 01 SPONGE C 212 4344 5087 01 KNOB C 113 4344 5101 01 TENSION SPRING C 114 4344 5094 01 BRACKET D 115 4344 5210 01 PBA-SIZE C 116 4344 5167 02 PHOTO INTERRUPTER B 117 4344 5100 01 PRESSURE SPRING C 218 4344 5091 01 HOLDER C 219 4344 5089 01 LEVER C 320 4344 5097 01 SHAFT D 121 4344 5093 01 ROLLER C 322 4344 5103 01 TENSION SPRING C 123 4344 5090 01 ACTUATOR C 124 4344 5102 01 FILM C 325 4344 5099 01 FILM C 126 4344 5105 01 FILM C 127 4344 5085 01 COVER C 128 4344 5202 01 ARM ASSY C 129 4344 5003 01 ROLLER A 230 4344 5115 01 SPONGE C 231 4344 5182 01 TIMING BELT C 132 4688 3054 01 PULLEY C 133 4344 5096 01 SHAFT D 134 4344 5098 01 TORSION SPRING C 135 4344 5088 01 LEVER C 136 4688 3052 01 STOPPER C 237 4688 3048 01 STOPPER C 138 4688 3049 01 STOPPER C 139 4344 5104 01 SPONGE C 240 4582 3014 01 ROLLER A 141 4344 5203 01 ARM ASSY C 142 4344 5217 01 LABEL C 143 4344 5095 01 SHAFT D 144 4344 5092 01 PULLEY C 145 4583 4059 01 BUSHING C 146 4344 5204 01 SEAL C 247 4344 5205 01 CUSHION C 348 4344 5217 01 LABEL C 1
Page. 3
PAPER TAKE-UP SECTIONP 4
PBA-LED
SL1-ADF
1
2
4
3
26
7
25
6
6
6
6
7
10
95 5
8
11
13
12
24
23
22 21
20
191817
1415
16
aa
a
a
b
DF-605
DF-605
PAPER TAKE-UP SECTIONKey Part No. Description Destinations Class QTY Standard parts
1 4344 5081 01 RUBBER C 1 a-9732 0310 01b-9646 0304 132 4344 5072 01 HOLDER C 1
3 4344 5079 01 JOINT ASSY B 14 4582 3047 01 ROLLER A 15 4344 5082 01 SPONGE C 26 4344 5074 01 SPONGE C 47 4344 5075 01 SEAL C 28 4344 5078 01 PRESSURE SPRING C 19 4344 5077 01 SEAL C 1
10 4688 3007 01 ROLL C 111 4344 5076 01 FILM C 112 4344 5116 01 LABEL D 113 4344 5080 01 FILM C 114 4344 5043 01 GEAR 80T C 115 4344 5084 01 BRACKET ASSY D 116 4344 5054 01 SPONGE C 117 4344 5214 01 SOLENOID ASSY C 118 4344 5039 01 LEVER C 119 4344 5011 01 HOLDER D 120 4344 5212 01 PBA-LED C 121 4344 5024 01 PLATE D 122 4344 5050 01 PIN C 123 4344 5018 01 GEAR 80T C 124 4344 5049 01 HOLDER D 125 4344 5071 01 GUIDE D 126 4344 5073 01 HOLDER C 1
Page. 4
PAPER TRANSPORT SECTIONP 5
PC7-ADF
PC9-ADF
PC10-ADF
PC8-ADF
M3-ADF
5
10
11
12
14
1513
18
17
1920
21
23
22
1
9
4 4 3
3
23
22
8 6
55
16
37
3
24
24
bb
c
e
d
d
e
a
f
b
a
b a
e
b
DF-605
DF-605
PAPER TRANSPORT SECTIONKey Part No. Description Destinations Class QTY Standard parts
1 4344 5013 01 PAWL D 1 a-9742 0412 01b-9732 0310 01c-9654 0306 14d-9654 0406 14e-9735 0306 14f-9646 0408 14
2 4688 3058 01 ROLL C 33 4344 5032 01 FILM C 54 4344 5053 01 TORSION SPRING C 25 4344 5216 01 PHOTO INTERRUPTER B 36 4344 5054 01 SPONGE C 17 4344 5010 01 LEVER C 18 4344 5040 01 LEVER C 19 4344 5009 01 GUIDE D 1
10 4344 5014 01 HOLDER D 111 4344 5005 01 FRAME ASSY D 112 4344 5017 01 HOLDER D 113 4344 5023 01 BRACKET D 114 4344 5022 01 BRACKET D 115 4344 5213 01 FAN MOTOR C 116 4344 5167 02 PHOTO INTERRUPTER B 117 4344 5034 01 FILM C 118 4344 5025 01 FILM C 119 4344 5035 01 FILM C 120 4344 5020 01 GUIDE PLATE D 121 4344 5015 01 HOLDER D 122 4344 5006 01 FRAME ASSY D 123 4344 5012 01 HOLDER D 124 4688 2009 02 SPACER D 2
Page. 5
PAPER TRANSPORT SECTIONP 6
112
2
53 4
6
10
10
1010
10
1010
1010
99
9
77
77
88
88
4
11
14
1415
151415
1415
1415
1415
1313
13
13
9
10
3
a
b
bb
b
aa
aa
aa
a
a
a
a
c
DF-605
DF-605
PAPER TRANSPORT SECTIONKey Part No. Description Destinations Class QTY Standard parts
1 4344 5138 01 PRESSURE SPRING C 1 a-9732 0310 01b-9752 2010 50c-9657 0310 21
2 4344 5134 01 ARM C 13 4344 5142 01 BUSHING C 24 4496 3003 01 STOPPER RING C 25 4344 5135 01 SPACER D 16 4344 5136 01 SHAFT D 17 4344 5130 01 ROLL ASSY C 48 4344 5141 01 HOLDER C 49 4344 5137 01 TENSION SPRING C 4
10 4344 5129 01 ROLL ASSY C 1011 4344 5146 01 MAGNET D 112 4344 5054 01 SPONGE C 113 4344 5230 01 SEAL D 414 4344 5228 01 MAGIC TAPE D 615 4344 5229 01 TAPE D 6
Page. 6
DRIVE SECTIONP 7
M1-ADF
M2-ADF
12
109
8
76
5
3
4
21
11
13
14 16
4
21
22
24
27
28
4
142
144 29
614
18
23
20 19
23
2526
3031
1814
1417
1514
a
b
c
d
d
d a
d
DF-605
DF-605
DRIVE SECTIONKey Part No. Description Destinations Class QTY Standard parts
1 4344 5048 01 GEAR 80T C 1 a-9721 0500 08b-9735 0306 14c-9721 0300 08d-9654 0406 14
2 4496 2538 01 BUSHING C 23 4344 5045 01 PULLEY C 14 4583 4110 01 BALL BEARING C 45 4344 5041 01 ROLL C 16 4583 4547 01 BUSHING C 27 4344 5007 01 BRACKET ASSY D 18 4344 5031 01 TENSION SPRING C 19 4344 5047 01 GEAR 80T C 1
10 4344 5059 01 TORSION SPRING C 111 4344 5046 01 PULLEY C 112 4344 5175 01 TIMING BELT C 113 4344 5174 01 TIMING BELT C 114 4496 3003 01 STOPPER RING C 715 4344 5052 01 PULLEY C 116 4344 5033 01 FILM C 117 4344 5176 01 TIMING BELT C 118 4344 5044 01 PULLEY C 219 4344 5051 01 BRACKET D 120 4344 5161 01 MOTOR B 121 4344 5160 01 MOTOR B 122 4344 5021 01 BRACKET D 123 4344 5030 01 TENSION SPRING C 224 4496 2116 01 TIMING BELT C 125 4344 5180 01 PULLEY C 126 4344 5177 01 TIMING BELT C 127 4344 5028 01 ROLLER C 128 4344 5027 01 ROLLER C 129 4344 5042 01 GEAR 80T C 130 4344 5026 01 ROLLER C 131 4344 5029 01 ROLLER C 1
Page. 7
WIRING ACCESSORIES AND JIGSP 8
11 16 21 26 31 36
12 17 22 27 32 37
8 13 18 23 28 33 38
9 14 19 24 29 34 39
10 15 20 25 30 35 40
L=100
7.3
4.8
9.2
11.5
26.1 30
1 6
2
3
4
5
7
DF-605
DF-605
WIRING ACCESSORIES AND JIGSKey Part No. Description Destinations Class QTY Standard parts
1 4344 7901 03 JIG S 12 4688 6751 01 CABLE TIE D 13 4344 5169 01 P-CLIP D 24 4344 5170 01 WIRING SADDLE D 65 9384 1100 91 WIRING SADDLE D 16 9384 1921 11 WIRING SADDLE 9.2H D 17 9384 1100 71 CORD CLAMP D 1
Page. 8
ACCESSORY PARTSP 9
1 1 2 2
3
DF-605
DF-605
ACCESSORY PARTSKey Part No. Description Destinations Class QTY Standard parts
1 4582 2410 01 SHOULDER SCREW C 22 4582 2411 01 SCREW C 23 4344 5221 01 ORIGINAL COVER MAT C 1
Page. 9
DF-605
MAINTENANCE LISTThe items with no Page/Key numbers are not handled as spare parts.
No. Section PM Parts Description Maintenance Cycle (K=1,000) Parts No. Destinations Page/Key NoteQTY Replace
1 Paper Take-up Section Pick-up Roller 1 200K 4344500301 P3-292 Feed Roller 1 200K 4582301401 P3-403 Separation Roller 1 200K 4582304701 P4-4
1/1
DF-605
DESTINATION
Destination No. Destinations V Hz Model No.
AA1 JAPAN 100 50/60
A2 JAPAN 200 50/60
B USA, CANADA 120 60 4344-712
C EUROPEAN TYPE 220-240 50/60 4344-712
DD1 S.E ASIA TYPE THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG
KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA 220-240 50/60 4344-712
D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND 220-240 50/60 4344-712
E PHILIPPINES 220-240 50/60 4344-712
FF1 SAUDI ARABIA 127 60 4344-712
F2 SAUDI ARABIA 220-240 50/60 4344-712
GG1 C.S AMERICA 220-240 50/60 4344-712
G2 C.S AMERICA 120 60 4344-712
H TAIWAN 110 60 4344-712
IJORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME-ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY COAST, MOROCCO
220-240 50/60 4344-712
J CHINA 220-240 50/60 4344-712
K KOREA 220-240 50/60 4344-712