approved components list mechanical components · bosch rexroth ag _release...

Version date : Jan. 01,2013 Version: 1.5 of 65

Approved Components List Mechanical Components

For manufacturings engine, Transmission, Chassis, Foundry

Of the Volkswagen Group „Technology - Specific Part“

______________________________________________________________________________________________________

Bosch Rexroth AG _Release List_VW_Agg_Pneumatik_20130618_en.pdf Version 1.5/ date : Jan. 01,2013 of 65

Modification history

Vers. Date: Type of Change Page 0.0 01.12.2006 First edition all

0.1 09.06.2008 Contact persons Explanation of file names Description of PDF-document Components

0.2 30.06.2008 Expansion location Hannover foundry 1 1.1 01.08.2008 Expansion location Hannover 1 1.2 03.08.2009 Overhaul functional requirements mechanics (version 1.2)

Rename release list: „aggregate manufacturings chassis, gearboxes, engine“ Expansion location Wolfsburg

1 1 1 1

1.3 01.01.2010 Version 1 1.4 01.07.2012 Version

Contact persons , Maintenance unit Series AS , Numar valve, time switching valve and filling units

1 6 55 30 31

Bosch Rexroth AG _Release List_VW_Agg_Pneumatik_20130618_en.pdf Version 1.5/ date : Jan. 01,2013 von 65

Inhaltsverzeichnis

Modification history 2

1 Contact Bosch Rexroth Pneumatics 6

2 Remarks 8

3. Overview: 8

4. Release list for components 8 4.1 Energy conversion 8

4.1.2 Pneumatic cylinders 8 4.1.2.1 Double-acting cylinders Ø32mm - Ø200mm DIN ISO 15552 8 4.1.2.1.1 Series PRA (profile cylinders)- Ø 32mm - Ø 100mm 8 4.1.2.1.1 Series TRB (piston rod cylinders) – Ø 125mm – Ø 200mm 10 4.1.2.1.1 Cylinder accessories for cylinders according to DIN ISO 15552 12 4.1.2.2 Double-acting mini cylinders Ø10mm to Ø25mm; ISO 6432 19 4.1.2.2.1 Series OCT (Mini cylinders) Ø 10mm to Ø 25mm 19 4.1.2.2.1 Series MNI (Mini cylinders)- Ø 10mm to Ø 25mm 19 4.1.2.2.1 Add-on components for Mini cylinders acc. to DIN ISO 8139/ 8140 20 4.1.2.3 Rodless cylinders Ø 32 mm - Ø 80 mm: 21 4.1.2.3.1 Series RTC – Version BASIC 21 4.1.2.3.1 Series RTC – Version Heavy Duty 23 4.1.2.3.1 Series RTC – Version Compact Guide 24 4.1.2.3.1 Serie RTC – Accessories 24 4.1.2.4 Swivel motors (rotary actuators) 25 4.1.2.4.1 Series TRR 25 4.1.2.4.1 Series RAN 26 4.1.2.5 Compact cylinders ISO 21287 piston rod Ø 20 mm - Ø 80 mm 27 4.1.2.5.1 Series CCI piston rod with internal thread Ø 20 mm - Ø 80 mm 27 4.1.2.5.2 Series CCI piston rod with non-rotating Ø 20 mm- Ø 80 mm 28 4.1.2.1.3 Series CCI add-on components 29

4.2 Energy control and regulation 29 4.2.1 Way valves and accessories 29 4.2.1.1 Way valves electromagnetically operated 29 4.2.1.2 3/2 way walves electromagnetically operated 29 4.2.1.2.1 5/2 – ectromagnetically operated with Namur-porting configuration 30 4.2.1.2.2 Pneumatical operated and time switching valve 31 4.2.1.2.3 Filling units 31 4.2.1.2.4 mechanically (manually) operated 32 with actuating elements, mechanically & manually operated 32 With actuating elements, mechanically & manually operated 32 4.2.1.3 5/2 and 5/3 way valves according to ISO 5599-1 33 4.2.1.3.1 Size 1 electrically operated 33


4.2.1.3.2 Size 1 pneumatically operated 34 4.2.1.3.2 Size 3 electrically operated 35 4.2.1.3.3 Size 3 pneumatically operated 36 4.2.1.4 Accessories for way valves according to ISO 5599-1 36 4.2.1.4.1 Single subbases, connections sidewise VDMA 24345 A…G 36 4.2.1.4.2 Single subbases, connections on the bottom VDMA 24345 B…G 37 4.2.1.4.3 Intermediate plates, connections in the bottom VDMA 24345 C…G 37 4.2.1.4.4 End plates VDMA 24345 D…G 37 4.2.1.4.5 Angle subplates VDMA 24345 E 38 4.2.1.4.6 Blanking Plates 38 4.2.1.4.7 Throttle plates 38 4.2.1.8 5/2 and 5/3 way valves according to ISO 15407-1, VDMA 24563 40 4.2.1.8.1 Way valves electrically operated with M12 connection 40 4.2.1.8.2 Contact bridges with M12 connection 40 4.2.1.8.3 Way valves pneumatically operated 41 4.2.1.8.4 Connection plates 42 4.2.3 Blocking valves 42 4.2.3.1 Non-return valves 42 4.2.3.2 Non-return valves unlockable with manual exhaust 43 4.2.3.3 Double check valves 44 4.2.3.4 Quick exhaust valves 44 4.2.3.5 Twin pressure valves 44 4.2.4 Pressure valve 45 4.2.5 Flow valves 45 4.2.5.1 Throttle valve 45 4.2.5.2 Check-choke valve 45 4.2.5.2.1 manual adjustable with internal thread 45 4.2.5.2.2 Exhaust air throttling 46

4.3 Energy transmission 47 4.3.1 Tubing and tubing connections 47 4.3.1.3 Series TU1 P-S flexible tubing (semigrid plastic tube) for air 47 4.3.1.4 Push-in fittings Ø4, Ø6, Ø8, Ø10, Ø14 47 4.3.1.4.1 Seriess QR2-S screw-in push-in fitting 90° - angle rotatable 47 4.3.1.4.2 Series QR2-S-RPN straight screw-in push-in fittings 48 4.3.1.4.3 Series QR2-S-RW angle screw-in push-in fittings 49 4.3.1.4.4 Series QR2-S-RSK straight two tube push-in fittings 49 4.3.1.4.5 T-push-in fittings QR2-S-RTK 50 4.3.1.4.6 Series QR2-S-RED reducing push-in fittings Series QR2-S Standard 50 4.3.1.4.7 Series QR2-S-RVK 90° -angle push-in fittings QR2-S-RVK 51 4.3.2 Filter 5µm fully automated 51 4.3.4 Pressure regulator valves 52 4.3.4.1 manually adjustable 52 4.3.4.1.1 without E11-locking with lockable hand wheel (without lock) 52


4.3.4.1.2 manually adjustable, with E11-locking 52 4.3.4.1.3 Precision pressure regulation valve manually adjustable 53 4.3.5 Maintenance units from single devices 53 4.3.6 Silencer 55

4.4. Additional devices 55 4.4.1 Pressure measuring devices (pressure gauges) Series PG1-SNL-ADJ and SAS - ADJ 55 4.4.2 Pressure switches Series PM1 mechan. adjustable range 0,5bar-16bar 56

5 Other energy control & regulation 57 5.1. Maintenance units 57

5.1.1 Microfilter units 57 5.1.2 Complete maintenance units Series AS2, AS3 und AS5 57 5.1.2.1 Series AS 2 without sealing air 57 5.1.2.2 Series AS 2 with sealing air electrical without timer 58 5.1.2.3 Series AS 2 with sealing air electrical and with pneumatic timer. 59 5.1.2.4 Series AS 3 without sealing air 60 *) Order separately point 4.3.65.1.2.5 Series AS3 with sealing air electrical without timer 60 5.1.2.5 Series AS3 with sealing air electrical without timer 61 5.1.2.7 Series AS 5 without sealing air 63 5.1.2.8 Series AS 5 with sealing air electrical and without timer 64 5.1.2.9 Series AS 5 with sealing air electrical and with pneumatic timer 65


1 Contact Bosch Rexroth Pneumatics

VOLKSWAGEN AG: Bosch Rexroth AG Mr. Peter Lukaschyk

Global Account Management Walsroder Strasse 93 30853 Hannover-Langenhagen Tel. +49(511)726657-306 Fax +49(0)511-726657-90 Mobil +49(160)7020950 E-Mail: [email protected]

AUDI AG: Bosch Rexroth AG Mr. Nikolaus Bobinger Global Account Management Automotive Team Parkring 4 85748 Garching b. München Tel.: +49 89 12714 - 433 Fax: +49 89 12714 - 190 Mobil: +49 160 7029720 E-Mail: [email protected]

SKODA AUTO: Bosch Rexroth AG Mr. Ales Horky Ansprechpartner SKODA Auto Pneumatik Stetkova 18 CZ-14068 Praha 4 Tel. +420 261 099 123 Fax +420 261 210 109 Mobil +420 602 770 031 E-mail: [email protected]

Continuation contact Bosch Rexroth Pneumatics for

E-Mail:%[email protected]

mailto:[email protected]



VOLKSWAGEN AG: Locations: Wolfsburg, Braunschweig, Salzgitter , Hannover Bosch Rexroth AG Mr. Detlef Reyher Ansprechpartner Volkswagen AG Pneumatik Walsroder Strasse 93 30853 Hannover-Langenhagen Tel. +49(391)53426975 Fax +49(391)53426977 Mobil +49(0)172-5102663 E-mail: [email protected]

VOLKSWAGEN AG: Location: Kassel Bosch Rexroth AG Dirk Schwerdtfeger Pneumatik Walsroder Strasse 93 30853 Hannover -Langenhagen Tel +49(172)4523221 Fax +49(511)726657-91 Mobil +49(0)172-4523221 E-mail [email protected]




2 Remarks Please find all components, which may be applied during the project development of pneumatic equipment at the manufacturings of Volkswagen Group described on page 1, listed in the tables be-low. A written exemption has to be obtained for components, which are not listed at this table. The compilation of this release list took place in collaboration with Volkswagen Group. Technical information can be viewed and downloaded at the link below. Technical Information Drawings similar. Changes reserved. 3. Overview: 4. Release list for components

4.1 Energy conversion

4.1.2 Pneumatic cylinders

4.1.2.1 Double-acting cylinders Ø32mm - Ø200mm DIN ISO 15552

4.1.2.1.1 Series PRA (profile cylinders)- Ø 32mm - Ø 100mm Cylinders according to DIN ISO 15552,

Released components are listed below. For dimensions and additional information see our online catalog: Series PRA Name (Type) Ø x stroke in mm Order number Remark Series PRA profile cylinder Ø 32 * 25 0822120001 Series PRA profile cylinder Ø 32 * 50 0822120002 Series PRA profile cylinder Ø 32 * 80 0822120003 Series PRA profile cylinder Ø 32 * 100 0822120004 Series PRA profile cylinder Ø 32 * 125 0822120005 Series PRA profile cylinder Ø 32 * 160 0822120006 Series PRA profile cylinder Ø 32 * 200 0822120007 Series PRA profile cylinder Ø 32 * 250 0822120008 Series PRA profile cylinder Ø 32 * 320 0822120009

http://bosch-rexroth.kittelberger.net/rexroth-pn-mediaarchive/?publication=NET&objectlang=en-GB&language=en-GB

http://www.rexrothpneumatics.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?PageID=g4598&Language=EN


Series PRA profile cylinder Ø 32 * 400 0822120010 Series PRA profile cylinder Ø 32 * 500 0822120011 Series PRA profile cylinder Ø 50 * 25 0822122001 Series PRA profile cylinder Ø 50 * 50 0822122002 Series PRA profile cylinder Ø 50 * 80 0822122003 Series PRA profile cylinder Ø 50 * 100 0822122004 Series PRA profile cylinder Ø 50 * 125 0822122005 Series PRA profile cylinder Ø 50 * 160 0822122006 Series PRA profile cylinder Ø 50 * 200 0822122007 Series PRA profile cylinder Ø 50 * 250 0822122008 Series PRA profile cylinder Ø 50 * 320 0822122009 Series PRA profile cylinder Ø 50 * 400 0822122010 Series PRA profile cylinder Ø 50 * 500 0822122011 Series PRA profile cylinder Ø 63 * 25 0822123001 Series PRA profile cylinder Ø 63 * 50 0822123002 Series PRA profile cylinder Ø 63 * 80 0822123003 Series PRA profile cylinder Ø 63 * 100 0822123004 Series PRA profile cylinder Ø 63 * 125 0822123005 Series PRA profile cylinder Ø 63 * 160 0822123006 Series PRA profile cylinder Ø 63 * 200 0822123007 Series PRA profile cylinder Ø 63 * 250 0822123008 Series PRA profile cylinder Ø 63 * 320 0822123009 Series PRA profile cylinder Ø 63 * 400 0822123010 Series PRA profile cylinder Ø 63 * 500 0822123011 Series PRA profile cylinder Ø 80 * 50 0822124002 Series PRA profile cylinder Ø 80 * 80 0822124003 Series PRA profile cylinder Ø 80 * 100 0822124004 Series PRA profile cylinder Ø 80 * 125 0822124005 Series PRA profile cylinder Ø 80 * 160 0822124006 Series PRA profile cylinder Ø 80 * 200 0822124007 Series PRA profile cylinder Ø 80 * 250 0822124008 Series PRA profile cylinder Ø 80 * 320 0822124009 Series PRA profile cylinder Ø 80 * 400 0822124010 Series PRA profile cylinder Ø 80 * 500 0822124011 Series PRA profile cylinder Ø 100 * 50 0822125002 Series PRA profile cylinder Ø 100 * 80 0822125003 Series PRA profile cylinder Ø 100 * 100 0822125004 Series PRA profile cylinder Ø 100 * 125 0822125005 Series PRA profile cylinder Ø 100 * 160 0822125006 Series PRA profile cylinder Ø 100 * 200 0822125007 Series PRA profile cylinder Ø 100 * 250 0822125008 Series PRA profile cylinder Ø 100 * 320 0822125009 Series PRA profile cylinder Ø 100 * 400 0822125010 Series PRA profile cylinder Ø 100 * 500 0822125011


4.1.2.1.1 Series TRB (piston rod cylinders) – Ø 125mm – Ø 200mm Cylinders according to DIN ISO 15552

Released components are listed below. For dimensions and additional information see our online catalog: Series TRB

Name (Type) Ø x stroke in mm Order number Remark Series TRB piston rod cylinders Ø 125 * 25 0822206201 Series TRB piston rod cylinders Ø 125 * 50 0822206202 Series TRB piston rod cylinders Ø 125 * 80 0822206203 Series TRB piston rod cylinders Ø 125 * 100 0822206204 Series TRB piston rod cylinders Ø 125 * 125 0822206205 Series TRB piston rod cylinders Ø 125 * 160 0822206206 Series TRB piston rod cylinders Ø 125 * 200 0822206207 Series TRB piston rod cylinders Ø 125 * 250 0822206208 Series TRB piston rod cylinders Ø 125 * 320 0822206209 Series TRB piston rod cylinders Ø 125 * 400 0822206210 Series TRB piston rod cylinders Ø 125 * 500 0822206211 Series TRB piston rod cylinders Ø 160 * 25 0822207201 Series TRB piston rod cylinders Ø 160 * 50 0822207202 Series TRB piston rod cylinders Ø 160 * 80 0822207203 Series TRB piston rod cylinders Ø 160 * 100 0822207204 Series TRB piston rod cylinders Ø 160 * 125 0822207205 Series TRB piston rod cylinders Ø 160 * 160 0822207206 Series TRB piston rod cylinders Ø 160 * 200 0822207207 Series TRB piston rod cylinders Ø 160 * 250 0822207208 Series TRB piston rod cylinders Ø 160 * 320 0822207209 Series TRB piston rod cylinders Ø 160 * 400 0822207210 Series TRB piston rod cylinders Ø 160 * 500 0822207211 Series TRB piston rod cylinders Ø 200 * 25 0822208201 Series TRB piston rod cylinders Ø 200 * 50 0822208202 Series TRB piston rod cylinders Ø 200 * 80 0822208203 Series TRB piston rod cylinders Ø 200 * 100 0822208204 Series TRB piston rod cylinders Ø 200 * 125 0822208205 Series TRB piston rod cylinders Ø 200 * 160 0822208206 Series TRB piston rod cylinders Ø 200 * 200 0822208207 Series TRB piston rod cylinders Ø 200 * 250 0822208208



Series TRB piston rod cylinders Ø 200 * 320 0822208209 Series TRB piston rod cylinders Ø 200 * 400 0822208210 Series TRB piston rod cylinders Ø 200 * 500 0822208211


4.1.2.1.1 Cylinder accessories for cylinders according to DIN ISO 15552 Add-on components for series PRA- and TRB- cylinders Ø 32- Ø 200 mm

Released components are listed below. For dimensions and additional information see our online catalog: Cylinder accessories

Name (Type) Ø x stroke in mm Order number Remark

Foot mounting MS 1 Ø 32 1827001271 Foot mounting MS 1 Ø 50 1827001273 Foot mounting MS 1 Ø 63 1827001498 Foot mounting MS 1 Ø 80 1827001275 Foot mounting MS 1 Ø 100 1827001276 Foot mounting MS 1 Ø 125 1827001310 Foot mounting MS 1 Ø 160 1827001457 Foot mounting MS 1 Ø 200 1827001458

Clevis mounting MP 2 Ø 32 1827001289 Clevis mounting MP 2 Ø 50 1827001291 Clevis mounting MP 2 Ø 63 1827001500 Clevis mounting MP 2 Ø 80 1827001293 Clevis mounting MP 2 Ø 100 1827001294 Clevis mounting MP 2 Ø 125 1827004862 Clevis mounting MP 2 Ø 160 1827004863 Clevis mounting MP 2 Ø 200 1827004864 Bearing block AB 7 with fixed bearing and foot Ø 32 1825805275 Bearing block AB 7 with fixed bearing and foot Ø 50 1825805277 Bearing block AB 7 with fixed bearing and foot Ø 63 1825805278 Bearing block AB 7 with fixed bearing and foot Ø 80 1825805279 Bearing block AB 7 with fixed bearing and foot Ø 100 1825805280 Bearing block AB 7 with fixed bearing and foot Ø 125 1825805281 Bearing block AB 7 with fixed bearing Ø 160 1825805282



and foot

Bearing block AB 7 with fixed bearing and foot Ø 200 1825805283


Continuation: Cylinder accessories for series PRA- and TRB- Cylinders Ø 32- Ø 200 mm Released components are listed below. For dimensions and additional information see our online catalog: Cylinder accessories

Name (Type) Ø x stroke in mm Order number Remark Axle AA 4 Ø 32 1823120020 Axle AA 4 Ø 50 1823120022 Axle AA 4 Ø 63 1823120023 Axle AA 4 Ø 80 1823120024 Axle AA 4 Ø 100 1823120025 Axle AA 4 Ø 125 5236000092 Axle AA 4 Ø 160 5237000092 Axle AA 4 Ø 200 5237000092 Flange mounting MF 1, MF 2 Ø 32 1827001277 Flange mounting MF 1, MF 2 Ø 50 1827001279 Flange mounting MF 1, MF 2 Ø 63 1827001499 Flange mounting MF 1, MF 2 Ø 80 1827001281 Flange mounting MF 1, MF 2 Ø 100 1827001282 Flange mounting MF 1, MF 2 Ø 125 1827004861 Flange mounting MF 1, MF 2 Ø 160 1827001460 Flange mounting MF 1, MF 2 Ø 200 1827001461 Trunnion mounting MT 4 for series PRA Ø 32 1827003991 Trunnion mounting MT 4 for series PRA Ø 50 1827003993 Trunnion mounting MT 4 for series PRA Ø 63 1827003994 Trunnion mounting MT 4 for series PRA Ø 80 1827003995 Trunnion mounting MT 4 for series PRA Ø 100 1827003996 Trunnion mounting MT 4 for series PRA Ø 125 1827005948 Trunnion mounting MT 4 for series PRA Ø 160 1827005949 Trunnion mounting MT 4 for series PRA Ø 200 1827005950 Bearing brackets AT 4 for series MT 4 Ø 32 1827001603 Bearing brackets AT 4 for series MT 4 Ø 50 1827001604 Bearing brackets AT 4 for series MT 4 Ø 63 1827001605 Bearing brackets AT 4 for series MT 4 Ø 80 1827001605



Continuation: Cylinder accessories for series PRA- and TRB- Cylinders Ø 32- Ø 200 mm Released components are listed below. For dimensions and additional information see our online catalog: Cylinder accessories Name (Type) Ø x stroke in mm Order number Remark Bearing brackets AT 4 for series MT 4 Ø 100 1827001606 Bearing brackets AT 4 for series MT 4 Ø 125 1827001606 Bearing brackets AT 4 for series MT 4 Ø 160 1827001607 Bearing brackets AT 4 for series MT 4 Ø 200 1827001607 Axle AA 6 non-rotating Ø 32 5230000082 Axle AA 6 non-rotating Ø 50 5232000082 Axle AA 6 non-rotating Ø 63 5233000082 Axle AA 6 non-rotating Ø 80 5234000082 Axle AA 6 non-rotating Ø 100 5235000082 Axle AA 6 non-rotating Ø 125 5236000082 Axle AA 6 non-rotating Ø 160 5237000082 Axle AA 6 non-rotating Ø 200 5237000082 Rod clevis AP 2 for cylinders Ø 32 1822122024 Rod clevis AP 2 for cylinders Ø 50 1822122005 Rod clevis AP 2 for cylinders Ø 63 1822122005 Rod clevis AP 2 for cylinders Ø 80 1822122004 Rod clevis AP 2 for cylinders Ø 100 1822122004 Rod clevis AP 2 for cylinders Ø 125 1827001493 Rod clevis AP 2 for cylinders Ø 160 1827001471 Rod clevis AP 2 for cylinders Ø 200 1827001471 Bearing block AB 7 with fixed bear-ing and foot Ø 32 1825805275 Bearing block AB 7 with fixed bear-ing and foot Ø 50 1825805277 Bearing block AB 7 with fixed bear-ing and foot Ø 63 1825805278 Bearing block AB 7 with fixed bear-ing and foot Ø 80 1825805279 Bearing block AB 7 with fixed bear-ing and foot Ø 100 1825805280 Bearing block AB 7 with fixed bear-ing and foot Ø 125 1825805281 Bearing block AB 7 with fixed bear-ing and foot Ø 160 1825805282 Bearing block AB 7 with fixed bear-ing and foot Ø 200 1825805283 Clevis mounting AB 6 incl. pivot pins Ø 32 1827001593



Clevis mounting AB 6 incl. pivot pins Ø 50 1827001595 Clevis mounting AB 6 incl. pivot pins Ø 63 1827002024 Clevis mounting AB 6 incl. pivot pins Ø 80 1827001597 Clevis mounting AB 6 incl. pivot pins Ø 100 1827001598 Clevis mounting AB 6 incl. pivot pins Ø 125 1827001599 Clevis mounting AB 6 incl. pivot pins Ø 160 1827001600 Clevis mounting AB 6 incl. pivot pins Ø 200 1827001601 Ball eye rod end AP 6 Ø 32 1822124003 Ball eye rod end AP 6 Ø 50 1822124005


Continuation: Cylinder accessories for series PRA- and TRB- Cylinders Ø 32- Ø 200 mm Released components are listed below. For dimensions and additional information see our online catalog: Cylinder accessories Name (Type) Ø x stroke in mm Order number Remark Ball eye rod end AP 6 Ø 63 1822124005 Ball eye rod end AP 6 Ø 80 1822124006 Ball eye rod end AP 6 Ø 100 1822124006 Ball eye rod end AP 6 Ø 125 1822124013 Ball eye rod end AP 6 Ø 160 1822124008 Ball eye rod end AP 6 Ø 200 1822124008 Bearing block with spherical bear-ings, angled, according to VDMA 24562 part 2

Ø 32 1827001784

Bearing block with spherical bear-ings, angled, according to VDMA 24562 part 2

Ø 50 1827001786


Ø 63 1827001787


Ø 80 1827001788


Ø 100 1827001789


Ø 125 1827001790


Ø 160 1827001791


Ø 200 1827001792

Rear eye MP 6 with ball joint and food Ø 32 1827001619 Rear eye MP 6 with ball joint and food Ø 50 1827001621 Rear eye MP 6 with ball joint and food Ø 63 1827020087 Rear eye MP 6 with ball joint and food Ø 80 1827001623 Rear eye MP 6 with ball joint and food Ø 100 1827001624 Rear eye MP 6 with ball joint and food Ø 125 1827001625 Rear eye MP 6 with ball joint and food Ø 160 1827001626



Continuation: Cylinder accessories for series PRA- and TRB- Cylinders Ø 32- Ø 200 mm Released components are listed below. For dimensions and additional information see our online catalog: Cylinder accessories Name (Type) Ø x stroke in mm Order number Remark Rear eye MP 6 with ball joint and food Ø 200 1827001627 Rear eye MP 4 for clevis mounting MP 2 Ø 32 1827001283 Rear eye MP 4 for clevis mounting MP 2 Ø 50 1827001285 Rear eye MP 4 for clevis mounting MP 2 Ø 63 1827020086 Rear eye MP 4 for clevis mounting MP 2 Ø 80 1827001287 Rear eye MP 4 for clevis mounting MP 2 Ø 100 1827001288 Rear eye MP 4 for clevis mounting MP 2 Ø 125 1827004866 Rear eye MP 4 for clevis mounting MP 2 Ø 160 1827004867 Rear eye MP 4 for clevis mounting MP 2 Ø 200 1827004868



4.1.2.2 Double-acting mini cylinders Ø10mm to Ø25mm; ISO 6432

4.1.2.2.1 Series OCT (Mini cylinders) Ø 10mm to Ø 25mm Cylinders according to ISO 6432

Released components are listed below. For dimensions and additional information see our online catalog: Serie OCT Name (Type) Ø x stroke in mm Order number Remark Serie OCT Ø 10 * 25 R480052324 Serie OCT Ø 10 * 50 R480052325 Serie OCT Ø 16 * 25 5283030050 Serie OCT Ø 16 * 50 5283030100 Serie OCT Ø 16 * 100 5283030200 Serie OCT Ø 25 * 25 5285030050 Serie OCT Ø 25 * 50 5285030100 Serie OCT Ø 25 * 100 5285030200

4.1.2.2.1 Series MNI (Mini cylinders)- Ø 10mm to Ø 25mm Cylinders according to ISO 6432

Released components are listed below. For dimensions and additional information see our online catalog: Serie MNI Name (Type) Ø x Stroke in mm Order number Remark Series MNI Ø 10 * 25 0822330202 Series MNI Ø 10 * 50 0822330203 Series MNI Ø 16 * 25 0822332202 Series MNI Ø 16 * 50 0822332203 Series MNI Ø 16 * 100 0822332205 Series MNI Ø 25 * 25 0822334202 Series MNI Ø 25 * 50 0822334203 Series MNI Ø 25 * 100 0822334205

http://www.rexrothpneumatics.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?PageID=g95072&Language=EN&VHist=g53567,g94167&Variant=internet



4.1.2.2.1 Add-on components for Mini cylinders according to DIN ISO 8139 / 8140 Cylinder accessories for series OCT- und MNI Ø 10mm - Ø 25mm

Released components are listed below. For dimensions and additional information see our online catalog: Cylinder accessories series OCT Cylinder accessories series MNI

http://www.rexrothpneumatics.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?PageID=g203168&Language=EN&VHist=g53567,g94167,g95072&Variant=internet



4.1.2.3 Rodless cylinders Ø 32 mm - Ø 80 mm:

4.1.2.3.1 Series RTC – Version BASIC

Released components are listed below. For dimensions and additional information see our online catalog: Series RTC


RTC-BV (Basic Version) Ø 32 * 125 Link: Configurator RTC-BV (Basic Version) Ø 32 * 160 Link: Configurator RTC-BV (Basic Version) Ø 32 * 200 R480141462 RTC-BV (Basic Version) Ø 32 * 250 Link: Configurator RTC-BV (Basic Version) Ø 32 *320 Link: Configurator RTC-BV (Basic Version) Ø 32 * 400 R480141464 RTC-BV (Basic Version) Ø 32 * 500 R480141465 RTC-BV (Basic Version) Ø 32 * 1000 R480141471 RTC-BV (Basic Version) Ø 50 * 125 Link: Configurator RTC-BV (Basic Version) Ø 50 * 160 Link: Configurator RTC-BV (Basic Version) Ø 50 * 200 Link: Configurator RTC-BV (Basic Version) Ø 50 * 250 Link: Configurator RTC-BV (Basic Version) Ø 50 * 320 Link: Configurator RTC-BV (Basic Version) Ø 50 * 400 R480148854 RTC-BV (Basic Version) Ø 50 * 500 R480146166 RTC-BV (Basic Version) Ø 50 * 1000 R480149199 RTC-BV (Basic Version) Ø 63 * 125 Link: Configurator RTC-BV (Basic Version) Ø 63 * 160 Link: Configurator RTC-BV (Basic Version) Ø 63 * 200 Link: Configurator RTC-BV (Basic Version) Ø 63 * 250 Link: Configurator RTC-BV (Basic Version) Ø 63 *320 Link: Configurator RTC-BV (Basic Version) Ø 63 * 400 R480147730 RTC-BV (Basic Version) Ø 63 * 500 R480147713 RTC-BV (Basic Version) Ø 63 * 1000 R480147036 RTC-BV (Basic Version) Ø 80 * 125 Link: Configurator RTC-BV (Basic Version) Ø 80 * 160 Link: Configurator RTC-BV (Basic Version) Ø 80 * 200 Link: Configurator

http://www.rexrothpneumatics.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?PageID=g56968&Language=EN&VHist=g53567,g94267,g95467&DisplayType=tile

http://brpconf-c.rexrothpneumatics.com/?&language=en&lang=de&History=g56968


















RTC-BV (Basic Version) Ø 80 * 250 Link: Configurator RTC-BV (Basic Version) Ø 80 *320 Link: Configurator RTC-BV (Basic Version) Ø 80 * 400 R480147731 RTC-BV (Basic Version) Ø 80 * 500 R480147714 RTC-BV (Basic Version) Ø 80 * 1000 R480147700




4.1.2.3.1 Series RTC – Version Heavy Duty


Bezeichnung (Typ) Ø x Hub in mm Bestellnummer Bemerkung RTC-HD (Heavy Duty) Ø 32 * 125 Link: Configurator RTC-HD (Heavy Duty) Ø 32 * 160 Link: Configurator RTC-HD (Heavy Duty) Ø 32 * 200 R480154726 RTC-HD (Heavy Duty) Ø 32 * 250 Link: Configurator RTC-HD (Heavy Duty) Ø 32 *320 Link: Configurator RTC-HD (Heavy Duty) Ø 32 * 400 R480148602 RTC-HD (Heavy Duty) Ø 32 * 500 R480147726 RTC-HD (Heavy Duty) Ø 32 * 1000 R480148582 RTC-HD (Heavy Duty) Ø 50 * 125 Link: Configurator RTC-HD (Heavy Duty) Ø 50 * 160 Link: Configurator RTC-HD (Heavy Duty) Ø 50 * 200 Link: Configurator RTC-HD (Heavy Duty) Ø 50 * 250 Link: Configurator RTC-HD (Heavy Duty) Ø 50 *320 Link: Configurator RTC-HD (Heavy Duty) Ø 50 * 400 R480155175 RTC-HD (Heavy Duty) Ø 50 * 500 R480147728 RTC-HD (Heavy Duty) Ø 50 * 1000 R480149030 RTC-HD (Heavy Duty) Ø 63 * 125 Link: Configurator RTC-HD (Heavy Duty) Ø 63 * 160 Link: Configurator RTC-HD (Heavy Duty) Ø 63 * 200 Link: Configurator RTC-HD (Heavy Duty) Ø 63 * 250 Link: Configurator RTC-HD (Heavy Duty) Ø 63 *320 Link: Configurator RTC-HD (Heavy Duty) Ø 63 * 400 R480156946 RTC-HD (Heavy Duty) Ø 63 * 500 R480147729 RTC-HD (Heavy Duty) Ø 63 * 1000 R480149031

















4.1.2.3.1 Series RTC – Version Compact Guide


Name (Type) Ø x stroke in

mm Order number Remark RTC-CG (Compact Guide) Ø 32 * 125 Link: Configurator RTC-CG (Compact Guide) Ø 32 * 160 Link: Configurator RTC-CG (Compact Guide) Ø 32 * 200 R480154848 RTC-CG (Compact Guide) Ø 32 * 250 Link: Configurator RTC-CG (Compact Guide) Ø 32 *320 Link: Configurator RTC-CG (Compact Guide) Ø 32 * 400 R480148680 RTC-CG (Compact Guide) Ø 32 * 500 R480146674 RTC-CG (Compact Guide) Ø 32 * 1000 R480153428

4.1.2.3.1 Serie RTC – Accessories All components for cylinder mounting are released: - End cover mounting - Foot mounting - Coupling - Shock absorber kits - Connection kits, centering rings, sliding block






http://www.rexrothpneumatics.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?PageID=g56968&Language=EN&DisplayType=tile


4.1.2.4 Swivel motors (rotary actuators) Swivel motors (rotary acuators) with rack and bevel wheel

4.1.2.4.1 Series TRR

Released components are listed below. For dimensions and additional information see our online catalog: Series TRR

Name (Type) Ø x stroke in de-gree°

Order num-ber Remark

Rotary cylinder series TRR Ø 32 * 90° 0822930204 Rotary cylinder series TRR Ø 32 *180° 0822930205 Rotary cylinder series TRR Ø 32 * 360° 0822930206 Rotary cylinder series TRR Ø 50 * 90° 0822932204 Rotary cylinder series TRR Ø 50 * 180 0822932205 Rotary cylinder series TRR Ø 50 * 360° 0822932206 Rotary cylinder series TRR Ø 63 * 90° 0822933204 Rotary cylinder series TRR Ø 63 * 180 0822933205 Rotary cylinder series TRR Ø 63 * 360° 0822933206 Rotary cylinder series TRR Ø 80 * 90° 0822934204 Rotary cylinder series TRR Ø 80 * 180 0822934205 Rotary cylinder series TRR Ø 80 * 360° 0822934206 Rotary cylinder series TRR Ø 100 * 90° 0822935204 Rotary cylinder series TRR Ø 100 * 180 0822935205 Rotary cylinder series TRR Ø 100 * 360° 0822935206



4.1.2.4.1 Series RAN Swivel motor (rotary wing drive) with swivel wings

Released components are listed below. For dimensions and additional information see our online catalog: Series RAN

Name (Type) Nm, stroke in degree°


Rotary wing drive series RAN1 0,16 Nm, 90° 2650117000 Rotary wing drive series RAN1 0,16 Nm, 180° 2650117010 Rotary wing drive series RAN1 0,16 Nm, 270° 2650117020 Rotary wing drive series RAN3 0,39 Nm, 90° 2650117030 Rotary wing drive series RAN3 0,39 Nm, 180° 2650117040 Rotary wing drive series RAN3 0,39 Nm, 270° 2650117050 Rotary wing drive series RAN8 1,0 Nm, 90° 2650117060 Rotary wing drive series RAN8 1,0 Nm, 180° 2650117070 Rotary wing drive series RAN8 1,0 Nm, 270° 2650117080 Rotary wing drive series RAN20 2,6 Nm, 90° 2650117090 Rotary wing drive series RAN20 2,6 Nm, 180° 2650117100 Rotary wing drive series RAN20 2,6 Nm, 270° 2650117110 Rotary wing drive series RAN50 7,1 Nm, 90° 2650117120 Rotary wing drive series RAN50 7,1 Nm, 180° 2650117130 Rotary wing drive series RAN50 7,1 Nm, 275° 2650117140



4.1.2.5 Compact cylinders ISO 21287 piston rod Ø 20 mm - Ø 80 mm

4.1.2.5.1 Series CCI piston rod with internal thread Ø 20 mm - Ø 80 mm Cylinders according to ISO 21287

Released components are listed below. For dimensions and additional information see our online catalog: Series CCI

Name (Type) Ø x stroke in mm Order number Remark Series CCI double-acting with internal thread Ø 20 * 10 R422001013 Series CCI double-acting with internal thread Ø 20 * 20 R422001033 Series CCI double-acting with internal thread Ø 20 * 30 R422001053 Series CCI double-acting with internal thread Ø 20 * 40 R422001063 Series CCI double-acting with internal thread Ø 20 * 50 R422001073 Series CCI double-acting with internal thread Ø 32 * 10 R422001015 Series CCI double-acting with internal thread Ø 32 * 20 R422001035 Series CCI double-acting with internal thread Ø 32 * 30 R422001055 Series CCI double-acting with internal thread Ø 32 * 40 R422001065 Series CCI double-acting with internal thread Ø 32 * 50 R422001075 Series CCI double-acting with internal thread Ø 50 * 10 R422001017 Series CCI double-acting with internal thread Ø 50 * 20 R422001037 Series CCI double-acting with internal thread Ø 50 * 30 R422001057 Series CCI double-acting with internal thread Ø 50 * 40 R422001067 Series CCI double-acting with internal thread Ø 50 * 50 R422001077 Series CCI double-acting with internal thread Ø 63 * 10 R422001018 Series CCI double-acting with internal thread Ø 63 * 20 R422001038 Series CCI double-acting with internal thread Ø 63 * 30 R422001058 Series CCI double-acting with internal thread Ø 63 * 40 R422001068 Series CCI double-acting with internal thread Ø 63 * 50 R422001078 Series CCI double-acting with internal thread Ø 80 * 10 R422001019 Series CCI double-acting with internal thread Ø 80 * 20 R422001039 Series CCI double-acting with internal thread Ø 80 * 30 R422001059 Series CCI double-acting with internal thread Ø 80 * 40 R422001069 Series CCI double-acting with internal thread Ø 80 * 50 R422001079



4.1.2.5.2 Series CCI piston rod with non-rotating Ø 20 mm- Ø 80 mm Cylinders according to ISO 21287

Released components are listed below. For dimensions and additional information see our online catalog: Series CCI


Series CCI double-acting, with non-rotating Ø 20 * 10 R422001273 Series CCI double-acting, with non-rotating Ø 20 * 20 R422001293 Series CCI double-acting, with non-rotating Ø 20 * 30 R422001313 Series CCI double-acting, with non-rotating Ø 20 * 40 R422001323 Series CCI double-acting, with non-rotating Ø 20 * 50 R422001333 Series CCI double-acting, with non-rotating Ø 32 * 10 R422001275 Series CCI double-acting, with non-rotating Ø 32 * 20 R422001295 Series CCI double-acting, with non-rotating Ø 32 * 30 R422001315 Series CCI double-acting, with non-rotating Ø 32 * 40 R422001325 Series CCI double-acting, with non-rotating Ø 32 * 50 R422001335 Series CCI double-acting, with non-rotating Ø 50 * 10 R422001277 Series CCI double-acting, with non-rotating Ø 50 * 20 R422001297 Series CCI double-acting, with non-rotating Ø 50 * 30 R422001317 Series CCI double-acting, with non-rotating Ø 50 * 40 R422001327 Series CCI double-acting, with non-rotating Ø 50 * 50 R422001337 Series CCI double-acting, with non-rotating Ø 63 * 10 R422001278 Series CCI double-acting, with non-rotating Ø 63 * 20 R422001298 Series CCI double-acting, with non-rotating Ø 63 * 30 R422001318 Series CCI double-acting, with non-rotating Ø 63 * 40 R422001328 Series CCI double-acting, with non-rotating Ø 63 * 50 R422001338 Series CCI double-acting, with non-rotating Ø 80 * 10 R422001279 Series CCI double-acting, with non-rotating Ø 80 * 20 R422001299 Series CCI double-acting, with non-rotating Ø 80 * 30 R422001319 Series CCI double-acting, with non-rotating Ø 80 * 40 R422001329 Series CCI double-acting, with non-rotating Ø 80 * 50 R422001339



4.1.2.1.3 Series CCI add-on components Add-on components for short stroke cylinders series CCI

Cylinders according to ISO 21287 and 15552 Released components are listed below. For dimensions and additional information see our online catalog: Cylinder accessories CCI

4.2 Energy control and regulation

4.2.1 Way valves and accessories

4.2.1.1 Way valves electromagnetically operated

4.2.1.2 3/2 way walves electromagnetically operated

Way valves Released components are listed below. For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person.

Name (Type) Dimensions Order number Remark

CNOMO-pilot valve flangable M12-connection 0820019530 24 V HHB

monostabel

Shut-off valve AS2 G1/4 R412006258

without CNOMO pilot valve Please use Sil.R412004817

Shut-off valve AS3 G1/2 R412007259 without CNOMO pilot valve

Shut-off valve AS5 G1 R412009259 without CNOMO pilot valve

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4.2.1.2.1 5/2 – ectromagnetically operated with Namur-porting configuration

Name (Type) Dimensions Order number Remark 5/2 way valve monostable

co-ax version G1/8 0820022987 Without coil

Coil with M 12 – connection Form B DIN 1824210352 24 VDC


4.2.1.2.2 Pneumatical operated and time switching valve

Released components are listed below. For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person.

Name (Type) Dimensions Order number Remark Shut-off valve series AS2 R412006262 Schalld.R412004817 verwenden Shut-off valve series AS3 R412007263 Shut-off valve series AS5 R412009263 Filling valve AS2 R412006272 Filling valve AS3 R412007273 Filling valve AS5 R412009273 Time switching valve 1-99999 min M 5 0820215113

5-digit, usable for filling units point 4.2.1.2.3

4.2.1.2.3 Filling units

Name (Type) Dimensions Order number Remark

Filling unit with CD01 valves and time switching valve point 4.2.1.2.2

connections G1/4 R416005016

Valves according to ISO 15407-1

Filling unit with 581- valves and time switching valve point 4.2.1.2.2


Valves according to ISO 5599-1 Gr.1

Filling unit with 581- valves and time switching valve point 4.2.1.2.2


Valves according to ISO 5599-1 Gr.3

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4.2.1.2.4 mechanically (manually) operated 3/2 way valves mechanically (manually) operated

with actuating elements, mechanically & manually operated Released components are listed below. For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. Series AP Name (Type) Dimensions Order number Remark Series AP with plunger 3/2-ways G ¼, NG 6 0820400001 Basic valve Follower roll, actuating elements for valve specified above * 2827030002

Data available on request

Roller lever with one-way trip, actuating elements for valve specified above * 2827030003


3/2 valve AS2 G ¼ R412006256 lockable

3/2 valve AS3 G ½ R412007261 lockable

3/2 valve AS5 G 1 R412009261 lockable 4/2 way valve mechanically (manually) operated

With actuating elements, mechanically & manually operated

Released components are listed below. For dimensions and additional information see our online catalog: Series AP Name (Type) Dimensions Order number Remark Series AP with plunger 4/2-ways G ¼, NG 6 0820401001 Basic valve Follower roll, actuating elements for valve specified above * 2827030006


Roller lever with one-way trip, actuating elements for valve specified above * 2827030007


Pressure key, actuating elements for valve specified above * 2827030008


Lever, actuating elements for valve speci-fied above * 2827030009


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4.2.1.3 5/2 and 5/3 way valves according to ISO 5599-1

4.2.1.3.1 Size 1 electrically operated Way valves acording to ISO 5599-1

Released components are listed below. For dimensions and additional information see our online catalog: Series 581 Name (Type) Dimensions Order number Remark Sealing cap for manual override. Delivery quantity 10 * 8980122904

For contact bridges

Series 581, 5/2 – way valve bistable ISO 1, 24 V 5811260130

Series 581, 5/2 – way valve bistable ISO 1, 24 V R404064741 With differenti-

al piston Series 581, 5/3 – way valve middle position pressurized ISO 1, 24 V 5811760130 Serie 581, 5/3 – way valve middle position opend ISO 1, 24 V 5811560130 Contact bridge M12x1 for series 581 monostabel M12x1 5763573113 Contact bridge M12x1 for series 581 bistabel M12x1 5763573103

ISO-Valves series 581: Switching plates size 1 are mounted at the valve.



4.2.1.3.2 Size 1 pneumatically operated Way valves according to ISO 5599-1

Released components are listed below. For dimensions and additional information see our online catalog: Series 581 Name (Type) Dimensions Order number Remark Series 581, 5/2-ways bistabel, pneumatically operated both sided. ISO 1 5811630000 Series 581, 5/3-ways, middle position pressur-ized ISO 1 5811730000 Series 581, 5/3-ways, middle position opend ISO 1 5811530000



4.2.1.3.2 Size 3 electrically operated Way valves according to ISO 5599-1

Released components are listed below. For dimensions and additional information see our online catalog: Series 581

Name (Type) Model ran-ge


Series 581, 5/2-ways monost. basic valve with differential piston

ISO 3, CNOMO

5813680000

Series 581, 5/2-ways bistabel, basic valve with differential piston

ISO 3, CNOMO

5813680000

Series 581, 5/3-ways middle position pressur-ized, basic valve

ISO 3, CNOMO

5813780000

Series 581 5/3-ways middle position exhausted basic valve

ISO 3, CNOMO

5813580000

CNOMO-pilot valve for basic valves M12-connection 0820019530

incl. 24 VDC-coil

Series 581, 5/2-ways monostabel, air return and differential piston

ISO 3, CNOMO

5813670530 24 V, electrical connector

Series 581, 5/2-ways bistabel and differential piston

ISO 3, CNOMO

R402001743 24 V, electrical connector

Series 581, 5/3-ways middle position ventilated ISO 3, CNOMO


Series 581, 5/3-ways middle position ventilated ISO 3, CNOMO


Coil Form A DIN 1824210354 Replacement coil M12

ISO- valves series 581: Switching plates size 3 are mounted at the valve.



4.2.1.3.3 Size 3 pneumatically operated Way valves according to ISO 5599-1

Released components are listed below. For dimensions and additional information see our online catalog: Serie 581 Name (Type) Dimensions Order number Remark Series 581, 5/2 - ways bistabel, ISO 3 5813630000 Series 581, 5/3-ways middle position ventilated ISO 3 5813730000 Series 581, 5/3-ways middle position exhausted ISO 3 5813530000

4.2.1.4 Accessories for way valves according to ISO 5599-1 Accessories according to ISO 5599-1 & VDMA 24345

4.2.1.4.1 Single subbases, connections sidewise VDMA 24345 A…G

Released components are listed below. For dimensions and additional information see our online catalog: ISO 5599-1 Name (Type) Model range Order number Remark Single subbases form A Size 1 1825503143 Single subbases form A Size 3 1825503149




4.2.1.4.2 Single subbases, connections on the bottom VDMA 24345 B…G

Released components are listed below. For dimensions and additional information see our online catalog: ISO 5599-1 Name (Type) Model range Order number Remark Single subbases form B Size 1 1825503201 Single subbases form B Size 3 1825503203

4.2.1.4.3 Intermediate plates, connections in the bottom VDMA 24345 C…G

Released components are listed below. For dimensions and additional information see our online catalog: ISO 5599-1 Name (Type) Model range Order number Remark Intermediate plates form C Size 1 1825503144 Intermediate plates form C Size 3 1825503150

4.2.1.4.4 End plates VDMA 24345 D…G

Released components are listed below. For dimensions and additional information see our online catalog: ISO 5599-1

Name (Type) Model range Order number Remark

End plates form DA and DB Size 1 1825503145 End plates form DA and DB Size 3 1825503151

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4.2.1.4.5 Angle subplates VDMA 24345 E Angle subplates with connections for differential pressure switch VDMA 24345 form E

Released components are listed below. For dimensions and additional information see our online catalog: ISO 5599-1 Name (Type) Model range Order number Remark Angle subplates Size 1 1825503324 Angle subplates Size 3 1825503764

4.2.1.4.6 Blanking Plates

Released components are listed below. For dimensions and additional information see our online catalog: ISO 5599-1 Name (Type) Model range Order number Remark Blanking Plates Size 1 1825503282 Blanking Plates Size 3 1825503174

4.2.1.4.7 Throttle plates

Released components are listed below. For dimensions and additional information see our online catalog: ISO 5599-1 Name (Type) Model range Order number Remark





Throttle plates Size 1 0821201023 Throttle plates Size 3 0821201025


4.2.1.8 5/2 and 5/3 way valves according to ISO 15407-1, VDMA 24563 Way valves & accessories according to ISO 15407-1 VDMA 24563

4.2.1.8.1 Way valves electrically operated with M12 connection Way valves electrically operated with M12 connection

Released components are listed below. For dimensions and additional information see our online catalog: ISO 15407-1 Name (Type) Model range Order number Remark Sealing caps for manual override, 10 pieces * 8980122904

For contact bridge

Series CD01 PA, double 3/2-way valve ventilated VDMA01, 26 mm 5763970620 Without detent

Series CD01 PA, 5/2-way valve, monostabel VDMA01, 26 mm 5763510620

Without detent No movement during emer-gency stop

allowed! Series CD01 PA, 5/2-way valve, bista-bel VDMA01, 26 mm 5763530620 Without detent Series CD01 PA, 5/3-way valve middle position ventilated VDMA01, 26 mm 5763800920 Without detent Series CD01 PA, 5/3-way valve middle position exhausted VDMA01, 26 mm 5763810920 Without detent

4.2.1.8.2 Contact bridges with M12 connection

Released components are listed below. For dimensions and additional information see our online catalog: ISO 15407-1

Name (Type) Model range Order number Remark

Contact bridge M12x1 for monostabel valves CD 01 PA 5763573113

Contact bridge M12x1 for bistab. and 5/3 valves CD 01 PA 5763573103




4.2.1.8.3 Way valves pneumatically operated

Released components are listed below. For dimensions and additional information see our online catalog: ISO 15407-1 Name (Type) Model range Order number Remark Series CD01, double 3/2-way valve ventilated VDMA01, 26 mm 5714003990 Series CD01, 5/2-way valve bistabel VDMA01, 26 mm 5714003530 Series CD01, 5/3-way valve, middle position ventilates VDMA01, 26 mm 5714003800 Series CD01, 5/3-way valve, middle position exhausted VDMA01, 26 mm 5714003810

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4.2.1.8.4 Connection plates

Released components are listed below. For dimensions and additional information see our online catalog: ISO 15407-1 Name (Type) Dimensions Order number Remark Single subbase G ¼ 1825504016 Intermediate plate G ¼ 1825504026 End plate G 3/8 1825504031 Blanking plate 26 mm 1825504033 Mounting kit for rail EN 50 022 26 mm 1821398007

4.2.3 Blocking valves

4.2.3.1 Non-return valves Non-return valves series NR01 with internal thread

Released components are listed below. For dimensions and additional information see our online catalog: Serie NR01 Name (Type) Dimensions Order number Remark Series NR 01 G 1/8 5340981000 Series NR 01 G ¼ 5340981100 Series NR 01 G ½ 5340981300 Series NR 01 G 1 5340970300




4.2.3.2 Non-return valves unlockable with manual exhaust Non-return valve series unlockable with manual exhaust

Released components are listed below. For dimensions and additional information see our online catalog: Serie NR02 Name (Type) Dimensions Order number Remark Series NR 02 G 1/8 0821003045 Series NR 02 G ¼ 0821003046 Series NR 02 G 3/8 0821003047 Series NR 02 G ½ 0821003048



4.2.3.3 Double check valves Released components are listed below. For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. OR-shuttle valves Name (Type) Dimensions Order number Remark Double check valve (OR) G 1/8 0821000002 Shuttle valve Double check valve (OR) G ¼ 0821000003 Shuttle valve Double check valve (OR) G ½ 0821000011 Shuttle valve

4.2.3.4 Quick exhaust valves Quick exhaust valves series 573 with internal thread

Released components are listed below. For dimensions and additional information see our online catalog: Serie 573 Name (Type) Dimensions Order number Remark Series 573 G 1/8 5735040000 Series 573 G ¼ 5735040100 Series 573 G ½ 5735040300

4.2.3.5 Twin pressure valves

Released components are listed below. For dimensions and additional information see our online catalog: Twin pressure valves Name (Type) Dimensions Order number Remark Twin pressure valve (UND) G 1/8 0821001003 NG 4 Twin pressure valve (UND) G ¼ 0821001002 NG 6







4.2.4 Pressure valve

4.2.5 Flow valves

4.2.5.1 Throttle valve

Released components are listed below. For dimensions and additional information see our online catalog: Series CH01 Name (Type) Dimensions Order number Remark Series CH01 G ¼ 0821201011 NG 6

4.2.5.2 Check-choke valve

4.2.5.2.1 manual adjustable with internal thread

Released components are listed below. For dimensions and additional information see our online catalog: Series CC01 Name (Type) Dimensions Order number Remark Series CC 01 G 1/8 0821200008 Throttle 1 2 Series CC 01 G ¼ 0821200005 Throttle 1 2 Series CC 01 G 3/8 0821200014 Throttle 1 2 Series CC 01 G ½ 0821200003 Throttle 1 2 Series CC 01 G ¾ 0821200015 Throttle 1 2




4.2.5.2.2 Exhaust air throttling

Released components are listed below. For dimensions and additional information see our online catalog: Series CC02 Name (Type) Dimensions Order number Remark

Series CC 02 M5 0821200203

Direction of throttle 21, exhaust air

throttling

Series CC 02 G 1/8 0821200204


throttling

Series CC 02 G ¼ 0821200205


throttling

Series CC 02 G 3/8 0821200206


throttling

Series CC 02 G ½ 0821200207


throttling



4.3 Energy transmission

4.3.1 Tubing and tubing connections

4.3.1.3 Series TU1 P-S flexible tubing (semigrid plastic tube) for air Pneumatic tube; material PA polyamide

Released components are listed below. For dimensions and additional information see our online catalog: Series TU1 P-S Name (Type) Dimensions Order number Remark Series TU1 -S 4 x 1; 25 m 1820712100 uncolored Series TU1 -S 6 x 1; 25 m 1820712101 uncolored Series TU1 -S 8 x 1; 25 m 1820712102 uncolored Series TU1 -S 10 x 1; 25 m 1820712105 uncolored Series TU1 -S 12 x 1,5; 25 m 1820712103 uncolored Series TU1 -S 14 x 1,5; 25 m 1820712104 uncolored

4.3.1.4 Push-in fittings Ø4, Ø6, Ø8, Ø10, Ø14

4.3.1.4.1 Seriess QR2-S screw-in push-in fitting 90° - angle rotatable

Released components are listed below. For dimensions and additional information see our online catalog: Series QR2-S Name (Type) Dimensions Order number Remark 90°-swivel banko connection M5 x 4 1823391652 90°- swivel banko connection G 1/8 x 4 1823391654 90°- swivel banko connection G 1/8 x 6 1823391656


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Continuation: Series QR2-S Standard screw-in push-in fitting 90° - angle rotatable with hexa-gon socket Name (Type) Dimensions Order number Remark 90°- swivel banko connection G 1/8 x 8 1823391657 90°- swivel banko connection G ¼ x 6 1823391658 90°- swivel banko connection G ¼ x 8 1823391659 90°- swivel banko connection G ¼ x 10 1823391660 90°- swivel banko connection G 3/8 x 12 1823391899

4.3.1.4.2 Series QR2-S-RPN straight screw-in push-in fittings

Released components are listed below. For dimensions and additional information see our online catalog: Series QR2-S Name (Type) Dimensions Order number Remark Straight fitting M5 x 4 1823373038 Straight fitting M5 x 6 1823373040 Straight fitting G 1/8 x 4 1823373041 Straight fitting G 1/8 x 6 1823373043 Straight fitting G 1/8 x 8 1823373044 Straight fitting G ¼ x 4 1823373045 Straight fitting G ¼ x 6 1823373047 Straight fitting G ¼ x 8 1823373048 Straight fitting G ¼ x 10 1823373049 Straight fitting G 3/8 x 8 1823373050 Straight fitting G 3/8 x 10 1823373051 Straight fitting G 3/8 x 12 1823373052 Straight fitting G 3/8 x 14 1823373053 Straight fitting G ½ x 14 1823373055



4.3.1.4.3 Series QR2-S-RW angle screw-in push-in fittings

Released components are listed below. For dimensions and additional information see our online catalog: Series QR2-S Name (Type) Dimensions Order number Remark 90°-swivel banjo connection M5 x 4 1823391549 90°- swivel banjo connection G 1/8 x 4 1823391551 90°- swivel banjo connection G 1/8 x 6 1823391553 90°- swivel banjo connection G 1/8 x 8 1823391554 90°- swivel banjo connection G ¼ x 6 1823391556 90°- swivel banjo connection G ¼ x 8 1823391557 90°- swivel banjo connection G ¼ x 10 1823391558 90°- swivel banjo connection G 3/8 x 8 1823391559 90°- swivel banjo connection G 3/8 x 10 1823391560 90°- swivel banjo connection G3/8 x 12 1823391561

4.3.1.4.4 Series QR2-S-RSK straight two tube push-in fittings

Released components are listed below. For dimensions and additional information see our online catalog: Series QR2-S Name (Type) Dimensions Ø Order number Remark Straight fitting Ø 4 1823386077 Straight fitting Ø 6 1823386079 Straight fitting Ø 8 1823386080 Straight fitting Ø 10 1823386081 Straight fitting Ø 12 1823386082 Straight fitting Ø 14 1823386083




4.3.1.4.5 T-push-in fittings QR2-S-RTK

Released components are listed below. For dimensions and additional information see our online catalog: Series QR2-S Name (Type) Dimensions Ø Order Numer Remark T-fitting Ø 4 1823381043 T-fitting Ø 6 1823381045 T-fitting Ø 8 1823381046 T-fitting Ø 10 1823381047 T-fitting Ø 12 1823381048 T-fitting Ø 14 1823381049

4.3.1.4.6 Series QR2-S-RED reducing push-in fittings Series QR2-S Standard

Released components are listed below. For dimensions and additional information see our online catalog: Series QR2-S Name (Type) Dimensions Ø Order number Remark Reducing push-in fitting Ø 6 to Ø 4 1823391615 Reducing push-in fitting Ø 8 to Ø 4 1823391617 Reducing push-in fitting Ø 8 to Ø 6 1823391619 Reducing push-in fitting Ø 10 to Ø 6 1823391620 Reducing push-in fitting Ø 10 to Ø 8 1823391621 Reducing push-in fitting Ø 12 to Ø 6 1823391623 Reducing push-in fitting Ø 12 to Ø 8 1823391624 Reducing push-in fitting Ø 12 to Ø 10 1823391903 Reducing push-in fitting Ø 14 to Ø 4 1823391625 Reducing push-in fitting Ø 14 to Ø 6 1823391626 Reducing push-in fitting Ø 14 to Ø 8 1823391627




4.3.1.4.7 Series QR2-S-RVK 90° -angle push-in fittings QR2-S-RVK

Released components are listed below. For dimensions and additional information see our online catalog: Series QR2-S Name (Type) Dimensions Ø Order number Remark Angled plug connector Ø 4 1823380012 Angled plug connector Ø 6 1823380014 Angled plug connector Ø 8 1823380015 Angled plug connector Ø 10 1823380016 Angled plug connector Ø 12 1823380017 Angled plug connector Ø 14 1823380018

4.3.2 Filter 5µm fully automated

Released components are listed below. For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. Name (Type) Dimensions Order number Remark Series AS2 for G ¼ R412006001 AS2 Series AS3 for G ½ R412007001 AS3 Series AS5 for G 1 R412009010 AS5






4.3.4 Pressure regulator valves

4.3.4.1 manually adjustable

4.3.4.1.1 without E11-locking with lockable hand wheel (without lock)

Released components are listed below. For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. Name (Type) Dimensions Order number Remark Series AS2 pressure valve without E11-locking G ¼ R412006108 AS2 Series AS3 pressure valve without E11-locking G ½ R412007120 AS3 Series AS5 pressure valve without E11-locking G 1 R412009120 AS5

Accessories

4.3.4.1.2 manually adjustable, with E11-locking Name (Type) Dimensions Order number Remark AS2 E11 G1/4 R412006099 AS2 AS3 E11 G1/2 R412007099 AS3 AS 5 E11 G1 R412009099 AS5




http://www.rexrothpneumatics.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?PageID=g95923&Language=EN&VHist=g53567,g94968





4.3.4.1.3 Precision pressure regulation valve manually adjustable

Released components are listed below. For dimensions and additional information see our online catalog: Series PR1-RGP

Name (Type) Dimensions Order number Remark Precision pressure regulation valve G ½ 0,05 - 7bar 0821302173

Without pressure gauge

Precision pressure regulation valve G ¼ 0,05 – 5bar 0821302566


Precision pressure regulation valve G ¼ 0,05 – 3bar 0821302565


4.3.5 Maintenance units from single devices Series AS2 ; AS3 ; AS5 Please see chapter 5 for single devices of the maintenance units. Released components are listed below. Complete maintenance units with fully automated condensate drain. Name (Type) Dimensions Order number Remark Series AS2 without sealing air G1/4 R415012940 Series AS2 with sealing air electrical without timer

G1/4 R415012941

Series AS2 with sealing air with timer G1/4 R415012942 Series AS3 without sealing air G1/2 R415012943 Series AS3 with sealing air without timer G1/2 R415012944 Series AS3 with sealing air with timer G1/2 R415012945 Series AS5 without sealing air G 1 R415012946 Series AS5 with sealing air electrical without timer G 1

R415012947

Series AS5 with sealing air with timer G 1 R415012948 Series AS2 sealing air module G1/4 R415012938 For AS2 , 3 , 5






Microfilter modul AS2 with fully automated condensate drain G1/4 R480311490

Microfilter modul details point 5.1.1


4.3.6 Silencer

Released components are listed below. Silencer Series SI1 Name (Type) Dimensions Ø Ordner number Remark Silencer G ¼ R412010245 0 … 15 bar Silencer G 3/8 R412010246 0 … 15 bar Silencer G ½ R412010247 0 … 15 bar Silencer G ¾ R412010248 0 … 15 bar Silencer G 1 R412010249 0 … 15 bar

4.4. Additional devices

4.4.1 Pressure measuring devices (pressure gauges) Series PG1-SNL-ADJ and SAS - ADJ

Released components are listed below. For dimensions and additional information see our online catalog: Series PG1-SNL-ADJ Series PG1 SAS -ADJ Name (Type) Dimensions Order number Remark Pressure gauge 50 Ø-housing G1/8; 0 - 4 bar 1827231077 Pressure gauge 50 Ø-housing G1/8; 0-10 bar 1827231079 Pressure gauge 50 Ø-housing G1/4; 0 - 4 bar R412003476 Pressure gauge 50 Ø-housing G1/4; 0-10 bar R412003478 Pressure gauge 50 Ø-housing

G1/4; 0 - 4 bar R412007869 Only AS-Series

Pressure gauge 50 Ø-housing G1/4; 0-6 bar R412007870

Only AS-Series

Pressure gauge 50 Ø-housing G1/4; 0-10 bar R412007871

Only AS-Series


http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&PageID=p75594


http://www.rexrothpneumatics.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?PageID=p165894&Language=EN&VHist=g53567,g94968,g95925,g5386&Variant=internet


4.4.2 Pressure switches Series PM1 mechanical adjustable range 0,5bar - 16bar

Released components are listed below. For dimensions and additional information see our online catalog: Series PM1 Name (Type) Dimensions Order number Remark Pressure switch M 12 x 1 acc. to EN 50 044 G¼, 0,5–16 bar R412010717



5 Other energy control & regulation

5.1. Maintenance units

5.1.1 Microfilter units

Order number: R480311490 fully automated condensate drain Series AS2 Position Order number Name Quantity 10 R412006037 Filter AS2-FLC-G014-PBP-HO-00,01 1 20 R412006370 Mounting AS2-MBR-X000-W03 2 30 R412006072 Active carbone filter AS2-FLA-G014-PBP-NON 1 40 R412006104 Pressure regulator AS2-RGS-G014-GAN-040 1 50 R412007870 Pressure gauge PG1-ADJ-G014-SAS-D50P(0-6 1

5.1.2 Complete maintenance units Series AS2, AS3 und AS5

5.1.2.1 Series AS 2 without sealing air

Order number: R415012940

10 20 , 90 30 50,60 70 30 , 80 For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. Position Order number Name Quantity 10 R412006256 3/2 Shut-off valve AS 2-BAV, G ¼ 1 R412004817 Silencer 1 20 R412006194 Filter pressure regulator 5 µm 1 30 R412006250 Distributor AS 2-DIS G ¼ 2 50 R412006258 3/2 shut-off valve AS 2-SOV G ¼ 1 60 0820019530 Pilot valve 24VDC mit M12x1 1 R412004817 Silencer 1 70 R412006272 Filling valve AS 2 – SSV G ¼ 1



80 R412010717 Pressure switch M12x1 1

90 R412007871 Pressure gauge Ø50mm 0-10bar PG1-SAS-ADJ red-green-red G ¼ 1

5.1.2.2 Series AS 2 with sealing air electrical without timer

Order number: R415012941

10 20 , 90 40,60 30 50,60 70 30 , 80 For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. Position Order number Name Quantity

10 R412006256 3/2 shut-off valve AS 2- BAV G ¼ 1 R412004817 Silencer 1

20 R412006194 Filter pressure regulator 5 µm 1 30 R412006250 Distributor AS 2-DIS G ¼ 2 50 R412006258 3/2 shut-off valve AS 2 – SOV G ¼ 2 60 0820019530 Pilot valve 24VDC mit M12x1 2

R412004817 Silencer 1 70 R412006272 Filling valve AS 2-SSV G ¼ 1

R412004817 Silencer 1 80 R412010717 Pressure switch M12x1 1

90 R412007871 Pressure gauge Ø50mm 0-10bar PG1-SAS-ADJ red-green-red G ¼ 1

Plus sealing air device: Order separately from single components or microfilter modules pos. 5.1.1


5.1.2.3 Series AS 2 with sealing air electrical and with pneumatic timer.

Order number R415012942 (Timer with order number: 0820215113 order separately– point 4.2.1.2.3 )

10 20,90 30 40 30 50,60 70 30 , 80 For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. Position Order number Name Quantity

10 R412006256 3/2 shut-off valve AS 2-BAV G ¼ 1 R412004817 Silencer 1

20 R412006194 Filter pressure regulator 5 µm 1 30 R412006250 Distributor AS 2-DIS G ¼ 3

40 R412006262 3/2-way valve pneum. operated AS 2-SOV G ¼ with G 1/8 - conenction 1

50 R412006258 3/2 shut-off valve AS 2-SOV G ¼ 1 R412004817 Silencer 1

60 0820019530 Pilot valve 24VDC mit M12x1 1 70 R412006272 Filling valve 1

R412004817 Silencer 1 80 R412010717 Pressure switch M12x1 1

90 R412007871 Pressure gauge Ø50mm, 0-10bar PG1-SAS-ADJ red-green-red G ¼ 1

Plus sealing air device: Order separately from single components or microfilter modules pos. 5.1.1


5.1.2.4 Series AS 3 without sealing air

Order number R415012943

10 20 , 90 30 50,60 70 30 , 80 For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person.

Position Order number Name Quantity 10 R412007261 3/2 shut-off valve AS 3-BAV G ½ 1 Silencer G ½ *) 1

20 R412007197 Filter pressure regulator 5 µm 1 30 R412007251 Distributor AS 3-DIS G ½ 2 50 R412007259 3/2 shut-off valve AS 3-SOV G ½ 1 Silencer G ½ *) 1

60 0820019530 Pilot valve 24VDC mit M12x1 1 70 R412007273 Filling valve AS 3-SSV G ½ 1 80 R412010717 Pressure switch M12x1 1


*) Order separately point 4.3.6


5.1.2.5 Series AS3 with sealing air electrical without timer

Order number R415012944

10 20 , 90 40,60 30 50,60 70 30 , 80 For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. Position Order numer Name Quantitiy

10 R412007261 3/2 shut-off valve AS 3-BAV G½ 1 Silencer G ½ *) 1

20 R412007197 Filter pressure regulator 5 µm 1 30 R412007251 Distributor AS 3-DIS G ½ 2 50 R412007259 3/2 shut-off valve AS 3-SOV G ½ 2 Silencer G ½ *) 1

60 0820019530 Pilot valve 24VDC, mit M12x1 2 70 R412007273 Filling valve AS 3-SSV G ½ 2 Silencer G ½ *) 1

80 R412010717 Pressure switch M12x1 1 90 R412007871 Pressure gauge Ø50mm, 0-10bar G¼ 1

*) Order separately point 4.3.6 Plus sealing air device: Order separately from single components or microfilter modules pos. 5.1.1


5.1.2.6 Series AS 3 with sealing air electrical and with pneum. timer Order number R415012945

(Timer with order number: 0820215113 order separately – Point 4.2.1.2.3 )

10 20 , 90 30 40 30 50,60 70 30 , 80 For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. Position Order number Name Quantity

10 R412007261 3/2 shut-off valve AS 3-BAV G1/2 1 Silencer G ½ *) 1

20 R412007197 Filter pressure regulator 5 µm 1 30 R412007251 Distributor AS 3-DIS G ¼ 3

40 R412007263 3/2-way valve pneum. operated AS 3-SOV G ¼ with G 1/8 - connection 1

Silencer G ½ *) 1 50 R412007259 3/2 shut- off valve AS 3-SOV G ¼ 1

Silencer G ½ *) 1 60 0820019530 Pilot valve 24VDC mit M12x1 1 70 R412007273 Filling valve AS 3-SSV G½ 1 80 R412010717 Pressure switch M12x1 1




5.1.2.7 Series AS 5 without sealing air Order number: R415012946

10 20 , 90 30 50,60 70 30 , 80 For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person.

Position Order number Name Quantity 10 R412009261 3/2 shut-off valve AS 5-BAV G 1 1 20 R412009197 Filter pressure regulator 5 µm 1 Silencer G 3/4 *) 1

30 R412009251 Distributor AS 5-DIS G1 2 50 R412009259 3/2 shut-off valve AS 5-SOV G1 1 Silencer G 3/4 *) 1

70 R412009273 Filling valve AS 5-SSV G 1 1 80 R412007871 Pressure gauge Ø50mm, 0-10bar G ¼ 1 90 0820019530 Pilot valve 24VDC mit M12x1 1 120 R412010717 Pressure switch M12x1 1

*) Order separately point 4.3.6


5.1.2.8 Series AS 5 with sealing air electrical and without timer Order number: R415012947

10 20 , 90 40,60 30 50,60 70 30 , 80 For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person.

Position Order number Name Quantity 10 R412009261 3/2 shut-off valve AS 5-BAV G1 1 Silencer G 3/4 *) 1

20 R412009197 Filter pressure regulator 5 µm 1 30 R412009251 Distributor AS 5-DIS G1 2 50 R412009259 3/2 shut-off valve AS 5-SOV G1 2 Silencer G ½ *) 1

60 0820019530 Pilot valve 24VDC mit M12x1 2 70 R412009273 Filling valve AS 5-SSV G 1 1

Silencer G 3/4 *) 1 80 R412010717 Pressure switch M12x1 1

90 R412007871 Pressure gauge Ø50mm, 0-10bar PG1-SAS G ¼ 1



5.1.2.9 Series AS 5 with sealing air electrical and with pneumatic timer

Order number: R415012948 (Timer with Order number: 0820215113 order separately – Point 4.2.1.2.3 )

10 20 , 90 30 40 30 50,60 70 30 , 80 Position Order number Name Quantity

10 R412009261 3/2 shut-off valve AS 5-BAV G1 1 Silencer G 3/4 *) 1

20 R412009197 Filter pressure regulator 5 µm 1 30 R412009251 Distributor AS 5-DIS G1 3

40 R412009263 3/2-way valve pneum. operated AS 2-SOV G 1 with G 1/8 - connection 1

Silencer G 3/4 *) 1 50 R4120092659 3/2 shut-off valve AS 5-SOV G 1 1

Silencer G ¼ 1 60 0820019530 Pilot valve 24VDC mit M12x1 1 70 R412009273 Filling valve AS 5-SSV G1 1

Silencer G 3/4 *) 1 80 R412010717 Pressure switch M12x1 1


*) Order separately point 4.3.6 For dimensions and additional information please contact your Bosch Rexroth Pneumatics contact person. Plus sealing air device: Order separately from single components or microfilter modules pos. 5.1.1

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