application specification · figure 4 conductor crimp this is the metallurgical compression of a...
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APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
SHEET No.
A EC No: UAU2011-0628
1 of 18 DATE: 1/29/2011
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
AS-33012-002 Kate Ferguson Ajay Dhir Brian Moser
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
MX150™ RECEPTACLE CRIMP TERMINAL
1.0 SCOPE This specification details the crimping information and common practices for general crimps for the Molex MX150 receptacle terminal per sales drawing SD-33012-002. Please refer to the sales drawing for additional part information. The information in this document is for reference and benchmark purposes only. Based on the guidelines of USCAR-21 the user is responsible for validating crimp performance based on tooling, equipment and wire that is being used. All measurements are noted in millimeters unless otherwise specified.
2.0 PRODUCT DESCRIPTION
DEFINITION OF TERMS
Figure 1
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
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A EC No: UAU2011-0628
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DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
DEFINITION OF TERMS (CONT.):
The terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope.
Figure 2
INSULATION CRIMP WIDTH
(ICW)
INSULATION CRIMP HEIGHT
(ICH)
13
12
CONDUCTOR CRIMP WIDTH
(CCW)
CONDUCTOR CRIMP HEIGHT
(CCH)
11
10
CONDUCTOR
ANVIL FLASH
14
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
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EXCESSIVE CONDUCTOR BRUSH, CUT SEALS
BELLMOUTH (FLARE) The flare that is formed on the edge of the conductor crimp acts as a funnel for the wire strands. This funnel reduces the possibility that a sharp edge on the conductor crimp will cut or nick the wire strands.
Figure 3
CONDUCTOR BRUSH The conductor brush is made up of the wire strands that extend past the conductor crimp on the contact side of the terminal. This helps ensure that mechanical compression occurs over the full length of the conductor crimp. The conductor brush should not extend into the contact area or above the conductor crimp height. CAUTION: Excessive conductor brush extended above the transition/crimp can cause connector water leak by compromising the glands of the matte seal.
Bad Crimp Good Crimp Figure 4
CONDUCTOR CRIMP This is the metallurgical compression of a terminal around the wire's conductor. This connection creates a common electrical path with low resistance and high current carrying capabilities.
CONDUCTOR CRIMP HEIGHT The conductor crimp height is measured from the top surface of the formed crimp to the bottom most radial surface. Do not include the extrusion points in this measurement. Measuring crimp height is a quick, non-destructive way to help ensure the correct metallurgical compression of a terminal around the wire's conductor and is an excellent attribute for process control. The crimp height specification is typically set as a balance between electrical and mechanical performance over the complete range of wire stranding and coatings, and terminal materials and plating. Although it is possible to optimize a crimp height to individual wire strandings and terminal plating, one crimp height specification is normally created.
5 6
8
10
CONDUCTOR BRUSH FLUSH OR BELOW CRIMP
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
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TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
CUT-OFF TAB LENGTH This is the material that protrudes outside the insulation crimp after the terminal is separated from the carrier strip. A cut-off tab that is too long may expose a terminal outside the housing, it may fail electrical spacing requirements or could lead to excessive seal tears in matte sealed connectors. In most situations, a tool is setup to provide a cut-off tab that shall not exceed 0.50mm, no burrs. CAUTION: Excessive length or burrs can cause connector water leak by compromising the glands of the matte seal. EXTRUSIONS (ANVIL FLASH) These are the small flares that form on the bottom of the conductor crimp resulting from the clearance between the punch and anvil tooling. If the anvil is worn or the terminal is over-crimped, excessive extrusion can result. An uneven extrusion may also result if the punch and anvil are misaligned, if the feed is misadjusted and if there is insufficient or excessive terminal drag. CAUTION: Excessive length or burrs can cause connector water leak by compromising the glands of the matte seal.
Figure 5
INSULATION CRIMP HEIGHT Insulation crimp heights are specified in section 3.0, table 2. MX150 receptacle terminals are designed to accommodate multiple wire sizes. Although within the terminal range, an insulation grip may not completely surround the wire, an acceptable insulation crimp will still be provided. Evaluate the insulation section by cutting the wire flush with the back of the terminal. Once the optimum setting for the application is determined it is important to document the insulation crimp height. Then, as part of the setup procedure the operator can check the crimp height.
END-OF-INSULATION POSITION This is the location of the insulation in relation to the transition area between the conductor and insulation crimps. Equal amounts of the conductor strands and insulation needs to be visible in the transition area. The end-of-insulation position ensures that the insulation is crimped along the full length of the insulation crimp and that no insulation gets crimped under the conductor crimp. The end-of-insulation position is set by the wire stop and strip length for bench applications. For automatic wire processing applications the end-of-insulation position is set by the in/out press adjustment.
STRIP LENGTH The strip length is determined by measuring the exposed conductor strands after the insulation is removed. The strip length determines the conductor brush length when the insulation position is centered between conductor and insulation crimps. CAUTION: Care must be taken not to leave indentations on the wire surface during the strip and cut operation as this can affect the integrity of grommet to wire seal performance and can cause wire leaks.
0.1 mm max.
LOWEST POSITION
12
7
9
14
14
19
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
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CRIMP BULGE Caution needs to be taken with the crimp tooling to prevent a bulge exceeding the overall width of the terminal. Bulge must not exceed 2.65 mm, the maximum width of terminal as it will impact the terminal to cavity function on the MX150 sealed plastic.
Figure 6
GRIP INSULATION STEP The designed offset between the conductor grip and the insulation grip. Not to be altered by crimp process on all grip sizes except 22 AWG.
Figure 7
GRIP STEPS – For M3 Grip Terminals only (P/n: 33012-2004/3004 & 33001-4005/5005) The designed offset between the conductor grip and the insulation grip. The grip step should not be altered during the crimping operation. See Section 3.0, Table 3 for grip step specification. Caution: Steps are designed to ensure seal performance in MX150 connection systems
Figure 8
15
EXCESSIVE BULGE
16a 16b
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
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3.0 PRODUCT SPECIFICATIONS
Table 1
Terminal Order No. Grip Code
Wire Size Insulation Diameter Range
Strip Length Right Payoff “B” Wind
Left Payoff “D” Wind
33012-2001 33001-2003 33001-4001 33012-2021 33001-2021 33001-4021
33012-3001 33001-3003 33001-5001 33012-3021 33001-3021 33001-5021
14 14/16 AWG & 2.00/1.50mm
2
2.18-2.70 4.70-5.60
33012-2002 33001-2004 33001-4002 33012-2022 33001-2022 33001-4022
33012-3002 33001-3004 33001-5002 33012-3022 33001-3022 33001-5022
18 18/20 AWG & 1.00/0.75mm
2
1.70-2.54 4.70-5.60
33012-2003 33001-2005 33001-4003 33012-2023 33001-2023 33001-4023
33012-3003 33001-3005 33001-5003 33012-3023 33001-3023 33001-5023
22 22 AWG &
0.50/0.35mm2
1.20-1.70 4.70-5.60
33012-2004 33001-4005
33012-3004 33001-5005
M3 0.50/0.35mm
2
Note: Preferred terminals for use in sealed applications
1.20-1.70 4.70-5.60
9
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
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TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Table 2
Terminals were validated per USCAR-21 using the following wire specifications: M1L-123A (TXL), M1L-126A1 (metric), a M1L-135A1 (UTX), b SAE J1128 (GXL), c JASO D 611 (AVSS), d WSK-1A348-A2 ,e HIFLON (core wire: stainless steel Φ0.16. 7 strands and surrounding wire: Ni Plated Copper, 30 strands) and f T3ZHID wire. Customers are required to complete validation testing if tooling purchased outside Molex Inc. and/or wire specifications are different than above. Note1: Preferred terminal for use is sealed application with 0.35m² and 0.50mm² wires.
Terminal Order No.
Wire Size Insulation Diameter
Range
Conductor Barrel Insulation Barrel
Right Payoff “B” Wind
Left Payoff “D” Wind
CCH ±0.05
CCW ±0.10
ICH ±0.10
ICW ±0.10
33012-2001 33001-2003 33001-4001 33012-2021 33001-2021 33001-4021
33012-3001 33001-3003 33001-5001 33012-3021 33001-3021 33001-5021
14 AWG 2.54-2.69 1.65 2.45 2.90 2.75
14 AWG a 2.34-2.49 1.65 2.45 2.70 2.60
16 AWG 2.18-2.34 1.35 2.45 2.40 2.60
2.00mm2 c 2.60-2.70 1.60 2.45 2.90 2.75
1.50mm2 2.20-2.40 1.40 2.45 2.60 2.60
33012-2002 33001-2004 33001-4002 33012-2022 33001-2022 33001-4022
33012-3002 33001-3004 33001-5002 33012-3022 33001-3022 33001-5022
18 AWG 1.91-2.06 1.25 2.15 2.00 2.30
18 AWG b 2.18-2.54 1.25 2.15 2.40 2.60
20 AWG & HIFLON WIRE e
1.70-1.85 1.15 2.15 1.90 2.10
20 AWG b 2.05-2.41 1.15 2.15 2.00 2.30
1.00mm2 1.90-2.10 1.30 2.15 2.00 2.30
0.75mm2 1.70-1.90 1.25 2.15 1.95 2.10
33012-2003 33001-2005 33001-4003 33012-2023 33001-2023 33001-4023
33012-3003 33001-3005 33001-5003 33012-3023 33001-3023 33001-5023
22 AWG 1.50-1.65 1.00 1.60 1.85 1.90
0.50mm2 1.40-1.60 1.10 1.60 1.80 1.90
0.50mm2 c 1.60-1.70 1.10 1.60 1.85 1.90
0.35mm2 d 1.20-1.40 0.95 1.60 1.70 1.90
33012-2004 33001-4005 See note 1
33012-3004 33001-5005 See note 1
0.35mm² f 1.20 – 1.40 1.05 ± 0.03 1.60 1.75 2.00
0.50mm² f 1.40- 1.70 1.10 1.60 1.90 2.00
10 11 12 13
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
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TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Table 3
Specifications
Balloon # Feature Requirement
1 Bend Up 3° MAX
2 Bend Down 3° MAX
3 Twisting 3° MAX
4 Rolling 3° MAX
5 Front Bell Mouth Not Required
6 Rear Bell Mouth 0.30 - 0.70
7 Cut-off tab length 0.50 MAX
8 Conductor length/
Wire brush 0.40 MAX
Not to extend above conductor crimp height
9 Wire strip length 4.70 ~ 5.60
10 Conductor Crimp Height See Table 2
11 Conductor Crimp Width See Table 2
12 Insulation Crimp Height See Table 2
13 Insulation Crimp Width See Table 2
14 Conductor Anvil Flash 0.1mm MAX
15 Grip Insulation Step 0.30 ± 0.10 All terminals except 22ga
0.00±0.10 22ga / 0.50mm2 / 0.35mm
2
16a For M3 grip terminals only
Conductor Grip Step 0.30 ± 0.10
16b For M3 grip terminals only
Insulation Grip Step 0.15 ± 0.30
17 For M3 grip terminals only
Bend Up 1.5° REF
18 For M3 grip terminals only
Bend Down 1.5° REF
20 Crimp Seam Seam shall not open and no wire is allowed out of the crimping area
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
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BEND UP & DOWN – ALL TERMINALS EXCEPT FOR M3 GRIP
Figure 9
M3 INUSLATION GRIP STEP
Figure 10
16b
1 2
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
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4.0 REFERENCE DOCUMENTS Reference documentation for general practices are located on the website per the below links:
1. Molex Quality Crimping Handbook http://www.molex.com/images/products/apptool/qual_crimp.pdf 2. Molex-Recognizing Good Crimps http://www.molex.com, search for Application Tooling 3. SAE/USCAR-21 Performance Specification for Cable-to-Terminal Electrical Crimps
http://www.sae.org/servlets/productDetail?PROD_TYP=STD&PROD_CD=USCAR21-1
5.0 PROCEDURE 5.1 GENERAL MEASUREMENT AND EVALUATION REQUIREMENTS Crimp Height Measurement (Extrusion Evaluation)
1. Complete tool set-up procedure. 2. Crimp a minimum of 5 samples. 3. Place the flat blade of the crimp micrometer (Figure 11) across the center of the dual radii of the conductor
crimp. Do not take the measurement near the conductor bellmouth. 4. Rotate the micrometer dial until the point contacts the bottom most radial surface. If using a caliper, be
certain not to measure the extrusion points (anvil flash) of the crimp. 5. To check for extrusion (anvil flash) use the caliper (Figure 12) to measure the crimp height. If the caliper
measurement is greater than the crimp micrometer measurement the extrusion is not acceptable. CAUTION: Excessive extrusion can cause connector water leak.
Figure 11 Figure 12
APPLICATION SPECIFICATION
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MOLEX APPLICATION TOOLING
Table 4
SMALL POLARIZATION RIB
Terminal order number
Right Payoff “B” Wind
Terminal order number
Left Payoff “D” Wind
PLATING
GRIP SIZE AWG
METRIC (mm
2)
OEM Ratchet Hand Crimper For use with
SAE TXL & ISO FLRY Wire
Molex Applicator* For use with
SAE TXL & ISO FLRY Wire
MX150 0.30
FEMALE
33012-2001 33012-3001 Tin 14 63811-5900 63900-0700
33012-2001 33012-3001 Tin 16
33012-2002 33012-3002 Tin 18
63811-6000
63900-0800
33012-2002 33012-3002 Tin 20 63900-0900
33012-2003 33012-3003 Tin 22 63900-1000
33012-2001 33012-3001 Tin 1.50 63811-6100
63900-0700
33012-2002 33012-3002 Tin 1.00 63900-0800
33012-2002 33012-3002 Tin 0.75 63811-6200
63900-0900
33012-2003 33012-3003 Tin 0.50 63900-1000
33012-2003 33012-3003 Tin 0.35 N/A N/A
33012-2004 33012-3004 Tin 0.35 - 0.50 N/A 63901-8700
33001-2003 33001-3003 Gold 14 63811-5900 63900-0700
33001-2003 33001-3003 Gold 16
33001-2004 33001-3004 Gold 18
63811-6000
63900-0800
33001-2004 33001-3004 Gold 20 63900-0900
33001-2005 33001-3005 Gold 22 63900-1000
33001-2003 33001-3003 Gold 1.50 63811-6100
63900-0700
33001-2004 33001-3004 Gold 1.00 63900-0800
33001-2004 33001-3004 Gold 0.75 63811-6200
63900-0900
33001-2005 33001-3005 Gold 0.50 63900-1000
33001-2005 33001-3005 Gold 0.35 N/A N/A
33001-4001 33001-5001 Silver 14 63811-5900 63900-0700
33001-4001 33001-5001 Silver 16
33001-4002 33001-5002 Silver 18
63811-6000
63900-0800
33001-4002 33001-5002 Silver 20 63900-0900
33001-4003 33001-5003 Silver 22 63900-1000
33001-4001 33001-5001 Silver 1.50 63811-6100
63900-0700
33001-4002 33001-5002 Silver 1.00 63900-0800
33001-4002 33001-5002 Silver 0.75 63811-6200
63900-0900
33001-4003 33001-5003 Silver 0.50 63900-1000
33001-4003 33001-5003 Silver 0.35 N/A N/A
33001-4005 33001-5005 Silver 0.35 - 0.50 N/A 63901-8700
*Using Molex application tooling requires that reels be used with left payoff or “D” Wind direction
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
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TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Table 4 continued
LARGE POLARIZATION RIB
Terminal order number
Right Payoff “B” Wind
Terminal order number
Left Payoff “D” Wind
PLATING
GRIP SIZE AWG
METRIC (mm
2)
OEM Ratchet Hand Crimper For use with
SAE TXL & ISO FLRY Wire
Molex Applicator* For use with
SAE TXL & ISO FLRY Wire
MX150 0.30
FEMALE
33012-2021 33012-3021 Tin 14 63811-5900 63900-0700
33012-2021 33012-3021 Tin 16
33012-2022 33012-3022 Tin 18
63811-6000
63900-0800
33012-2022 33012-3022 Tin 20 63900-0900
33012-2023 33012-3023 Tin 22 63900-1000
33012-2021 33012-3021 Tin 1.50 63811-6100
63900-0700
33012-2022 33012-3022 Tin 1.00 63900-0800
33012-2022 33012-3022 Tin 0.75 63811-6200
63900-0900
33012-2023 33012-3023 Tin 0.50 63900-1000
33012-2023 33012-3023 Tin 0.35 N/A N/A
33001-2021 33001-3021 Gold 14 63811-5900 63900-0700
33001-2021 33001-3021 Gold 16
33001-2022 33001-3022 Gold 18
63811-6000
63900-0800
33001-2022 33001-3022 Gold 20 63900-0900
33001-2023 33001-3023 Gold 22 63900-1000
33001-2021 33001-3021 Gold 1.50 63811-6100
63900-0700
33001-2022 33001-3022 Gold 1.00 63900-0800
33001-2022 33001-3022 Gold 0.75 63811-6200
63900-0900
33001-2023 33001-3023 Gold 0.50 63900-1000
33001-2023 33001-3023 Gold 0.35 N/A N/A
33001-4021 33001-5021 Silver 14 63811-5900 63900-0700
33001-4021 33001-5021 Silver 16
33001-4022 33001-5022 Silver 18
63811-6000
63900-0800
33001-4022 33001-5022 Silver 20 63900-0900
33001-4023 33001-5023 Silver 22 63900-1000
33001-4021 33001-5021 Silver 1.50 63811-6100
63900-0700
33001-4022 33001-5022 Silver 1.00 63900-0800
33001-4022 33001-5022 Silver 0.75 63811-6200
63900-0900
33001-4023 33001-5023 Silver 0.50 63900-1000
33001-4023 33001-5023 Silver 0.35 N/A N/A
* Using Molex application tooling requires that reels be used with left payoff or “D” Wind direction
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
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Crimp Tooling Geometry - All terminals except M3 grip terminals (see page. 15)
The crimp tooling information shown below is based on the tooling that Molex used to perform USCAR-21 (Crimp performance) and to establish recommended crimp height and widths. Based on the guidelines of USCAR-21 the user is responsible for validating crimp performance based on tooling, equipment and wire that is being used.
Figure 13
CRIMP STRAIGHTNESS
A method for maintaining crimp straightness is shown in figure 14 below.
Figure 14
APPLICATION S
PECIFICATION
REVISIO
N:
ECR/ECN IN
FORMATIO
N:
TITLE:
MX150 Female Receptacle
0.30mm Thick
Application Specific
atio
n
SHEET No.
A
EC N
o:UAU2011-0628
14 of 18
DATE:1/29/2011
DOCUMENT N
UMBER:
CREATED / R
EVISED BY:
CHECKED BY:
APPROVED BY:
AS-33012-002
Kate Ferguson
Ajay Dhir
Brian Moser
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Table 5 (see Figure 13 fo
r Geometry
)
V
±0.05
1.40
1.40
1.30
1.30
1.30
1.15
1.15
1.30
1.05
1.05
1.15
0.95
0.95
0.95
0.95
1HIFLON WIRE: CORE WIRE: STAINLESS STEEL, SUS DIA 0.14, 7 STRANDS
SURROUNDING WIRE: NICKEL (Ni) PLATED COPPER (Cu) DIA. 0.14, 30 STRANDS INSULATOR: PTFE
U +0
-0.03
2.72
2.72
2.52
2.52
2.52
2.23
2.23
2.52
2.04
2.04
2.23
1.84
1.84
1.84
1.84
R
±0.005
6.11
6.11
6.11
6.11
6.11
1.93
1.93
1.93
1.93
1.93
1.93
1.44
1.44
1.44
1.44
P
±0.005
2.44
2.44
2.44
2.44
2.44
2.14
2.14
2.14
2.14
2.14
2.14
1.60
1.60
1.60
1.60
N
±0.03
6.91
6.91
6.51
6.51
6.51
6.46
6.46
6.51
6.36
6.36
6.46
6.31
6.31
6.31
6.31
M + 0.0 3
-0.00
1.35
1.35
1.28
1.28
1.28
1.13
1.13
1.28
1.03
1.03
1.13
0.93
0.93
0.93
0.93
K
±0.005
13.12
13.12
12.96
12.96
12.96
12.65
12.65
12.96
12.42
12.42
12.65
12.28
12.68
12.68
12.68
J ±0.005
7.05
7.05
7.05
7.05
7.05
6.52
6.52
6.52
6.52
6.52
6.52
6.57
6.57
6.57
6.57
G
±0.005
1.19
1.19
1.19
1.19
1.19
0.99
0.99
0.99
0.99
0.99
0.99
0.72
0.72
0.72
0.72
F ±0.005
0.6
0.6
0.6
0.6
0.6
0.57
0.57
0.57
0.57
0.57
0.57
0.42
0.42
0.42
0.42
E
±0.005
12.82
12.82
12.82
12.82
12.82
12.46
12.46
12.46
12.46
12.46
12.46
11.98
11.98
11.98
11.98
WIRE SPECIFICATION
M1L-123A
JASO D 611
M1L-135A1
M1L-123A
M1L-126A1
M1L-123A
M1L-126A1
SAE J1128 (GXL)
M1L-123A & HIFLON WIRE
1
M1L-126A1
SAE J1128 (GXL)
M1L-123A
M1L-126A1
JASO D 611
WSK-1A348-A2
WIRE APPLICATION
METRIC
-
2.0
-
-
1.5
-
1.0
-
-
0.75
-
-
0.5
0.5
0.35
SAE
14
-
14
16
-
18
-
18
20
-
20
22
-
-
-
LEFT PAYOFF “D” WIND
33012-3001 33001-3003 33001-5001 33012-3021 33001-3021
33001-5021
33012-3002 33001-3004 33001-4002 33012-3022 33001-3022 33001-5022
330012-3003 33001-3005 33001-5003
33012-3023 33001-3023 33001-5023
RIGHT PAYOFF “B” WIND
33012-2001 33001-2003 33001-4001 33012-2021 33001-2021
33001-4021
33012-2002 33001-2004 33001-4002 33012-2022 33001-2022 33001-4022
33012-2003 33001-2005 33001-4003
33012-2023 33001-2023 33001-4023
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
SHEET No.
A EC No: UAU2011-0628
15 of 18 DATE: 1/29/2011
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
AS-33012-002 Kate Ferguson Ajay Dhir Brian Moser
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
CRIMP TOOLING GEOMETRY – M3 GRIP TERMINALS
The crimp tooling information shown below is based on the tooling that Molex used to perform validation testing to establish recommended crimp height and widths. The user is responsible for validating crimp performance based on tooling, equipment and wire that is being used.
Figure 15: CONDUCTOR PUNCH
Terminal Order No. A +0.005/-0.00 B ±0.005 C ± 0.005 D ±0.005 33012-2004/3004 33001-4005/5005
1.56 0.72 0.42 6.57
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
SHEET No.
A EC No: UAU2011-0628
16 of 18 DATE: 1/29/2011
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
AS-33012-002 Kate Ferguson Ajay Dhir Brian Moser
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Figure 16: INSULATION PUNCH
Terminal Order No. E ±0.005 F ±0.03 G ±0.005 33012-2004/3004 33001-4005/5005
2.00 6.31 1.00
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
SHEET No.
A EC No: UAU2011-0628
17 of 18 DATE: 1/29/2011
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
AS-33012-002 Kate Ferguson Ajay Dhir Brian Moser
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Figure 17: CONDUCTOR ANVIL
Terminal Order No. H +0/-0.005 I ±0.005 J ±0.005 33012-2004/3004 33001-4005/5005
1.61 0.08 1.44
Figure 18: INSULATION ANVIL
Terminal Order No. K ±0.005 L ±0.005 M ±0.005 33012-2004/3004 33001-4005/5005
1.98 0.95 0.33
APPLICATION SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: MX150 Female Receptacle 0.30mm Thick
Application Specification
SHEET No.
A EC No: UAU2011-0628
18 of 18 DATE: 1/29/2011
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
AS-33012-002 Kate Ferguson Ajay Dhir Brian Moser
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Figure 19: TERMINAL POSITIONING WITH WIRE PRESS AND BOX SUPPORT TOOLING
The box support helps to control straightness of crimped lead during crimping.