“100% In-Process Monitoring for Defective Crimps.”

Innovation. Application. Dedication.

Benefits:

• Detectable Defects: Missing wire strands, strands out of the core, no strip, high/low insula tion, missing terminals and twisted terminals, changes to crimp height, and scrap in the tooling.• Plus: Reduction in tooling wear and damage. Integrated with one, two, or three press wire processing machines and bench press equipment.

Key Features and Options:

• One channel Crimp Force Monitor utilizing the most current microprocessor technology.• Unique automatic setup features with user-friendly alpha-numeric and graphic displays to minimize setup time. • Three display screens available in RUN mode, showing:

1. Graphic display of process relative to compared Control Limits.

2. All engineering data results following every crimp (target, actual, tolerances, deviation).

3. Graphic display of Force Curve following every crimp.

Main Menu

Run Screen

Model: CFM4000 [US Patent # 5,841,675]

Crimp Force Monitors

Force Curve

• Option to store multiple force signatures for special applications.

• CPK computation and automatic optimization of the control limits based on process capability.

• Two levels of failure detection and ability to interface with advanced wire processing equipment batch separators, choppers, etc.

• A counter that maintains a running total of passes and failure types for each press.

• Communication port configurable for a wide range of requirements (computer for crimp studies using OES “CFMView” Software, external printer, network link, etc.)

• Built in self-diagnostics.• WIFI option for remote monitoring,

configuration and setup.July, 2005

One Channel

OES_CFM4000_1.PDF

Innovation. Application. Dedication.

For Complete Engineering and Technical Support, Contact:

4056 Blakie Rd London, Ontario, CANADA N6L 1P7Telephone (519) 652-5833

Fax (519) 652-3795e-mail: oes@oes-inc.com

www.oes-inc.com

ApplicationsStrain Sensor is attached onto the “C” frame of the press with one bolt.

Figure 1 - Strain Sensor

Figure 2 - CFMView Software

DYNAMIC PHYSICAL ELECTRICALProven in many applications: Rating NEMA 4 extruded aluminum Power Requirements:

Stamping Weight: 0.9 Kg. 110VAC/220 VAC Crimping Dimensions: Cycles: 50/60Hz Forming 195mm (L) AMPS: 0.2

Riveting 144mm (W) I/O: 2 channel Strain Transducer Clinching 76.8mm (H) 2 Discrete Input (configure) Press-Fit 2 Optional Encoder Input

4 Discrete Output (configure)

Specifications

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Options ChartPage 1 of 1

DESCRIPTION Part #

Sensor Cables

Sensor Cable-10/32-BNC Standard-002B01 12" (0.3m) AU002ASensor Cable-5/44-BNC with Mtg. Block-002M249 12" (0.3m) AU001CSensor Cable-5/44-BNC Standard-002M260 12" (0.3m) AU001BSensor Cable-10/32-BNC with Mtg. Block-002M250 12" (0.3m) AU001ASensor Cable-5/44-BNC with Mtg. Block-005M34 14" (0.35m) AU004CSensor Cable-10/32-BNC Standard-005EB015AC 180" (4.5m) AU005A

BNC - BNC Cables

BNC - BNC Cable 24" (0.6m) AU086ABNC - BNC Cable 36" (0.9m) AU073ABNC - BNC Cable 120" (3.0m) AU035ABNC - BNC Cable 160" (4.0m) AU073BBNC - BNC Cable 200" (5.0m) AU036ABNC - BNC Cable 360" (9.0m) AU076A

SMA - BNC Cables

SMA - BNC Cable 24" (0.6m) AU088ASMA - BNC Cable 36" (0.9m) AU088CSMA - BNC Cable 120" (3.0m) AU088DSMA - BNC Cable 280" (7.0m) AU088E

Force Transducers (SEE CFM-OPTIONS-001)

Force Transducer-Ram Mounted 5000lb range-202M23 AU017AForce Transducer-Ram Mounted 20000lb range-203M32 AU020AForce Transducer-Ram Mounted 40000lb range-204M38 AU020CForce Transducer-Base Plate Mounted 5000lb range-201M83 AU016CForce Transducer-Base Plate Mounted 5000lb range-201M89 AU016D

Piezo Strain Transducers

Piezo Strain Sensor-Standard (high) Sensitivity-240M01 AU011APiezo Strain Sensor-Low Sensitivity-240M03 AU011B

OPTIONS CHART.PDF July, 2005

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