application data sheets

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VALVE AUTOMATION EXCELLENCE FOR OVER 40 YEARS Our 20,000 sq. ft., Tulsa, Oklahoma headquarters FLOW-QUIP, INC. was founded in 1967, in Tulsa, Oklahoma, as a manufacturer of high quality valve actuators and systems. We also specialize in the design, engineering, fabrica- tion and assembly of complex custom- engineered valve automation systems. The highest standard of quality control is constantly maintained. FLOW-QUIP has assembled a team of quali- fied and experienced sales, engineering and manufacturing personnel, current in applied technology and competent in their professional trade to meet the demands of today’s industry. All of our products and services are backed by skilled inside sales, customer service and technical personnel to process customers’ or- ders in a timely and quality-controlled manner. Our experienced field service technicians are available for supervision of installation, trouble- shooting and maintenance. We also specialize in the training of site personnel on our products. We’re available 24 hours a day, 7 days a week. FLOW-QUIP or its representatives are available to survey existing valves, recommend new actuator replacements, supervise installation or provide turn-key installation of new actuators on customers’ existing valves. FLOW-QUIP operates from our 20,000 sq. ft. (1,858 sq. meters) building complex in southeast Tulsa, Oklahoma, consisting of; our sales and engineering offices, plus warehouse and manu- facturing assembly facilities. Domestic and International Factory Representatives are located throughout the United States and around the world. For a Flow-Quip representative near you, contact us by phone, fax or e-mail. Company Profile FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306 Ph: 918.663.3313 Fax: 918.663.9034 [email protected] www.flowquip.com

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Page 1: Application Data Sheets

VALVE AUTOMATION EXCELLENCE FOR OVER 40 YEARS

Our 20,000 sq. ft., Tulsa, Oklahoma headquarters

FLOW-QUIP, INC. was founded in 1967, in Tulsa, Oklahoma, as a manufacturer of high quality valve actuators and systems. We also specialize in the design, engineering, fabrica-tion and assembly of complex custom-engineered valve automation systems. The highest standard of quality control is constantly maintained. FLOW-QUIP has assembled a team of quali-fied and experienced sales, engineering and manufacturing personnel, current in applied technology and competent in their professional trade to meet the demands of today’s industry. All of our products and services are backed by skilled inside sales, customer service and technical personnel to process customers’ or-ders in a timely and quality-controlled manner.

Our experienced field service technicians are available for supervision of installation, trouble-shooting and maintenance. We also specialize in the training of site personnel on our products. We’re available 24 hours a day, 7 days a week.

FLOW-QUIP or its representatives are available to survey existing valves, recommend new actuator replacements, supervise installation or provide turn-key installation of new actuators on customers’ existing valves.

FLOW-QUIP operates from our 20,000 sq. ft. (1,858 sq. meters) building complex in southeast Tulsa, Oklahoma, consisting of; our sales and engineering offices, plus warehouse and manu-facturing assembly facilities. Domestic and International Factory Representatives are located throughout the United States and around the world. For a Flow-Quip representative near you, contact us by phone, fax or e-mail.

Company Profile

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306 Ph: 918.663.3313 Fax: 918.663.9034 [email protected] www.flowquip.com

Page 2: Application Data Sheets

Flow-Quip Self-Contained, Solar Powered and Wireless Gate Valve Actuator System This unique gate valve actuator has undergone recent successful field testing at a PEMEX terminal facility in Nuevo Pemex, Mexico. It is powered by the integral solar panel and incorporates the latest technology in wireless communication.

Electrical power from the top mounted solar panel is used to generate DC electrical power. A DC driven hydraulic pack then stores pressure in a hydro-pneumatic accumulator. When a shutdown signal is received from the remote SCADA control the system draws stored hydraulic power from the accumulator to operate the pipeline valve. Once the valve has been operated the solar power system starts the hydraulic power pack to regenerate stored energy and wait for the next command.

A “low power” wireless communication system allows the actuator to communicate with the SCADA system up to three miles away. It also can receive signals from local transmitters to monitor pipeline pressure, flow, valve position and other alarms. The wireless communication system is autonomous.

An optional back up air driven hydraulic power system is also included to generate hydraulic pressure from a nitrogen bottle or air compressor unit.

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES WIRELESS GATE VALVE SYSTEM ADS No. 7214

ACTUATOR APPLICATION

Page 3: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SR SERIES ROTARY ADS No. 7101

hydraPAK SE Series Actuator converts High Performance Butterfly Valve to Pump Check Valve Service When water hammer, reverse flow or pump backspin can cause expensive damage to pumps and piping systems this SR-Series rotary actuator can provide precise flow regulation on all types of pumping installations. Motorized opening of the valve can be time adjusted to the exact speed of operation required. When the pump stops a powerful spring closes the valve at an adjustable rate to prevent reverse flow and pump backspin. For normal open and closing during pump shutdown the SR unit operates as a conventional mo-torized valve. When automatic reverse flow protection is required the actuators powerful spring rotates the valve disc closed at the exact preset time to prevent water hammer.

ACTUATOR APPLICATION

Page 4: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SR SERIES ROTARY ADS No. 7102

hydraPAK SR Series Actuators Automate Refinery Critical Shut Off Valves A group of fire-safe Velan ball valves, ranging in size from 6” to 16”, are fitted with SR-Series (spring return) Rotary fail-safe actuators. Opening of each valve is powered by 3-phase electrical power. On loss of a 24 VDC control signal, all valves are quickly closed by the actuator’s power-ful internal spring. These valves were installed at a major refinery near Borger, Texas.

ACTUATOR APPLICATION

Page 5: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SR–SERIES ROTARY ADS No. 7103

hydraPAK SE Series Actuator Protect at a Critical Jet Fuel Pipeline, supplying the Denver Airport This SR-Series Rotary unit is self-contained and mounted on a 12”- 600# Cameron full port ball valve. When the pipeline SCADA system signals an upset or loss of pressure condition the actua-tors powerful self-contained spring powers the valve closed to stop pipeline flow. This is one of several pipeline valve sites linked by satellite (a satellite dish is visible in the back-ground).

ACTUATOR APPLICATION

Page 6: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES ROTARY ADS No. 7201

hydraPAK SE Series Actuator Automates River Crossing Pipeline Valves in Brazil As part of a wide ranging project to upgrade pipeline safety in Brazil, SE Series actuators have been selected to perform critical shutdown service on remote pipeline valves. Thousands of miles of older pipelines are being upgraded with SCADA systems and safety shutdown ac-tuators if pipeline breaks occur. The SE Series units offers reliable and powerful automation of product and crude oil pipeline valves from solar power, with hydraulic stored energy for multiple valve strokes when needed. This valve site is in the Amazon River region of northern Brazil. The site solar collector can be seen atop a mounting mast near the actuator. The pipeline ball valve is buried and only the stem extension is visible above ground.

ACTUATOR APPLICATION

Page 7: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES ROTARY ADS No. 7202

hydraPAK SE Series Actuator Maintains Pressure in So. California Pipeline When power outages or earthquakes occur this SE Series Rotary actuator closes quickly to main-tain positive pressure in a critical water pipeline. The complete SE-Series (stored energy) actua-tor is mounted on a 20” DeZurik Plug Valve. An integral PLC controller controls valve stroking speed (fast for an emergency condition, slow for normal operation). Hydraulic energy is stored in the actuator and it can stroke the valve up to 5 times without electrical power.

ACTUATOR APPLICATION

Page 8: Application Data Sheets

hydraPAK SE Series Actuator completes final testing… ready for shipment to Ecuador Eighteen of these 16”-1500# Grove ball valves are fitted with hydraPAK SE Series actuators for pipeline shutdown service on the ARCO Villano project in Ecuador. They are connected to the pipeline SCADA system and provide reliable automation of these high pressure pipeline block valves, using site solar-panel-generated power. This photo was taken during hydrostatic testing of the valve at maximum differential pressure to verify full torque output and adequate storage of hydraulic energy for multiple cycles of the valve without motor power. Each actuator contains stored energy for 5 strokes of the valve without recharging.

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES ROTARY ADS No. 7203

ACTUATOR APPLICATION

Page 9: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES Rotary Solar / Wind ADS No. 7204

hydraPAK SE Series Valve Automation Systems Perform High in the Andes Mountains, Powered by the Wind and the Sun High in the Andes Mountains between Argentina and Chile, fourteen valve sites are connected by fiber optic cable to the pipeline command center. Solar panels provide power for the station during the summer months and a turbine wind generator takes over during the winter. A control building houses the communication equipment and the Flow-Quip Hydraulic Power Unit (upper right). The 16” pipeline is buried but the Flow-Quip hydraulic actuator mounted on the valve extension can be seen above grade (upper left).

ACTUATOR APPLICATION

Page 10: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES-STORED ENERGY-LINEAR ADS No. 7215

hydraPAK SE Series Gate Valve Actuator systems ready for pipeline service in the Colorado Mountains These M&J through conduit Gate Valves were fitted at our Tulsa plant with SE Series linear actua-tors and hydraulic power units. When these gate valves are installed in the pipeline they will be connected to the 24 VDC SCADA system and available for remote control even though commer-cial 3-Phase power is not available. Each power unit is mounted inside a site building and stores hydraulic energy for three complete strokes of the valve. After operation the small DC motor and pump system recharges the hydrau-lic accumulators and the system stands ready for the next valve operation sequence.

ACTUATOR APPLICATION

Page 11: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES STORED ENERGY-LINEAR ADS No. 7211

hydraPAK SE Series Power Unit and Actuator in service operating a 30”-600# M&J Gate Valve at a remove valve site on a Canadian Pipeline This complete remote valve site automation system was shipped to Canada for the automation of a 30”-600# M&J Through Conduit Gate Valve. The valve is a mainline block valve on a crude oil pipeline and commercial electrical power is not available. The client utilized this powerful SE Series actuator system to operate of the valve with 24 VDC power. Two strokes of the valve are stored in hydraulic accumulators so no electric motor power is needed when the valve opera-tion is needed. The valve is controlled by the pipeline SCADA system housed in the green building. Numerous valve and system status alarm signals are provided to verify system readiness.

Hydraulic Power Unit with access doors open

ACTUATOR APPLICATION

Page 12: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: LINEAR SE SERIES ADS No. 7207

ACTUATOR APPLICATION

SE Series Self-Contained Linear Gate Valve Actuator This Flow-Quip SE Series Linear actuator was delivered to a major pipeline company in Mt. Belvieu, Texas to be used for pipeline over pressure protection. The actuator utilizes a 24VDC hydraulic power module to generate and store hydraulic energy. When fail-safe operation is needed stored hydraulic energy provides power for valve operation. The unit pictured is mounted on a WKM PowerSeal pipeline gate valve and is capable of delivering up to 6 fail-safe valve strokes without electrical supply being available. A “Partial Stroke” feature is available to periodically confirm the actuator and valve are functioning properly by partially closing the valve with out having to visit the site or fully closing the valve. In addition hydraulic controls are incorporated into a single manifold. This greatly minimizing the possibility of hydraulic fluid leaks, and reduces the size and weight of the unit.

Page 13: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SR SERIES ROTARY ADS No. 7104

hydraPAK SR Series Actuators Protect Underground Storage Cavern Wells At an underground storage facility near Conway Kansas, these WKM fire-safe ball valves are actuated with SR Series fail-safe actuators. One valve is in the product flow line and the other is in the brine flow line. If a fire or product leak occurs both actuators quickly block flow into and out of each underground well. These actuators, along with thirty eight more were installed and connected to the site safety monitoring system. Electronic detectors monitor leakage of product to atmosphere or into the brine flow lines. Fire and combustible gas detectors continuously monitor the brine pit to insure safe operation.

ACTUATOR APPLICATION

Page 14: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: manPOWER SERIES ROTARY ADS No. 7402A

manPOWER Series Actuator used for Critical Pump Station Emergency Shut-down Service This manPOWER Series actuator is headed for an Illinois products pipeline terminal. Manually operating the actuator’s hand pump will open the valve and allow petroleum products to flow. A 24 VDC signal connects the actuator to the terminal safety system. On Loss of DC signal, the actuator’s powerful self-contained spring will automatically close the valve, stopping pipeline flow. A high visibility, position indicator beacon and limit switch signals the terminal SCADA system when the valve has operated.

ACTUATOR APPLICATION

Page 15: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: manPOWER SERIES ROTARY ADS No. 7402B

hydraPAK manPOWER™ Actuator used for Critical Pump Station Emergency Shutdown Service The manPOWER Series actuator is shown from the opposite view with the access door open and the manual hydraulic pump in operation. The stainless steel enclosure is lockable and keeps all hydraulic controls secure. The hydraulic reservoir and system pressure gauge can be seen along with the closing speed control and auto/manual selector valve. An explosion proof junction box houses the control solenoid valve and a local manual reset button. The system is also fitted with a eutectic sensor (extending from the hydraulic cylinder) that will automatically cause valve closure if fire causes a high temperature condition.

ACTUATOR APPLICATION

Page 16: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: M Drive™ - LINEAR ADS No. 7301A

Flow-Quip M Drive™ Solar Powered Actuator System Automates Remote Gate Valve Ready for shipment to a pipeline system in northern New Mexico, this M Drive actuator system provides remote valve automation for a Grove through-conduit gate valve where electrical power is not available. The solar collector is sized to power the SCADA system RTU and to keep the M-Drive batteries charged. When a signal is received to close this valve, a DC motor-driven, bi-directional, fluid drive system powers the valve to the proper position. End-of-stroke limit switches stop the motor drive and signal valve position to the SCADA system.

ACTUATOR APPLICATION

Page 17: Application Data Sheets

The M Drive™ Power Module supplies the Fluid Drive for the Hydraulic Actuator mounted on the Valve The Power Module (shown here with the lockable door open) contains the complete fluid drive system for powering the valve open and closed. All electrical and hydraulic controls are housed within the enclosure and space may be provided for the customer supplied RTU unit. A technician operates the separate manual pump. This back up pump is useful during site start up and when battery levels are low. Note: In the bottom of the cabinet two connectors are provided for 12 VDC truck battery power.

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: M Drive™ - LINEAR ADS No. 7301B

ACTUATOR APPLICATION

Page 18: Application Data Sheets

Flow-Quip Solar Powered SE Series Gate Valve Actuator System protects critical Pipelines in Northern Peru. Children from a local village play outside of this crude oil pipeline river-crossing valve site. It’s over 75 miles from the nearest road. Access to this site is only by helicopter or by small boat. During the rainy season, river levels rise to flood the site under up to 4 feet of water. Pipeline breaks from river currents and sabotage have made this Flow-Quip SE Series Actuator System a critical part of the pipeline safety system. Solar panels provide all site power; they can be seen extending above the walk-in Power Module. An INMARSAT satellite antenna is utilized for communication with the pipeline dispatcher (over 100 miles away). The Flow-Quip hydraulic actuator was field-mounted on the buried pipeline gate valve when the system was installed. Pipeline pressure is monitored, along with a linebreak sensor which monitors rate of pressure drop. Loss of pressure or rapid depressurization will trigger the system to close automatically.

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SOLAR / SE SERIES LINEAR ADS No. 7205A

ACTUATOR APPLICATION

Page 19: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SOLAR / SR SERIES ROTARY ADS No. 7105

Solar Powered SR Series Actuator Protects Oklahoma Products Pipeline at Navigable River Channel Headed for a pipeline valve site where commercial power is unavailable, this solar powered, SR Series rotary unit will permit remote shutoff of a critical products pipeline if damage occurs from barge traffic or heavy rains. Solar electrical energy is used to generate hydraulic pressure. This hydraulic pressure is used to hold the valve open and compress a powerful, self-contained spring. If valve closure is required, hydraulic pressure is released and the spring quickly closes the valve, preventing further loss of product.

ACTUATOR APPLICATION

Page 20: Application Data Sheets

M Drive™ Solar Powered Actuators protect Product Pipe-lines in Argentina Thirty-Nine of these systems were field installed on existing 24” pipeline through conduit gate valves in northern Argentina. They were installed along with a new pipeline SCADA system, which allows the pipeline dispatcher to monitor pressures and flow at each valve site and close sectional block valves if needed. The large steel cabinet holds the M-Drive bi-directional fluid drive system and the SCADA RTU equipment. Batteries are provided for the RTU and satellite communication system. Electronic controls provide “slow cycle” closing of each valve (over 10 minutes) so that normal shutdown of the pipeline will not cause pressure shock to the 25 year old pipeline. A much faster time of operation is available for emergency shutdown. At each valve site powerful Flow-Quip Hydraulic Linear Actuators (lower right) were field mounted on existing through conduit gate valves.

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: M Drive™ - LINEAR ADS No. 7302

ACTUATOR APPLICATION

Page 21: Application Data Sheets

Flow-Quip Solar Powered Hydraulic Power Unit ready for shipment to the PEMEX SCADA Pipeline Upgrade Project This power unit is one of a group of 84 Hydraulic Power Units (HPU) in service on the PEMEX SCADA pipeline project. They are utilized to automate existing pipeline block valves on the national LPG pipeline system. Flow-Quip worked closely with the SCADA system integrator to insure that each system interfaced properly with the central command center. Powered by solar panels at each valve site, hydraulic energy is stored in the nitrogen-charged accumulators for stroking each pipeline valve 4 complete open and closed cycles without motor power.

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES w/ HPU-HYDRAULIC POWER ADS No. 7501

HYDRAULIC POWER UNIT

Page 22: Application Data Sheets

Flow-Quip ships SCADA Gas Project Valve Automation Systems on Time As a part of an $85 million dollar pipeline upgrade, 84 of these compact skid mounted hydraulic power units were shipped to Mexico for site installation and automation of 94 pipeline valves. They provide hydraulic energy for Flow-Quip gate valve and plug valve actuators fitted on each valve. Solar panels at each valve site are used to provide electrical power for hydraulic energy storage. Each system is connected to the new nationwide SCADA system to allow remote operation of the pipeline.

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES SOLAR POWER ADS No. 7502

HYDRAULIC POWER UNIT

Page 23: Application Data Sheets

Servo Series Modulating Valve Control System controls pipeline flow with speed and precision Utilizing high accuracy electrohydraulic servo valve control, this Servo Series actuator system controls pipeline flow to limit pressure at a petroleum product tank farm near St. Louis. A rotary ball control valve was utilized to insure low pressure drop and a wide operating range. The cus-tomer’s electronic controllers monitor incoming flow and pressure, then send a 4-20 ma signal to the VPC system to protect downstream piping.

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SERVO SERIES MODULATING CONTROL ADS No. 7601

ACTUATOR APPLICATION

Page 24: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES ROTARY-SOLAR ADS No. 7206

SE Series units are readied for shipment to Petrobras Pipeline Valve Sites As a part of a nationwide pipeline upgrade project in Brazil a partial shipment of SE Series fail-safe actuators and MNA full port ball valves are readied for shipment. Each valve and actuator will be installed in older pipelines at river crossings and near populated areas. They will be connected via a SCADA system to the pipeline control center. Solar collectors power these actuators and they store hydraulic energy for four valve strokes with-out recharge.

ACTUATOR APPLICATION

Page 25: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: HPU SERIES HYDRAULIC POWER UNIT ADS No. 7503

Flow-Quip Hydraulic Power Units ready for Shipment to California Water Pipeline Project A partial shipment of Hydraulic Power Units is shown ready for shipment to California for block valve automation on a high pressure water pipeline. Working closely with the California Department of Water resources engineering group, Flow-Quip designed and built eight of these highly sophisticated hydraulic power units (HPU’s). All of the HPU’s are installed in underground vaults at valve sites and connected to the pipeline DCS system via Modbus communication system. Each HPU contains an extensive PLC control and communication system.

HYDRAULIC POWER UNIT

Page 26: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE Series Gate Valve Actuator ADS No. 7210

SE Series fail-safe gate valve actuator protects critical east coast jet fuel supply QUEENS, NY. - A linear SE Series actuator was recently placed in service at the port of New York City. This critical pipeline delivery station is the primary supplier of jet fuel to New York’s La Guardia airport. A Flow-Quip field engineer is shown above placing the SE Series actuator in service on a WKM Power Seal gate valve. During regular operation the gate valve remains fully open and the SE actuator is used for open and close operation when the station is shutdown.

ACTUATOR APPLICATION

Page 27: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES Rotary Actuator ADS No. 7211

Fourteen SE Series fail-safe ball valve actuators insure pipeline shutdown for deep water Gulf of Mexico production platforms OFFSHORE, La. - Fourteen SE Series rotary actuators (see insert photo) are in service operating high pressure ball valves on deep water platforms in the Gulf of Mexico. These “stored energy” actuators were selected because they could properly sequence special retractable seat ball valves and they stored energy for fail-safe operation when a platform shutdown was needed. Because of the marine atmosphere and critical environmental concerns Flow-Quip manufactured these actuators in strict accordance with the materials, painting and biodegradable hydraulic fluid specifications mandated by the customer.

ACTUATOR APPLICATION

Page 28: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: SE SERIES GATE VALVE ACTUATOR WITH HPU ADS No. 7213

Flow-Quip type SE Gate Valve actuator system operates M&J CEG valves for ConocoPhillips Two of these SE-Series systems were placed in service recently on 24” M&J CEG gate valves at ConocoPhillips tank farm facility in Glenpool Oklahoma. The hydraulic power unit supplies power and stored energy for two valves. Each valve is equipped with control solenoids, limit switches, and an electrical junction box for field connections. A portable hydraulic power unit was provided to be used if electrical power is not available.

ACTUATOR APPLICATION

Page 29: Application Data Sheets

FLOW-QUIP, INC. 7440 E. 46th Place Tulsa, OK. 74145-6306

Ph: 918.663.3313 Fax: 918.663.9034 www.flowquip.com

Type: DVC SERIES ROTARY MODULATING CONTROL ADS No. 7504

Flow-Quip DVC Series system during final testing before shipment to Indonesia Shown during final shop testing in Singapore these High Performance Butterfly Valves are automated with a Flow-Quip DVC Series system. The complete system includes a Flow-Quip HPU which provides hydraulic power and stored energy for five modulating spring return actuators. Each actuator has a DVC control module and receives a control system (Hart protocol) signal to accurately position each valve.

ACTUATOR APPLICATION

Page 30: Application Data Sheets

CLIENT / ENG. PROJECT BP / HOLSTEIN 14 ESD ACTUATOR UNITS MOUNTED ON 8", 10", 16" AND 24" ANSI 1500# SHUTDOWN VALVES FOR THE HOLSTEIN AND

MUSTANG AND MAD DOG PLATFORMS ON THE GULF OF MEXICO DEEPWATER DEVELOPMENT PROGRAM.ENGINEERING MAD DOG

PLATFORMSPERENCO OIL PIPELINE 9 SOLAR POWERED-STORED ENERGY UNITS MOUNTED ON 16" ANSI 1500# AND ANSI 2500# PIPELINE SHUTDOWNECUADOR SHUTDOWN VALVES LOCATED IN REMOTE LOCATIONS IN ECUADOR.

VALVESEL PASO CAMERON HWY A HIGH FLOW AND CAPACITY HYDRAULIC POWER UNIT WITH STORED ENERGY TO OPERATE A METERING SKID AND

OIL PIPELINE SHUTDOWN VALVES FOR THE CAMERON HIGHWAY OIL PIPELINE IN LOUISIANA.

EXXON-MOBIL PIPELINE A 24 VDC LINEAR SE-SERIES SELF-CONTAINED FAIL-SAFE ACTUATOR MOUNTED ON A GATE VALVE IN MT. BELVIEU, OVERPRESSURE TEXAS PROVIDING PIPELINE OVERPRESSURE PROTECTION. THE ACTUATOR HAS STORED ENERGY FOR 6

PROTECTION STROKES AND A PARTIAL STROKE FEATURE.PETROBRAS / DTNEST 5 SOLAR POWERED-STORED ENERGY UNITS MOUNTED ON 18" ANSI 900# PIPELINE SHUTDOWN BALL VALVES

TECAP PIPELINE AUTOMATION LOCATED IN THE STATE OF AMAZONAS IN BRAZIL.

PETROBRAS MANATI 4 SOLAR POWERED-STORED ENERGY UNITS MOUNTED ON 24" ANSI 600# PIPELINE SHUTDOWN BALL VALVESPIPELINE LOCATED IN THE MANATI GAS PIPELINE IN BAHIA BRAZIL. ACTUATORS ARE CONNECTED TO A SCADA SYSTEM.

PETROBRAS PEGASO 47 SOLAR POWERED-STORED ENERGY UNITS MOUNTED ON 18", 12" AND 6" ANSI 300# PIPELINE SHUTDOWN VALVES LOCATED IN SERGIPE AND ALAGOAS STATES OF BRAZIL.

REPSOL - YPF CENTRAL PIPELINE A TOTAL OF 39 STORED ENERGY ESD UNITS (11 SOLAR POWERED AND 28 AC POWERED). THE VALVE AUTOMATION ARGENTINA BLOCK VALVES SYSTEMS ARE INSTALLED ON THE YPF'S CENTRAL PIPELINE AND MOUNTED ON 16",14" AND 12" ANSI 600# GATE

AUTOMATION VALVES.PROJECT

OLEODUCTO OTA/OTC PIPELINE 14 UNITS ON ANDES CRUDE OIL PIPELINE BETWEEN ARGENTINA AND CHILE. SOLAR AND WIND POWERED TRASANDINO / VALVE AUTOMATION SYSTEMS FOR 16" HIGH PRESSURE BALL VALVES.

FLUOR DANIEL ENG. TRANSANDIAN OIL PIPELINE

LOCATION / DESCRIPTION

FLOW-QUIP PARTIAL CUSTOMER / PROJECT LIST

Flow-Quip, Inc.7440 E. 46th Place.Tulsa, Oklahoma 74145-6303U.S.A.918-663-3313918-663-9034 fax

PIPELINEAGIP / ARCO - VILLANO 18 UNITS ON LIQUID PIPELINE IN ECUADOR. STORE ENERGY SOLAR POWERED ACTUATORS MOUNTED ON 12" AND

FLUOR DANIEL ENG. 16" PIPELINE VALVES.

PEMEX AUTOMATION OF 84 STORE ENERGY SOLAR POWERED SYSTEMS RETROFITTED ON 94 EXISTING VALVES ON THE LPG LINES(PGPB) THE NATIONAL OF PGPB THROUGHOUT MEXICO.

NETWORK OF GASAND LPG LINES

CONOCO-PHILLIPS PHILLIPS BORGER 10 UNITS LOCATED IN THEIR REFINERY IN BORGER TEXAS. ACTUATORS MOUNTED ON ISOLATION AND SHUTDOWN ISOLATION VALVES VALVES ON THE STORAGE AND COMPRESSOR FACILITIES.

PROJECTTEXACO TEXACO CONWAY OVER 18 UNITS LOCATED IN CONWAY KANSAS. ACTUATORS MOUNTED ON THE LPG UNDERGROUND

ISOLATION VALVES STORAGE ISOLATION VALVES.PROJECT

PETRO PERU PETRO PERU 1 SOLAR POWERED VALVE AUTOMATION SYSTEM IN THE NORTHEASTERN JUNGLE OF PERU. RETROFITTED A 24" STATION NO. 4 EXISTING GATE VALVE. FLOW-QUIP ALSO PROVIDED A SATELLITE COMMUNICATIONS AND INTERFACE WITH THEIR

PROJECT SYSTEM.

AL-FURAT AL-FURAT PETROLEUM OVER 30 ACTUATOR UNITS ON THE OMAR FIELD IN SYRIA. ACTUATORS ARE DC POWERED UNITS MOUNTED ONPETROLEUM CO. COMPANY COMPRESSOR BLOCK VALVES.

PROJECTCONOCO-PHILLIPS PHILLIPS PIPELINE 10 UNITS MOUNTED ON 6", 8" & 10" BALL VALVES LOCATED IN VARIOUS PUMP STATIONS IN TEXAS, OKLAHOMA,

PUMP STATIONS COLORADO, AND KANSAS.

CITGO CITGO PETROLEUM OVER 6 UNITS MOUNTED ON 6" AND 8" BALL VALVES LOCATED IN VARIOUS PUMP STATIONS IN TEXAS ANDPUMP STATIONS LOUISIANA.

EXPRESS EXPRESS PIPELINE 5 DVC MODULATING HYDRAULIC POWER UNITS AND ACTUATORS MOUNTED ON 10", 16" AND 20" BALL VALVESPIPELINE VALVE AUTOMATION LOCATED IN WYOMING AND CANADA.

PROJECTPRIDE FAIL-SAFE A FLOW-QUIP ESD ACTUATOR MOUNTED ON A FISHER 8" V500 V-BALL VALVE AND 2 ESD UNITS MOUNTED ON

REFINING VALVE AUTOMATION 16" CAMERON BALL VALVES LOCATED IN ABILENE TEXAS.PROJECT

CALIFORNIA CALIFORNIA COSTAL 2 HYDRAULIC POWER UNITS AND ACTUATORS OPERATING 4 DEZURIK BUTTERFLY VALVES (16" AND 36") LOCATEDCOSTAL WATER AGENCY IN SOUTHERN CALIFORNIA.

WATER AGENCY TANK-5 PROJECT

SAUDI ARAMCO 7 HYDRAULIC POWER UNITS WITH STORE ENERGY TO OPERATE 48" BALL VALVES LOCATED IN SAUDI ARABIA.ARAMCO VALVE AUTOMATION

PROJECTKINDER VARIOUS SPRING RETURN "SR" AND manPOWER UNITS AT VARIOUS PUMP STATIONS AND TANK FARMS IN KANSAS, IOWA,MORGAN LOCATIONS TEXAS & ILLINOIS.

KOCH OIL KOCH OIL A MODULATING HYDRAULIC POWER UNIT AND ACTUATOR SYSTEM OPERATES A 6" BALL VALVE LOCATEDVALVE AUTOMATION IN EAST ST. LOUIS.

PROJECTCALIFORNIA CALIFORNIA DEPT. 8 PLC CONTROLLED HYDRAULIC POWER UNITS WITH STORED ENERGY TO OPERATE BUTTERFLY AND BALL

DEPARTMENT OF OF WATER VALVES.WATER RESOURCES EAST

RESOURCES BRANCH EXTENSION

DATE 5/21/2010Page 1 of 2

Page 31: Application Data Sheets

CLIENT / ENG. PROJECT LOCATION / DESCRIPTION

FLOW-QUIP PARTIAL CUSTOMER / PROJECT LIST

Flow-Quip, Inc.7440 E. 46th Place.Tulsa, Oklahoma 74145-6303U.S.A.918-663-3313918-663-9034 fax

PETROTERMINAL PIPELINE 9 STORED ENERGY SYSTEMS TO OPERATE 36" AND 40" MAINLINE BLOCK GATE VALVES ON A CRUDE OIL PIPELINE

DE REVERSAL PROJECT ACROSS PANAMA. 2 MODULATING UNITS ON THE PUMPING STATIONS TO OPERATE 24" BALL VALVES. ALL SYSTEMS

PANAMA INCLUDE A HYDRAULIC POWER UNIT AND ACTUATOR.

PEMEX ABKATUN-D 1 HYDRAULIC POWER UNIT WITH STORED ENERGY TO OPERATE QTY OF 13 VALVES.

(PEP) PLATFORM THE SYSTEMS ARE INSTALLED ON PEMEX OFFSHORE PLATFORMS IN THE GOLF OF MEXICO.

AUTOMATION PROJECT

PEMEX ABKATUN-A 2 HYDRAULIC POWER UNITS WITH STORED ENERGY TO OPERATE QTY OF 10 VALVES EACH.

(PEP) PLATFORM THE SYSTEMS ARE INSTALLED ON PEMEX OFFSHORE PLATFORMS IN THE GOLF OF MEXICO.

AUTOMATION PROJECT

PEMEX SALAMANCA 2 SOLAR POWERED HYDRAULIC POWER UNITS WITH STORED ENERGY AND LINEAR ACTUATORS TO OPERATE 6"

(PGPB) SHUTDOWN AND 8" SHUTDOWN GATE VALVES ON PEMEX LPG PIPELINE.

STATIONS

PEMEX OFFSHORE 2 HYDRAULIC POWER UNITS WITH STORED ENERGY TO OPERATE QTY OF 15 VALVES EACH.

(PEP) PLATFORM THE SYSTEMS ARE INSTALLED ON PEMEX OFFSHORE PLATFORMS IN THE GOLF OF MEXICO.

AUTOMATION PROJECT

PEMEX REFINERY SALAMANCA-GUADALAJARA AUTOMATION OF 16" AND 8" PRODUCTS PIPELINES FOR PEMEX REFINERY. QTY 2 16" 600# & QTY 2 16" 900#

& DEGOLLADO-ZAMORA PLUG VALVES, QTY 3 16" 900# GATE VALVES AND QTY 3 12" 600# GENERAL TWIN SEAL VALVES. ATOMATION

PRODUCTS PIPELINE SYSTEMS ARE CONNECTED TO A SCADA AND LEAK DETECTION SYSTEM THAT MONITORS AND SHUTOFF PIPELINE

SCADA PROJECT IN CASE OF A LINE BRAKE.

PEMEX OFFSHORE A GAS-HYDRAULIC POWER UNIT WITH STORED ENERGY AND ACTUATORS TO OPERATE TWO 24" 600# BALL VALVES

PLATFORM AND ONE SELF-CONTAINED GAS-HYDRAULIC ACTUATOR WITH STORED ENERGY AND PRESSURE PILOT FOR

AUTOMATION PROJECT AUTOMATIC VALVE SHUTDOWN ALSO MOUNTED ON A 24" 600# BALL VALVEAUTOMATION PROJECT AUTOMATIC VALVE SHUTDOWN ALSO MOUNTED ON A 24 600# BALL VALVE.

PEMEX AUTOMATION OF 84 STORE ENERGY SOLAR POWERED SYSTEMS RETROFITTED ON 94 EXISTING VALVES ON THE LPG LINES

(PGPB) THE NATIONAL OF PGPB THROUGHOUT MEXICO. AUTOMATION SYSTEM INCLUDES A HYDRAULIC POWER UNIT & LINEAR OR

NETWORK OF GAS ROTARY ACTUATORS.

AND LPG LINES

CITY OF LONDON AVE. HYDRAULIC POWER UNIT AND CONTROL PANELS FOR THE LONDON AVENUE CANAL GATES TO PREVENT FOODING

NEW ORLEANS FLOOD GATE IN NEW ORLEANS.

CORE OF ENGR. CONTROL

PECAN PRAIRIE ROSE 4 STORED ENERGY SYSTEMS TO OPERATE 12" ANSI 900# BALL VALVES. THE VALVES ARE MAINLINE BLOCK VALVES

PIPELINE / PIPELINE ON A DENSE PHASE NATURAL GAS PIPELINE IN NORTH DAKOTA-USA. AUTOMATION SYSTEM INCLUDES A HYDRAULIC

ENGLOBAL POWER UNIT AND ROTARY ACTUATOR.

MOGAS BECHTEL 2 HYDRAULIC POWER UNITS TO OPERATE 4 ROTARY MOGAS METAL SEATED BALL VALVES EACH. THE LOCK

BECHTEL HOPPER VALVES ARE INSTALLED IN A POWER GENERATION PLANT IN CHINA.

MOGAS ORIENTEC - NINGXIA 2 HYDRAULIC POWER UNITS TO OPERATE 4 ROTARY MOGAS METAL SEATED BALL VALVES EACH. THE LOCK

CHINA PROJECT HOPPER VALVES ARE INSTALLED IN A POWER GENERATION PLANT IN CHINA.

WEIR VARIOUS SEVERAL HYDRAULIC POWER UNITS TO OPERATE KNIFE GATE VALVES ACTUATORS.

PROJECTS IN THE POWER GENERATION AND MINING INDUSTRY MARKETS.

ARUSA VARIOUS SEVERAL HYDRAULIC POWER UNITS TO OPERATE 4-WAY VALVES.

TRADE ALL UNITS ARE INSTALLED IN VARIOUS LOCATIONS RUSSIA.

DANIEL VARIOUS SEVERAL HYDRAULIC POWER UNITS TO OPERATE 4-WAY VALVES. UNITS HAS BEEN SHIP AROUND THE WORLD.

MEASUREMENT

EMBRIDGE / GATEWAY 2 STORED ENERGY SYSTEMS TO OPERATE 30" ANSI 600# GATE VALVES. THE VALVES ARE MAINLINE BLOCK VALVES

COLT ENGINEERING PIPELINE ON A CRUDE OIL PIPELINE IN A REMOTE LOCATION IN NORTHERN CANADA. THE VALVES ARE CONTROLLED BY

THE PIPELINE SCADA SYSTEM.

OVERLAND PASS OVERLAND PASS 9 STORED ENERGY LINEAR AUTOMATION SYSTEMS CONTROLLING 12 PIPELINE SHUTDOWN GATE VALVES IN THE

PIPELINE / PIPELINE COLORADO MOUNTAINS FROM KANSAS TO WYOMING IN THE USA. THE VALVES ARE CONTROLLED BY THE

WILBROS PIPELINE SCADA SYSTEM.

TRANSREDES ESTACIONES DE 8 STORED ENERGY-SPRING RETURN UNITS MOUNTED ON 2" ANSI 900#, 600# & 150# STATION ISOLATION SHUTDOWN

BOLIVIA COMPRESION BALL VALVES LOCATED AT SEVERAL COMPRESSION STATIONS OF TRANSREDES IN BOLIVIA.

TRANSREDES OSSA 7 STORED ENERGY UNITS MOUNTED ON 10" AND 12" ANSI 900# PIPELINE SHUTDOWN BALL

BOLIVIA PIPELINE VALVES LOCATED IN THE OSSA PIPELINE OF TRANSREDES IN BOLIVIA. ACTUATORS ARE CONNECTED TO A SCADA

SYSTEM.

TRANSREDES OCC 6 STORED ENERGY UNITS MOUNTED ON 6", 8" AND 10" ANSI 600# PIPELINE SHUTDOWN BALL

BOLIVIA PIPELINE VALVES LOCATED IN THE OCC PIPELINE OF TRANSREDES IN BOLIVIA. ACTUATORS ARE CONNECTED TO A SCADA

SYSTEM.

DATE 5/21/2010Page 2 of 2

Page 32: Application Data Sheets

Flow-Quip, Inc.7440 E. 46th Place.Tulsa, Oklahoma 74145-6303U.S.A.918-663-3313918-663-9034 fax

APPLICATION QUESTIONNAIREDate: Tag No. Spec. No.Customer: Engineer:Contact Name: Destination:End User:Address:

On/Off (Open/Close)Phone: Fax: Control Signal: 24 VDC 120 VAC Dry ContactE Mail: Modulating Frequency of operation =

SERVICE / CONTROL SIGNALACTUATOR DATA

E-Mail: Modulating Frequency of operation = Date Quote Required: Modulating Duty Cycle: 25%_____ 50%_____ 75%_____ 100%_____

Input Signal 4-20ma______ 20-4ma______ 1-5VDC______Firm Quote Eng. Estimate 2-10VDC______ 0-10VDC_______ Other:_______

Output Signal 4-20ma______ 20-4ma______ 1-5VDC______Qty: Size: 2-10VDC______ 0-10VDC_______ Other:_______Brand/Mfr:Rotary 90° Damper Limit Switches 2-SPDT 4-SPDT

VALVE / DRIVEN EQUIPMENT DATA

LIMIT SWITCHES

INQUIRY TYPE

Rotary 90 Damper Limit Switches 2 SPDT 4 SPDTBall Plug Globe Butterfly 2-DPDT Other:Linear Through Conduit Gate ValveWedge Gate Valve Orbit Ball Valve Opening time sec. AdjustableGlobe Valve Travel/Stroke = in or mm Closing time sec. AdjustableClass ANSI:AWWA: Max. DP: Self-Contained Remote Mounted

Electrical Classification = D bl A i S i R

OPERATION

OPERATING SPEED RANGE

ACTUATOR ELECTRICAL CONTROLS

AMBIENT CONDITIONSDouble Acting Spring ReturnAccumulator Return Temp. Min Max °F or °C

Blowing sand Jungle Offshore/MarineNote: Double acting stored strokes in a row, if required, with no Corrosive Atm type:electricity (Open to Close = 1 stroke). Strokes =

Volts AC 1 phase HzClockwise to Close Clockwise to Open Volts AC 3 phase HzStem Extend to Close Stem Extend to Open Volts DC DC amps available

STORED ENERGY

VALVE DIRECTION OF OPERATIONELECTRICAL POWER AVAILABLE

AMBIENT CONDITIONS

Stem Extend to Close Stem Extend to Open Volts DC DC amps availableSolar Power by Flow-Quip Customer

Flow-Quip Customer Hours of Sun light / day =Existing in Field Note: please provide Top works drawing or Battery Backup Yes NoSer # if existing in Field. S.N. Days of battery Autonomy:

Rotary Torque Unit Yes NoLinear Thrust Unit

VALVE PROVIDED BY

TORQUE / THRUST

ACTUATOR ELECTRICAL CLASSIFICATION

MANUAL OVERRIDE

NEMA 4 Weatherproof NEMA 4X Corrosion Open Close Fail in Place Explosion Proof

CL 1 DIV 1 GP D CL1 DIV 2 GP DFail position on: Loss of control signal Other:Loss of power Other:

Open/Close/Remote selector switch 4-20ma Battery voltage signalACCESSORIES

FAILURE MODE

FAIL POSITION

Open/Close/Remote selector switch 4-20ma Battery voltage signalValve Reset (must be pressed before re-opening of valve) 4-20ma Solar cell voltage signalLow Hydraulic Fluid Level Alarm Low Hydraulic Pressure AlarmLockable Selector Switches Power Failure AlarmOther: