appendix - 1- fabrication contract price basis _scope

7/26/2019 Appendix - 1- Fabrication Contract Price Basis _Scope

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Fabrication Contract Price basisProject Name: Fired Heaters for DORCClient Dangote Oil Re ning Company Limited -Location Nigeria

N!" Project No#

RF$%&&&'( - CCR RCon)ection *od+le,l No Heads ,+b ,l No# "tem Descriptio

1 .ype of Contract 1.1.1 Unit Rate Contract2 /stimate (asis 2.1.1

2.1.2.2.1.3 extra items not included in scope

3.1 .ec0nical - /ngineering 3.1.1 ll Non IR! Isometric " structural #rgs preparation and

3.1.2 "(R 1ppro)al and co-ordination 2 legel fees etc3.1.3 &i'ting sc(emes #rga preparation $% 3.1.) s !uild *ar+ -up #rgs ,reparation $% 3.1. n% design engineering detail engineering/ as re0u

3.2 3.2.1

3.2.23.2.3 N# re0uirements as per Client I& peci4cation

3.2.) ,ermanent and erection $olting material 'or e0uipments3.2. Cost o' civil 5or+s re0uired 'or assem$l% trail assem

3.2.6

3.2.7

3.2.8 !arricading 5it( 9I s(eets -as re0uired to t(e (eig(t and l

3.3 .ec0nical - 1ssembled *od+les 2,tatic /4+ipment 3.3.1 #esign o' &i'ting lugs li'ting 'rames 'or erection purpos

3.3.2.1 *aterial 'or &i'ting lugs li'ting 'rames 5ooden &ogs 'or

3.3.2.23.3.3 seal 5elding o' t(e e0uipments 5(ic( s(all $e supplied in3.3.) rection o' 0uipments Components :ree upplied $%

3.3. ,ermanent and erection $olting material 'or e0uipments

3.3.6 uppl% o' s(im plates " :oundation templates/ Compan3.3.7 ;ard tand 'or crane movement at 'a$rication " loading

3.3.8 n% access re0uired 'or movement o' crane 'rom rect

3.3.< C(ipping up to 1==mm re0uired 'or ma+ing 'oundation3.3.1= Crane (ire c(arges/ crane assem$l%/ disassem$l%/ test

3.3.11

3.) .ec0nical - Rotating /4+ipment as applicable 3.).1

3.).23.).3 ,ermanent $olting material 'or e0uipments assem$l% 3.).) uppl% o' s(im plates is included vendor scope3.). 9routing scope included in vendor scope

3.).6 C(ipping up to 1==mm re0uired 'or ma+ing 'oundation

unit rate (old good 'or 0t% variation ? 1=@ o' total Individual item 0t% varition up to ? 1=@

.ec0nical -,tr+ct+ral ,teel 2 Radiant 2 ,tac 2 D+cts ;andling o' 'a$ricated items li+e Radiation section/ C>pen tructures as applica$le in t(e en0uir% 'or Re'r

uppl% o' ena$ling steel re0uired 'or assem$l% erand ransporation/ 'or structural e0uipment assem

:a$rication o' Items 5(ic( cannot $e transported in sinparts " assem$led 5elded at site as re0uired

ransportation o' :a$ricated tructural Items 'rom :a$rA *um$ai/ ;aBira/ *undra/ C(ennai ,orts in India

ngineering/ ,rocurement and uppl% o' &i'ting gearopes/ !elts/ etcEE

ll 'oundations s(all $e made availa$le to :a$ricator mar+ed on t(em ll t(e rotar% e0uipments s(all $e supplied in loose instruction o' JNKI representative vendor.

(op Dleding o' ,re-'a$ricated ,iping o' a part o' pac+and ;%dro as re0uired

ll 'oundations s(all $e made availa$le to :a$ricator



3. .2

3. .3

3. .)

3.6 .ec0nical - Press+re Parts 3.6.1 :a$rication o' Radiant coils inlcuding lectrodes 4ller3.6.2 ;%drotesting/ :lus(ing/ and Nitrogen :illing a'ter assem

3.7 .ec0nical - Piping 2 F+el , id 3.7.1

3.8 .ec0nical - ND. 2 Heat .reatment 2 Hydro test 3.8.1

3.8.2

3.< .ec0nical - Painting 3.<.13.<.2 ouc( up primer paint to $e used as per recommendat

3.<.3

) *obilisation ).1.1

D/PLO5*/N. OF H/165 D7.5 CR1N/ .1.1

.1.2

6 "ns+rance 6.1.1

6.1.2

6.1.3

6.1.)

6.1.6.1.6 ssisatnce in &odging t(e Insurance Claims to JNKI 'o

7 Facilities7.1 7.1.1 ll t(e materials 'orming permanent part o' t(e erection

7.1.2

7.1.3

7.1.) ,o5er s(all $e provided at one point near 'urnace $atter%

7.1.7.1.6 Consuma$les 'or all materials s(all $e supplied $% :a$7.1.7 est coupons 'or 5elder test 0uali4cation.7.1.8 team " Nitrogen/ i' re0uired7.1.< n% special tools " tac+les/ i' re0uired.7.1.1= :loodlig(ts/ i' re0uired/ 'or 5or+ing $e%ond da%lig(t.7.1.11 n% special personnel protective e0uipment/ i' re0uire

7.2 Facilities to be incl+ded in Fabricator s +nit rates 7.2.1 ll re0uired tools " tac+les/ cranes/ etc. re0uired 'or 'a$

7.2.2

(e crossover piping installation 5eldding N# site

(e erection/ 5elding " N# o' / I / tu$es and are in :a$ricator s scope

ransportation o' :a$ricated tructural Items 'rom :a$A *um$ai/ ;aBira/ *undra/ C(ennai ,orts in India

pool 'a$iation 5it( including lectordes 4ller 5ire nitrogen :illing etcEN# 5or+s viB./ radiograp(% / stress relieving/ #,per client JNKIGs re0uirement:or radiograp(%/ $% F -ra%s / and all necessar% staconstruction o' source pit.

pplication o' paints as per t(e proHect speci4cation :inis(

ur'ace preparation and application o' paint inside o'modules/ ducts and stac+ as applica$le.:a$ricator s(all mo$iliBe tentativel% 'rom&ast 5ee+ o' *arc( 2=16 upto Completion o' Jo$ till

:a$ricator (as to consider deplo%ment o' uita$le *:>!/

selection o' uital$e crane capacit% is purel% $% t(" elevation details 'urnis(ed $% JNKI. n% C(ange idate can $e discussed " mutuall% agreed 'or added ccrane movement. is part o' vendor scope

Insurance polic% covering 5or+men deplo%ed $% Compensation ct.

,ersonal accident polic% covering supervisor% and :a$ricator .Insurance ,olic% covering :a$ricator Gs plant/ ve(iclmotor ve(icles,roviding 5atc( and 5ard to protect :a$ricator Gs propt(e plant during 'a$rication " construction/ round t(e

Insurance ,olic% covering marine transportation/ s5or+ and materials 'orming permanent part o' t(e inst

xcess deducti$les and an% ot(er insurance as re0ui

#ul% leveled ,iece o' land at 'a$rication %ard 'or :a$r

stores Ain ,ortaCa$ins etc s(all $e provided as give#rin+ing ,ota$le #* 5ater including re0uired testinnear 'urnace $atter% limit on 'ree issue $asis

:urt(er distri$ution s(all $e in :urnace :a$ricator scopo5n arrangement to $ring it to re0uired location

ll s+illed/ semis+illed 5or+men/ supervision and cpersonnel/ sa'et% personnel etc. re0uired to complet



7.2.)7.2. ,rovisions o' sa'et% ,, Gs 'or :a$ricator s staL and 5or+7.2.6 vaila$ilit% o' :a$ricator Gs sa'et% o cer 5(enever 5o

7.2.7 #a% to da% (ouse+eeping/ collection o' scrap/ mainta

7.2.8

7.2.<

7.2.1=7.2.11 Clearing t(e ite a'ter completion o' 5or+s

7.2.12

8 8eneral 8.1.1

8.1.2

8.1.3

8.1.)

8.1.

8.1.6

8.1.7

8.1.8

uppl% o' all consuma$les li+e electrodes/ 4ller 5irediesel " oil 'or during execution o' t(e 5or+

:a$ricator to ensure to (ave/ porta$le toilets along 5itdeplo%ed 'or t(e 5or+ and s(elter 'or la$our as per ,*site. (is 'acilit% 5ill also $e re0uired at s(op 5(ere 'aDor+s(op s(all $e 5ell e0uipped 5it( 'encing " 5it( 2)(

< :a$ricator to provide po5er connections at erecti5or+ing 'or ;eater Ho$s 'or re'ractor% / electrical " in

:a$ricator to give manpo5er re0uired on per-diem $aCommissioning activities. (is s(all not $e included

*ec(anical assistance 'or re'ractor% 5or+s include po(op

:a$ricator s(all unload receive store all proHect e0erection site 5it(in t(e plot and outside t(e plot $ut 5applica$le

:a$ricator s(all carr% out incoming inspection Avisuconsultation 5it( JNKIGs material controller C endamage s(ortage reports/ *RIR " su$mit to JNKI

:a$ricator to manage t(e stores 'or permanent plant mmaterials inventor% 5(ic( also s(all including 'ollo5a #eplo%ment o' manpo5er " mac(iner% 'or unloadat erection site.$ *aintaining computeriBed inventor% o' t(e materc ,roviding all ot(er accessories li+e ta$le/ c(airs/ stetc/ consuma$les as re0uired.d ;anding over o' JNKMs :re issue spares $alance me #eplo%ment o' exclusive c(aser 'or entr% o' t(e ps(op' covered store 5it( re0uired rac+ 'acilities

:a$ricator s(all provide sa'et% appliances to t(eir statoilets/ drin+ing 5ater 'acilit%/ an% special sa'et% 5ater truc+/ constructing 5ater curtain etc. 'or carr%i'a$rication s(op.

Dor+ permit/ s(all $e made availa$le to :a$ricator $erection site. ;o5ever/ its da% to da% management s:a$ricator to deplo% suita$le person exclusivel% 'or

:ollo5ing Dor+ ,ermits at site 5ill $e provided at sita ;ot Dor+ ,ermit 2) ;rsO 7 da%s a 5ee+.$ Cold Dor+ ,ermit 2) ;rs O 7 da%s a 5ee+

n% modi4cation recti4cation extra 5or+s to $e attri$uta$le to JNK s(all not $e paid 'or separatel%. ;

ite In c(arge in 5riting is to $e o$tained $e'ore ta+inInstallation and removal o' scaLoldings 'or 'a$ricatio$e in :a$ricatorGs scope including suppl% o' materia:a$ricator Gs scope o' 5or+ is up to :>! ,ort o' loadindr%ing/ $ox up/ loop-c(ec+s " 'ormat clearance

n% dispute or diLerence 5(atsoever arising $et5eent(e :a$rication/ meaning/ scope/ operation or eLect o$reac( t(ereo'/ s(all $e settled $% ar$itration. (e ar$accordance 5it( t(e Indian r$itration and Concilatiot(ere under and an% statutor% modi4cation t(ereo' $

( i i ' ( ( $i i



8.1.1=

8.1.11

8.1.128.1.13 Dastage allo5ance and scrape s(all $e included in t(e pr

8.1.1)

8.1.1

8.1.16

8.1.17

8.1.18

8.1.1<< Ot0ers <.1.1

<.1.2<.1.3 :ire ,roo4ng 5or+s. <.1.) n% t(ird part% inspection c(arges<.1. n% temporar% 'acilities 'or * s. JNKI ,I I&<.1.6 !olt tensioning 5or+<.1.7 C(emical cleaning and steam $lo5ing 5or+.<.1.8<.1.< ;ot tapping 5or+.<.1.1=.

<.1.11<.1.12 uppl% " application o' grout material.<.1.13 Card !oard !lasting.

<.1.1)<.1.1 n% temporar% 'acilities 'or JNKI Gs use.<.1.16 ,re-assem$l% " moc+-up assem$l% at s(op.<.1.17 Jac+eted piping.<.1.18 n% special protective material 'or protection o' :I*.<.1.1< rection o' inline instruments.<.2 ll D, and , R s(all $e approved $% JNKI ,*C ,I

<.3 rrangement and *aterials 'or , R and D at s(op an

<.) upll% lectrodes and :iller 5ire 'or ,ressure part and N<. pare structural (ard 5ares A ll 9rade/ materials and

1=. Neit(er part% s(all $e lia$le to eac( ot(er to5ards suc( per'ormance is prevented $% conditions o' 'orce calamities/ eart(0ua+es/ 4re/ re$ellion/ insurgenc%/ 5actions/ stri+es/ loc+outs and similar ot(er causes $e%parties.

I' an event o' :>RC * J UR (as occurred and s(allt(an >ne ;undred and ig(t% A18= da%s t(en JNKIterminate t(e ,URC; >R# R su$Hect to giving t(da%s prior N> IC >: R*IN I>N. I'/ at t(e expit(e event o' :orce *aHeure su$Hect to suc( notice constand terminated

&imit o' li0uidated damages 'or dela% $e%ond t(e codate is 1@o' t(e order value per 5ee+ or part t(ereo' st(e order value

12. >verall &imitation o' &ia$ilit% Not5it(standin,urc(ase >rder/ t(e aggregate lia$ilit% o' an% part% toclaims 'or lia$ilities arising under t(is purc(ase order ,urc(ase >rder

:a$ricator to su$mit 4nal material reconciliation a'ters(ortage damage o' t(e material s(all $e to t(e :a$ri n% temporar% roads access re0uired during t(e :aGs scope including at 'a$rication %ard.:a$ricator to o$tain site clearance a'ter completion o'all temporar% esta$lis(ments made 'or executing t(e H:a$ricator to ma+e necessar% arrangements to carr%ad(ere sc(edule.

>ur 0uoted unit rates do not include an% xcise dut%and ervice ax to5ards site 5or+ 5(ic( t(e same is nconsidered as export Ho$.

In case o' imposition o' ne5 taxes/ duties and levies anduring execution o' t(e contract/ I N> ,,&IC !& ,a%ment terms 'or s(op " site activities s(all $e mutu4naliBation o' contract. Consequential loss. Machining and dynamic balancing.

Oil Flushing.

Catalyst loading.

welding of anchors / studs including layout markior !"#

n% lectrical " Instrumentation 5or+s trutual supp'or "I Vendor

ll *terials procured $% :a$ricaor s(al $e 5it( est cer



rection service contract ,rice !asis



#esign ervices ,rice $asis

appendix - 1- fabrication contract price basis _scope

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