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13 March 2019 Hydrate and Wax Plug: Prevention and remediation using active heating technology Cyril Holyst Anthony Musto This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

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Page 1: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

13 March 2019

Hydrate and Wax Plug:

Prevention and remediation using

active heating technology

Cyril Holyst

Anthony Musto

This document and all information herein are confidential, and may not be used,

reproduced or distributed without prior authorization of TechnipFMC.

Page 2: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

2

Agenda

1. Overview & challenges

2. ETH flexible pipe technologies

3. ETH rigid pipe technologies

4. Performance summary

5. Key takeaways

6. Q&A

Page 3: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

Overview & challenges

Scope of Work and Schedule

Page 4: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

Flow assurance challenges:

Overview & challenges

HydrateWaxViscous oil

Deepwater / long tie back challenges:

Page 5: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

Active heating technologies – Benefits

Cost effective alternative to chemical injection (hydrate mitigation)

Wax and Hydrate prevention & remediation (control of heating power and live monitoring)

Accelerate start-up operations after a shutdown

To enhance flow rates by increasing fluid temperature for viscous oil, long tie-back or deep water development (continuous heating)

Active heating by ETH technologies provides the most adapted solution for demanding applications

Main benefits of Electrically Trace Heated (ETH)

by Joule effect:

Page 6: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

20001970

1ST

FLEXIBLE

PIPE

ETH-

HCRAW

Conoco

UDANG

1ST

PiP

Demo 2000

JIP

1st

ETH-IPB

Dalia

1st

ETH-PiP

Islay Project

ETH-PiP

Neptune

Energy

Fenja

1st

ETH-SP

ETH-

HCRAW

Alta

Gohta

ETH-IPB

Papa Terra

20101980 1990 2020

ETH track records

ETH-PiP

Early

Qualification

Work

Page 7: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

ETH flexible pipe technologies

Scope of Work and Schedule

Page 8: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

Integrated Production Bundle – System description

Super Duplex tubes or

hoses

Electrical Cables

Optical fibres

Measure the temperature every meter

along the riser

Tubes for hot water circulation

Spacer

IPB key capabilities Multiple functions available combined within

single bundle design (ETH, GI, GL, WI, OF etc.)

Temperature monitoring

High electrical efficiency

Wet insulation (~U value = 3–6W/m2K)

Internal diameter capabilities: 2–12’’

IPB: Integrated Production Bundle Flexible pipe production core structure

Bundle assembly

Thermal insulation

Page 9: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

ETH-HCRAW technology – System overview

HCRAW = Heating Cables Replacing Armour Wires

Cost effective, simple design

No bundle (weight and OD reduction compared to ETH-IPB)

Embedded electrical cables, high heating efficiency

Tailor made design: design number of cables selected for eachapplication

Design & number of cables adapted to each specific project requirements

Page 10: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

ETH-HCRAW technology – Temperature monitoring

Typical ETH - Flexible temperature profile

✓ Deep understanding of the temperature variations along and within the flexible pipe &

detection of any water presence in annulus

✓ Can be combined with topside interface system (warm up / maintain modes)

✓ Field proven technology

Distributed Optical Fibre Temperature System (DTS)

Page 11: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

ETH rigid pipe technologies

Page 12: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

Pipe-in-pipe – Extensive track record

ETH-PiP = Using reeled PiP track record to develop a new technical solution

Track record, per water depth Track record, per OHTC

0

500

1000

1500

2000

2500

19

88

19

90

19

92

19

94

19

96

19

98

20

00

20

02

20

04

20

06

20

08

20

10

20

12

20

14

20

16

20

18

20

20

20

22

Wat

er

De

pth

(m

)

Installation Year

Africa

Apac

Brazil

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

19

88

19

90

19

92

19

94

19

96

19

98

20

00

20

02

20

04

20

06

20

08

20

10

20

12

20

14

20

16

20

18

20

20

20

22

OH

TC (

W/m

2K

)

Installation Year

Page 13: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

ETH-PiP – System description and functions

Standard Pipe-in-Pipe (PiP) Electrically Trace Heated PIP (ETH-PiP)

Trace heating used in other industrial applications

Exposed to harsher conditions

Reeled Pipe-in-Pipe Offshore track record

Manufacturing in standard adapted spoolbase

The ETH-PiP is the combination of qualified components for dry environment

Page 14: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

ETH-PiP – Active heating rigid pipe technologies

ETH-PiP provide the full range of functionalities for hydrate management

Low U-Value (0.6 to 2 W/m2.K)

Reducing power requirement during keep warm mode

Allows longer cool down and no touch duration

Simplify operating procedure and subsea architecture

Reduce chemical injection volumes (MEG)

High redundancy,

Temperature monitoring (DTS) allowing

Wax / plug management via continuous monitoring

Hydrate plug melting operations

Field proven technology

Page 15: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

ETH-PiP – Qualification and track record

Early qualification work (1999 to 2004, extended to 2010)

Full scale tests on 12m joints, including all electrical circuits and mechanical parts

Confirmation of the high level of heating efficiency (heating curves)

CFD model calibration

Confirmation of reel-ability

Extended qualification (2009-10)

Re-assessment of technical readiness with a project study case with TOTAL TEQP programme (Technology Evaluation & Qualification Process)

Confirmation of the high redundancy and operation under degraded

mode

Ageing long term at 120oC, higher specification on trace heating cable

CFD, lab test and mechanical testing

Page 16: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

ETH-PiP – Track record

122m WD with challenging bathymetry

6 km single well tie-back

6.625” x 12.75” ETH-PiP line

U value (20oC) = 0.9 W/m2.K

High Temperature (120 °C)

ETH-PiP – First project application

Total Islay, 2011

Page 17: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

ETH-PiP – Track record

ETH-PiP – Neptune Energy Fenja

Ongoing pipe manufacturing

324m WD

Longest and largest ETH-PiP

36 km single well tie-back

12” x 18” Production ETH-PiP

Continuous heating

ETH-PiP selected vs

chemical injection option

heated dual flowline and riser

Significant CAPEX reduction

Page 18: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

TechnipFMC active heating rigid pipe technologies

Missing efficient product for deepwater and large OD tie-back field development

Deepwater in-field lines

Large OD tie-backs

NaKika PiP

Reel-lay PiP or ETH-PiP

Wet Insulated single pipeline

Page 19: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

TechnipFMC active heating rigid pipe technologies

Development of Wet Insulated ETH Single Pipe

Deepwater in-field lines

Large OD tie-backs

NaKika PiP

Reel-lay PiP or ETH-PiP

Reel-lay Wet InsulatedETH-SP

Page 20: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

TechnipFMC active heating rigid pipe technologies

ETH-SP (Single Pipe)

Solution in development

Designed for both continuous and intermittent heating

Wet insulated pipeline, for project where U-value is not driving

Unlock deeper water installation with moderate top tensions

Compact solution giving access to longer tie-back

High redundancy

Temperature Monitoring (DTS) with similar benefits than the ETH-PiP

ETH-SP complementary of the ETH-PiP

Page 21: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

Performance summary

Page 22: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

Active heating pipe technologies – Performances

ETH-HCRAW ETH-IPB ETH-PiP ETH-SP

Construction Flexible Pipe Flexible Pipe Pipe-in-Pipe Wet Insulated

U-Value / OHTC (W/m2.K) 3 to 6 3 to 6 0.6 to 2 3 to 6

Power requirement (base ETH-PiP) x 2 x 3 x 1 (reference) x 5/6 (estimation)

Maximum diameter (inner pipe) 2" to 20" ID 2" to 12" IDUp to 12" ID (dependent on vessel

capabilities)

Up to 16" OD (dependent on

vessel capabilities)

Heated length (in one go, size

dependant)up to 12km up to 12km up to 50km Up to 75km (estimation)

Maturity 3 projects 2 projects 1 project + 1 on-going Under development

Page 23: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

Key takeaways

Page 24: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

Key takeaways

ETH-Technology is a versatile, and cost effective solution for hydrate and wax plug management

Field proven technology with more than 45km of ETH Pipes successfully delivered to date (80km by end 2020)

Integrated solution part of a Subsea 2.0 technologies portfolio

Early engagement

DTS part of iLoF products for complete field condition performance monitoring solution

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

Page 25: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

Cyril HolystStudy Manager | Front End & System Engineering, Asia Pacific

P +61 8 9463 2838

E [email protected]

Anthony MustoStudy Manager | Front End & System Engineering, Asia Pacific

P +603 2116 7624

E [email protected]

Page 26: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification
Page 27: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

Questions

Page 28: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

ETH-HCRAW technology – End fitting

End Fitting

Integration of connector will slightly increase external

size of EF

Page 29: AOG 2019 Hydrate and wax plug - prevention & remediation using … · 2019-04-08 · Alta Gohta ETH-IPB Papa Terra 1980 1990 2010 2020 ETH track records ETH-PiP Early Qualification

This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC.

Active heating pipe technologies – Performances

ETH-HCRAW ETH-IPB ETH-PiP ETH-SP WET-DEH

Construction Flexible Pipe Flexible Pipe Pipe-in-Pipe Wet Insulated Wet Insulated

U-Value / OHTC (W/m2.K) 3 to 6 3 to 6 0.6 to 2 3 to 6 3 to 6

Power requirement (base ETH-

PiP)x 2 x 3 x 1 (reference) x 3 x 10

Maximum diameter (inner pipe) 2" to 20" ID 2" to 12" IDUp to 12" ID (dependent on

vessel capabilities)

Up to 16" OD (dependent on

vessel capabilities)

Up to 18" OD (dependent on

vessel capabilities)

Heated length (in one go, size

dependant)up to 12km up to 12km up to 75km Up to 75km Up to 43km

Maturity 3 projects 2 projects 1 project + 1 on-going Under development Under development