analyzer uk 1211
TRANSCRIPT
zenon Analyzer
December 2011
Optimising production processes
Production process
Resources Products
Reduce material
consumption!
Reduce energy
consumption!
Reduce investments
costs!
Reduce maintenance
costs!
More production volume!
Better quality!
New products!
Quick delivery!
Produce safely!
Comply to regulations!
Be effective!
Be flexible!
How?
Knowing more & early enough, for improved reaction and
analysis
Manufacturing concepts, e.g. TPM, Kaizen, TQM etc.
“Continuous improvement” of processes
PDCA (Plan-Do-Check-Act) methodology
Manufacturing standards, e.g. ISO9000, own standards
etc.
How easy to apply? What are the costs?
zenon Analyzer
General expectations
Independent
Open
Predefined vs. User defineable
Web Based Clients
Automatically generated reports
Security (User Administration)
Printing & Export
KPI calculation
Modern graphics
Flexible filters
Drill down technology
zenon Analyzer - Basic Features
Independent application
Mixture of text and graphics
KPI calculations
Flexible filtering mechanism (i.e. shift, batch etc.)
Predefined reports (i.e. acc. to Weihenstephan Standards)
Open for own reports development
User Role management (i.e. Editor, Viewer)
Automatic scheduled tasks (i.e. Report generation at the end of the shift)
Drill Down Reports
Automatic report generation
Ethernet
zenon Analyzer
Machine-HMI / PC
Data:
All data stored on zenon Analyzer
Process data, historical alarms & events, shift history etc.
zenon Meta data: Equipment model, shift information, Alarms Groups / Classes etc.
Benefits:
Central storage of relevant data
offline data for Reporting
Fast data access
zenon HMI “Offline” Reporting
Ethernet
zenon Analyzer
Machine-HMI / PC
Data:
zenon Online data on demand
zenon historical data : ARV, AML, CEL
zenon Meta data: Equipment model, shift information, Alarms Groups / Classes etc.
Benefits:
Real-time data for Reporting
No redundant data storage
Decentralising
No adaption of existing projects
needed
zenon HMI “Online” Reporting
Ethernet
zenon Analyzer
zenon data evacuation
Advantages:
The best out of both worlds
Online Realtime Data Access
Decentralising & central data
storage
No adaptions in existing projects
Transparent reports: Data origin
is visible
Combination of different data
sources via Analyzer connector
concept
8
Mixed Operation
zenon without adaption
Data Flow
Report
ReportRendering
Report Save / export
(e.g.:. *pdf, *.htm, *.xls)
Filters Data Input
Reporting engine
DataRequest
9
Connectors
Historicall Data
Manual Data Input
Online Data
Real time data input
Analyzer Components
10
Analyzer Server (SQL Server 2008
R2)
MS Report Builder 3.0
Analyzer Management
Studio
zenon Runtime
zenon Editor
Meta Data Wizard
Connectors
Web Browser
COPA-DATA Controls
11
Microsoft Report Builder
Graphical report design
12
zenon Report Assistant
Automatically generated reports + stored procedures
13
Metadata Export Wizard
Exports equipment model, variables, alarms groups & classes ...
Viewing reports
Ethernet
zenon Analyzer
View/use exported reports:
PDF, Excel, Word, XML, CSV, TIFF
Machine-HMI zenon
html screen
Server PCzenon
html screen
Internet/Intranet
Internet Browser
Internet Browser Internet
Browser
zenon Analyzer. Sample Reports
16
zenon Analyzer. Sample Reports
17
zenon Analyzer. Sample Reports
zenon Analyzer. Sample Reports
Do you want to know more?
… any questions are welcome!