AMW 22 / AMW 22p / AMW 22ps 12.14

Operating instructions

5111980011.19

en-GB

AMW 22AMW 22pAMW 22ps

2

Declaration of Conformity

Manufacturer

Jungheinrich AG, 22039 Hamburg, Germany

Description Industrial truck

Type Option Serial no. Year ofmanufacture

AMW 22AMW 22pAMW 22ps

On behalf of

Date

EU DECLARATION OF CONFORMITY

The undersigned hereby declare that the powered truck described in detail complieswith the current versions of European Directives 2006/42/EG (Machinery Directive)and 2014/30/EU (Electromagnetic Compatibility - EMC). The manufacturer isauthorised to compile the technical documentation.

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ForewordNotes on the operating instructions

The present ORIGINAL OPERATING INSTRUCTIONS are designed to providesufficient instruction for the safe operation of the industrial truck. The information isprovided clearly and concisely. The chapters are arranged by letter and the pagesare numbered continuously.

The operator manual details different industrial truck models. When operating andservicing the industrial truck, make sure that the particular section applies to yourtruck model.

Our trucks are subject to ongoing development. We reserve the right to alter thedesign, equipment and technical features of the system. No guarantee of particularfeatures of the truck should therefore be assumed from the present operatinginstructions.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the followinggraphics:

DANGER!Indicates an extremely hazardous situation. Failure to comply with this instruction willresult in severe irreparable injury and even death.

WARNING!Indicates an extremely hazardous situation. Failure to comply with this instructionmay result in severe irreparable injury and even death.

CAUTION!Indicates a hazardous situation. Failure to comply with this instruction may result inslight to medium injury.

NOTICEIndicates a material hazard. Failure to comply with this instruction may result inmaterial damage.

Z Used before notices and explanations.

t Indicates standard equipmento Indicates optional equipment

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Contents.A Correct Use and Application 9.1 General 92 Correct application 93 Approved application conditions 94 Proprietor responsibilities 105 Adding attachments and/or optional equipment 10.B Truck Description 11.1 Application 112 Calibrated weighing system (AMW 22p / AMW 22ps) 113 Assemblies and Functional Description 123.1 Truck Component Overview 123.2 Weighing System Component Overview 134 Technical Specifications 144.1 Performance data 144.2 Weighing System Weight Display 144.3 Weighing Variance of the Weighing System 154.4 Dimensions 164.5 Weights 174.6 Batteries 174.7 Tyre type 174.8 Operating conditions 184.9 Identification Points and Data Plates 194.10 Wind loads 20.C Transport and Commissioning 21.1 Lifting by crane 212 Transport 223 Using the Truck for the First Time 23.D Batteries/Accumulators - Replacement/Charging 25.1 Safety Regulations for Handling Batteries and Accumulators 252 Safety regulations for handling lithium-ion batteries 272.1 Safety regulations 272.2 Potential hazards 282.3 Charging the battery 322.4 Battery lifetime and maintenance 332.5 Storing the battery 332.6 Faults 332.7 Disposal and transport of a lithium-ion battery 352.8 Hazard and Safety Instruction Phrases 393 Power Supply AMW 22 413.1 General information 413.2 Replacing batteries 414 Power Supply AMW 22p 434.1 General information 434.2 Charging the battery 43

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5 AMW 22ps power supply 455.1 General information 455.2 Battery charge status 465.3 Charging the battery 47.E Operation 49.1 Safety Regulations for the Operation of Forklift Trucks 492 Displays and Controls 513 Starting up the truck 523.1 Checks and Operations to Be Performed Before Starting Daily Work 524 Industrial Truck Operation 534.1 Safety regulations for truck operation 534.2 Parking the truck securely 544.3 Pushing/Pulling 554.4 Steering 554.5 Brakes 564.6 Lifting, transporting and depositing loads 574.7 AMW 22 / AMW 22p Standard Weigher (t) 604.8 AMW 22p Weigher, Special Version (o) 664.9 AMW 22ps weighing system 764.10 On-Board Printer (o) 1015 Troubleshooting 1025.1 Load cannot be lifted 102.F Checking the Industrial Truck 103.1 Spare Parts 1032 Operational Safety and Environmental Protection 1033 Safety Regulations for Checks 1044 Lubricants and Lubrication Schedule 1064.1 Handling consumables safely 1064.2 Lubrication Schedule 1084.3 Consumables 1085 Checks 1095.1 Preparing the Truck for Checking 1095.2 (o) Check and Adjust Foot-Activated Parking Brake 1096 Decommissioning the Industrial Truck 1106.1 Prior to decommissioning 1106.2 Restoring the truck to service after decommissioning 1107 Safety tests to be performed at intervals and after unusual incidents 1118 Final de-commissioning, disposal 1119 Operating Company Checks 112

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A Correct Use and Application1 General

The truck must be used, operated and serviced in accordance with the presentinstructions. All other types of use are beyond its scope of application and may resultin damage to personnel, the industrial truck or property.

2 Correct application

NOTICEThe maximum load and the maximum permissible load distance given on the dataplate must be observed.The load must be fully supported by the load handler, evenly distributed and raisedcompletely from the ground.

The following operations are in accordance with regulations and are permitted:– Lifting and lowering loads.– Transporting lowered loads.

The following operations are prohibited:– Carrying and lifting passengers.– Pushing or pulling loads.– Transverse handling of long loads.

3 Approved application conditions– Operation in industrial and commercial environments.– Permissible temperature range see page 18.– Operation only on secure, level surfaces with sufficient load-bearing capacity.– Operation only on routes that are visible and approved by the operating company.– Do not negotiate inclines.

WARNING!

Use under extreme conditionsUsing the truck under extreme conditions can result in malfunctions and accidents.uSpecial equipment and authorisation are required if the truck is to be constantly

used in extreme conditions, especially in dusty or corrosive atmospheres.uThe truck cannot be used in areas at risk of explosion.uIn adverse weather conditions (thunder, lightning) the industrial truck must not be

operated outside or in endangered areas.

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4 Proprietor responsibilitiesFor the purposes of the present operating instructions the “operating company” isdefined as any natural or legal person who either uses the industrial truck himself, oron whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor isconsidered the person who, in accordance with existing contractual agreementsbetween the owner and user of the industrial truck, is charged with operationalduties.The proprietor must ensure that the industrial truck is used only for the purpose it isintended for and that danger to life and limb of the user and third parties areexcluded. Furthermore, accident prevention regulations, safety regulations andoperating, servicing and repair guidelines must be followed. The operating companymust ensure that all users have read and understood these operating instructions.

NOTICEFailure to comply with the operating instructions invalidates the warranty. The sameapplies if improper work is carried out on the truck by the customer or third partieswithout the permission of the manufacturer.

5 Adding attachments and/or optional equipmentThe mounting or installation of additional equipment which affects or enhances theperformance of the industrial truck requires the written permission of themanufacturer. Local authority approval may also need to be obtained.Local authority approval however does not constitute the manufacturer’s approval.

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B Truck Description1 Application

The pallet truck is designed to transport goods on level surfaces. Open bottompallets or roll cages can be lifted.The rated capacity is indicated on the data plate or the capacity plate Qmax.

The weighing system provides the option of weighing loads, adding individualweights and displaying a total weight. Current weighing data and entered data canbe issued on the on-board printer (o). The date and time are only issued if this optionhas been activated.

2 Calibrated weighing system (AMW 22p / AMW 22ps)The AMW22p / AMW 22ps industrial truck can be equipped with an optionalcalibratable weighing system and manufacturer calibration in accordance with OIMLApproval Class III (European Approval No. T2782) in order to perform weighingoperations for commercial purposes.

The calibrated weighing system is approved separately by the notified body with aserial number and is given an official inspection label. The inspection label confirmsthe accuracy within the permissible calibration tolerance. The supplied declaration ofconformity must be retained. The area of validity of the EC calibration comprises theEU state specified on the declaration of conformity. Weighing systems that arecurrently in use are tested in accordance with the statutory provisions of therespective EU country.

If the validity period of the calibration is limited according to national regulations, theowner of a truck with a calibrated weighing system bears sole responsibility for itstimely recalibration.

Significant geographical changes in location of the truck require a recalibration to beperformed before the weighing system can be operated.

NOTICEThe validity of the calibration becomes void in the event of damage to the truck,manual intervention in the operation of equipment such as the housing opening, aswell as any damage or removal of the test plaques.

Z Calibratable weighing systems with deviations beyond the traffic error limit, anexceeded reverification date or which have passed their calibration expiry date mustbe taken out of service.

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3 Assemblies and Functional Description

3.1 Truck Component Overview

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Item Description Item Description1 o Travel and parking brake 6 t Steered wheels2 t Load handler 7 t Load wheels3 t Handle 8 o Foot-activated parking brake4 t “Lift/lower fork” handle 9 t Data plate5 t Tiller t Standard equipment o Optional equipment

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3.2 Weighing System Component Overview

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Item Designation Item Designation10 t Display and evaluation unit

(AMW 22p / AMW 22ps)13 t Load cells

11 t Display and evaluation unit(AMW 22)

14 o On-board printer

12 t Battery t Standard equipment o Optional equipment

3.2.1 Weight DetectionFour load cells are bolted to the load carrying frame and also to the load attachmenthead. The load cells and the connection cable to the evaluation and display unit areinstalled so that they are protected.

3.2.2 Evaluation and Display Unit

Weights, system statuses and quantities (o) are displayed. All functions of theweighing system can be called up using the keys below the display. The zero settingis performed automatically within set limits.

3.2.3 On-Board Printer (o)Individual weights, tare weights and total weights can be output on thermal paper, ascan quantities (o) with identification code numbers (o) and time of printing (o).

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4 Technical Specifications

Z The technical specification is given according to the German guideline "Type sheetsfor industrial trucks". Technical modifications and additions reserved.

4.1 Performance data AMW 22 / AMW 22p /

AMW 22ps

Q Rated capacity 2200 kgc Load centre distance 600 mmx Load distance 890 mm Lowering speed with / without load 90/20 mm/s

4.2 Weighing System Weight DisplayAMW 22 and AMW 22p

Weight range Resolution of weight displayAMW 22 AMW 22p

(t) 1)AMW 22p

(o) 1)AMW 22p

Calibrated (o)1)

0 to 200 kg 1.0 kg 0.2 kg 0.1 kg 0.5 kg (o)200 to 500 kg 0.5 kg 0.2 kg500 - 2000 kg (t) 1.0 kg

0.5 kg 1.0 kg

500 - 2200 kg (o)

AMW 22ps (from year of manufacture 2020)

Weight range Resolution of weight displayAMW 22ps (t) 1) AMW 22ps

Calibrated (o) 1)

0 to 200 kg 0.2 kg 0.5 kg200 to 500 kg 0.5 kg500 - 2000 kg (t) 1.0 kg 1.0 kg

500 - 2200 kg (o)

1) Multi-range display: The resolution of the weight display depends on the weight.During weighing out, the resolution does not change on passing the boundary to thenext lower weight range.

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4.3 Weighing Variance of the Weighing SystemAMW 22 Within a temperature range of -10 to +40°C, the maximum weighing

variance is 0.1% of the overall weighing range.AMW 22pAMW 22ps

Within a temperature range of -10 to +40°C the maximum weighingvariance is 0.1% of the measured weight.

Z Outside the listed temperature range, weighing variances of up to 0.3% can occur.

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4.4 Dimensions

s

e

Wa

x

h14

b11b10 b1= b5

h3h13

l1

l6

l2 l

m2

674 (AMW 22p / AMW 22ps)

y

c

Q

104°

104°a/2=100a/2=100

Ast = Wa+l6-x+a

Designation AMW 22 / AMW 22p /AMW 22ps

h3 Lift 122 mmh13 Lowered height 86 mmh14 Height of tiller handle 1234 mmy Wheelbase 1110 mm

s/e/l Fork dimensions 62/170/1150 mml1 Overall length 1546 mml2 Length to fork face 396 mm

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Designation AMW 22 / AMW 22p /AMW 22ps

b1 Overall width 540 mmb5 Outer fork distance 540 mmb10 Track width, front 109 mmb11 Track width, rear 370 mmAst Working aisle width 1000x1200 transv. 1763 mmAst Aisle width 800x1200 length. 1813 mmWa Turning radius 1303 mm

4.5 WeightsDesignation AMW 22 / AMW 22p /

AMW 22ps

Net weight 99/102 kgAxle load, w.o. load front/rear 61/38 kgAxle load, w. load front/rear (AMW 22) 578/1721 kg

4.6 BatteriesTruck Battery type Voltage/capacityAMW 22 Alkaline (type AA) 4x1.5 VAMW 22p Lead-gel battery

(rechargeable)12 V/1.2 Ah

AMW 22ps Lithium-ion battery(rechargeable)

14.8 V/5 Ah

4.7 Tyre type AMW 22 / AMW 22p /

AMW 22ps

Tyre size, front Ø 170 x 50 mmTyre size, rear Ø 82 x 96 mmTyre size, rear (tandem wheels) Ø 82 x 62 mm

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4.8 Operating conditions– During operation: -10°C to 40°C

Ambient lighting

– - At least 50 Lux during operation

Z Outside the listed temperature range, weighing variances of up to 0.3% can occur.

NOTICERapid changes in temperature should be avoided as they can cause moisture tocondense within the electronics. When large temperature differences areencountered, switch the weighing system off whilst it acclimatises.

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4.9 Identification Points and Data Plates

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16

15

Item Model9 Truck data plate

15 Plate - Operation / Lifting16 Capacity Qmax

4.9.1 Data plate

22

21

17

19 18

23

20

Item Description Item Description17 Model 21 Rated capacity (kg)18 Year of manufacture 22 Manufacturer19 Serial number 23 Manufacturer's logo20 Net weight in kg

Z For queries regarding the truck or ordering spare parts always quote the truck serialnumber (19).

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4.10 Wind loadsWind forces can affect the stability of a truck when lifting, lowering and transportingloads with large surface areas.

Light loads must be especially secured when they are subjected to wind forces. Thiswill prevent the load from sliding or falling.

Stop the truck in both cases.

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C Transport and Commissioning1 Lifting by crane

WARNING!

Improper loading by crane can result in accidentsImproper use or use of unsuitable lifting gear can cause the truck to crash whenbeing loaded by crane.Prevent the truck from hitting other objects during lifting, and avoid uncontrolledmovements. If necessary, secure the truck with guide ropes.uThe truck may be loaded only by people who are trained in using lifting

accessories and lifting gear.uWear personal protective equipment (e.g. safety shoes, safety helmet, hi-vis

jacket, protective gloves) when loading by crane.uDo not stand under suspended loads.uDo not walk into or stand in a hazardous area.uAlways use lifting gear with sufficient capacity (for truck weight, see truck data

plate).uAlways attach the crane lifting gear to the prescribed attachment points and

prevent them from slipping.uUse the lifting accessories only in the prescribed load direction.uCrane lifting gear must be fastened in such a way that it does not come into

contact with any attachments when lifting.

Lifting the truck by crane

Requirements– Park the truck securely, see page 54.

Tools and Material Required– Lifting gear– Crane lifting gear

Procedure• Secure the crane lifting gear to the strap

points (24).

The truck can now be lifted by crane.

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2 Transport

WARNING!

Accidental movement during transportImproper fastening of the truck and mast during transport can result in seriousaccidents.uLoading must only be performed by specialist personnel trained for this purpose.

The specialist personnel must be instructed in securing loads on road vehicles andhandling load securing devices. In each case correct measurements must betaken and appropriate safety measures applied.

uThe truck must be securely fastened when transported on a lorry or a trailer.uThe lorry or trailer must have fastening rings.uUse wedges to prevent the truck from moving.uUse only fastening belts with sufficient strength.uUse non-slip materials to securing the load aids (pallet, wedges, ...) e. g. non-slip

mats.

Securing the truck for transport

Requirements– The truck is now loaded.– The truck is now parked securely, see

page 54.

Tools and Material Required– Lashing straps

Procedure• Attach the lashing straps (25) to the

industrial truck and the transport vehicleand tension sufficiently.

The truck can now be transported.

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25

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3 Using the Truck for the First TimeProcedure• Check the equipment is complete.

The truck can now be started, see page 52.

Z When the vehicle is parked, the surface of the tyres will flatten. The flattening willdisappear after a short period of operation.

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D Batteries/Accumulators - Replacement/Charging

1 Safety Regulations for Handling Batteries andAccumulators

Maintenance personnel

Accumulators must only be charged and batteries only replaced by the operatingcompany. These operating instructions and the manufacturer’s instructionsconcerning batteries and charging stations must be observed when carrying out thework.

WARNING!

Risk of accidents and injury when handling batteries and accumulatorsBatteries and accumulators contain chemicals that are poisonous and corrosive.Avoid contact at all costs.uDo not dismantle or forcibly open batteries and accumulators.uDo not subject batteries and accumulators to heat, fire or direct sunlight.uDo not short-circuit batteries and accumulators. Store batteries and accumulators

so that no short circuits can occur through other batteries and accumulators ormetal objects.

uNever use batteries or accumulators of different makes, capacity, size or type atthe same time in one truck.

uFailure to comply could result in explosions!uSeek medical assistance immediately if you have swallowed a battery or

accumulator.uDo not subject batteries and accumulators to impacts.uKeep battery terminals and contacts clean and dry.uIf a battery or accumulator is leaking, do not allow the liquid to come into contact

with the skin or eyes. If this has already happened, rinse the affected part withplenty of water and seek medical assistance immediately.

uKeep batteries and accumulators in a clean and dry environment, out of the reachof children.

Park the truck securely before carrying out any work on the batteries/accumulators(see page 54).

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Battery disposal

NOTICEBatteries must be disposed of in accordance with the relevant nationalenvironmental protection regulations.

Used batteries are recyclable commodities. As indicated by the marking showing acrossed-out waste bin, batteries must not be disposed of as domestic waste.

Return or recycling of batteries must be ensured in accordance with the BatteryDirective 2006/66/EG.

Used batteries must be treated as hazardous waste. Batteries marked with therecycling symbol and the sign showing a crossed-out rubbish bin should not bedisposed of with ordinary household waste.

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2 Safety regulations for handling lithium-ion batteries

2.1 Safety regulations

WARNING!

Unsuitable batteries without manufacturer approval can be dangerous.uDo not use any batteries without approval from the manufacturer.uThe battery equipment must only be replaced with the manufacturer's

authorisation.uWhen inserting the battery, ensure that it is securely seated in the battery

compartment.

– Do not physically machine or modify the battery.– Do not open, damage, penetrate or bend the battery.– Do not throw the battery into a fire.– Protect the battery from high temperatures and overheating.– Protect the battery from solar irradiation.– Keep the battery away from radiant sources and strong heat sources.– The specified charging, operating and storage temperature ranges must be

observed.

Failure to comply with these safety instructions can result in fire and explosion or theleakage of harmful materials.

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2.2 Potential hazards

2.2.1 Symbols - Safety and Warnings

Used lithium-ion batteries must be treated as hazardous waste.Lithium-ion batteries marked with the recycling symbol and the sign showing acrossed-out waste bin must not be disposed of with ordinary household waste.Buy-back terms and type of recycling are to be agreed with the manufacturer inaccordance with the Battery Directive 2006/66/EG.

Avoid fire and short circuits due to overheating.Do not ignite or position an open flame, glowing embers, or sparks near thelithium-ion battery.Keep lithium-ion batteries away from strong heat sources.Hot surfaces.Battery cells can generate very high short-circuit currents, causing them tobecome hot.

Dangerous electrical voltage!Battery cells can generate very high short-circuit currents, causing them tobecome hot.Caution!The metal parts of the battery cells are constantly under voltage, so do notplace any foreign objects or tools on the lithium-ion battery.Observe the accident prevention regulations and DIN EN 50272-3.Wear personal protective equipment (e.g. safety goggles and safety gloves)when handling damaged battery cells and lithium-ion batteries. Use onlyinsulated tools.If the contents leak out, do not inhale the fumes.Always wash your hands after completing the work.Do not mechanically machine the lithium-ion battery, strike, crush, compress,notch, dent or modify it in any way.Do not open, damage, penetrate, bend, heat the lithium-ion battery or allow it tobecome hot, do not throw it into a fire, short circuit it or immerse it in water. Donot store it or operate it in pressurised containers.Follow the operating instructions and keep them in a visible position in thecharging area.If any faults are found on the lithium-ion battery, contact the manufacturer'scustomer service department immediately.Do not carry out any actions on your own.Do not open the lithium-ion battery.

+ -

Protect the lithium-ion battery from solar radiation or other forms of heatradiation.Do not expose the lithium-ion battery to heat sources.

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2.2.2 Explosion and fire hazard

WARNING!Physical damage, thermal effects or incorrect storage in the event of a defect canresult in explosions or fire.The battery materials can be flammable.

2.2.2.1 Particular hazard from combustion productsThe lithium ion battery may be damaged by a fire in the vicinity of the lithium ionbattery. When fighting a lithium-ion battery fire, the following dangers and informationmust be taken into consideration.

WARNING!

Contact with combustion products can be hazardousFires produce combustion products.Combustion is a chemical process by which a flammable material combines withoxygen under heat and light (fire).The resulting combustion products can occur in the form of smoke, through leakingfluids, escaping gases, debris as well decomposition products of certain chemicals.These combustion products are substances that enter the body through therespiratory tract and / or the skin, where they can produce and adverse effects suchas choking.uAvoid contact with combustion products.uUse protective equipment.

– Hydrogen fluoride (HF) Hydrofluoric acid = extremely corrosive– Risk of toxic substances produced by pyrolysis– Risk of highly flammable gas mixtures.– Other combustion products: Carbon monoxide & -dioxide, manganese, nickel and

cobalt oxides.

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2.2.2.2 Special fire fighting protective equipment– Use self-contained breathing apparatus.– Wear protective overalls.

2.2.2.3 Additional fire fighting instructionsTo prevent secondary fires from occurring, the lithium-ion battery must be cooledfrom the outside. Fluids or solids must never be directed into the lithium-ion battery.

Suitable extinguishing agents– Carbon dioxide extinguisher (CO2)– Water (not on mechanically opened or damaged batteries!)

Unsuitable extinguishing agents– Foam– Grease fire extinguishing agents– Powder extinguishers– Metal fire extinguishers (PM 12i extinguishers)– Metal fire powder PL-9/78 (DIN EN 3SP-44/95)– Dry sand

2.2.2.4 Instructions for cooling an overheated, non physically damaged batteryThis type of damage may be caused by a short circuit inside the battery, which mayresult in harmful materials leaking, fire or battery explosion.Endangered unopened batteries can be cooled using a waterjet.

2.2.3 Material discharge

WARNING!

Battery electrolyte fluid can be hazardousElectrolyte fluid can be discharged if the battery is physically damaged. Electrolytefluid is harmful and must not come into contact with the skin or eyes.uIf it does, rinse the affected parts with plenty of water and seek medical assistance

immediately.uIn the event of skin irritation or if any substances are breathed in, seek medical

assistance immediately.uIn the event of inhalation bring the affected person into the fresh air and keep them

still.

2.2.3.1 Precautionary measures for personnel– Keep personnel away and facing the wind.– Block off the affected area.

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– Ensure there is adequate ventilation.– Wear personal protective equipment.– If vapours / dust / aerosols are present, use self-contained

breathing apparatus.

2.2.3.2 Precautionary measures for the environmentDo not allow spilled fluids to enter the water system, drainage system or theundergroundwater.

2.2.3.3 Cleaning measuresThe leaked fluid must be removed professionally by the operating company on thebasis of a risk assessment and disposed of in the correct manner. The fire brigade,the Agency for Technical Relief or similar institutions must be used. Absorb residueswith liquid-absorbent material (such as vermiculite, sand, universal binders andpebble grain).

2.2.4 Touch voltage hazard

WARNING!Hazardous contact voltages only arise in the event of a technical or physical defect.The batteries are normally charged. There is still some residual voltage in adischarged battery. This must be considered as a hazardous contact voltage.

With this kind of defect the battery must not be touched and must not come intocontact with metal objects see page 28.

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2.3 Charging the batteryThe operating instructions are a major component of the charger.

The owner shall ensure that the operating instructions are kept permanently in thevicinity of the charger, and that operating personnel shall be aware of the guidelinesmentioned in the instructions.

The owner shall add further instructions regarding national accident prevention andenvironmental protection regulations to the operating instructions, includinginformation on supervisory and reporting obligations, taking into account particularcompany practices e.g. in terms of work organization, work processes and thepersonnel employed.

Apart from the operating instructions and the current accident prevention regulationsin force in the country and place of use, generally recognised technical regulationsfor safe and proper use shall be observed.

DANGER!

Explosion risk when charging unsuitable battery typesCharging a battery that is not suitable for this charger can result in damage to thecharger and battery. The battery could expand or burst.uThe lithium-ion battery must only be charged with the battery charger provided for

this battery.

WARNING!

Warning: hazardous electrical voltage!The charger is an electric component conducting voltages and currents that arehazardous to people.uThe charger must only be operated by trained technicians.uDisconnect the mains supply and the battery connector before carrying out any

work on the charger.uThe charger should only be opened and serviced by trained electricians.

WARNING!

Any damage and other defects to the charger can result in accidents.If any safety-related modifications, damage or other defects are discovered on thecharger or during operation, the charger must be taken out of service until it hasbeen repaired.uReport any defects immediately to your supervisor.uTag out and decommission a faulty charger.uOnly return the charger to service when you have identified and rectified the fault.

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NOTICE

Intermediate charging of the lithium-ion batteryIntermediate charging of the lithium-ion battery is possible, i.e. a battery that is notfully discharged can be charged or partially charged at any time.uThe lithium-ion battery should be fully charged before use.uTo ensure reliable operation of the lithium-ion battery, it must be fully charged at

least every 26 weeks with frequent intermediate charging.uTurn off the battery charger before disconnecting the lithium-ion battery from the

charger.

NOTICE

Full discharge can damage the batterySelf-discharge can cause the battery to fully discharge. Full discharge shortens theservice life of the battery.uBefore a long period of inactivity, the battery must be fully charged.uCharge the battery at least every 26 weeks, see page 47.

Z If the battery is fully discharged or if the battery temperature is below the permissiblelevel, the battery will not charge. Fully discharged batteries cannot be charged by theuser (faulty). Contact the manufacturer's customer service department.

2.4 Battery lifetime and maintenanceThe lithium-ion battery is wear-free. The components are maintenance-free, as aresult there are no maintenance intervals planned for this battery.

2.5 Storing the batteryNOTICE

Discharge can damage the batteryIf the battery is not used for a long period of time, it can become damaged throughdischarge.uBefore a long period of inactivity, the battery must be fully charged.uTo ensure a long battery life, we recommend checking and charging the battery

every 4 weeks when it is not being used.

2.6 FaultsIf any damage is found to the battery or battery charger contact the manufacturer's customer service department immediately.The operating company must not carry out any remedial work on its own.Independent attempts to tamper with or repair the battery may invalidate thewarranty. A service agreement with the manufacturer will help identify faults.

WARNING!Do not open the battery.

In order to avoid fire, explosion and leakage of harmful materials, a safe place forstoring batteries until the manufacturer's customer service department arrives on sitemust satisfy the following criteria:

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– Do not store in places often frequented by personnel.– Do not store in places where valuable objects (e.g. cars) are stored.– A PM12i burning metal fire extinguisher or a Co2 fire extinguisher must be

available to put out any fires.– There should not be any fire or smoke detectors in the vicinity in order to ensure

that an automatic fire detection system is only activated in the event of actualdanger (e.g. naked flames).

– Small amounts of discharge from a single battery are not critical to theenvironment. Above-average natural ventilation is required in this case.

– No ventilation intake pipes should be in the vicinity, as discharged content couldspread within a building.

Examples of where to store a non-functional battery:

– Roofed outdoor position.– Ventilated container.– Covered box with pressure and smoke discharge option.

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2.7 Disposal and transport of a lithium-ion battery

2.7.1 Instructions for disposal

NOTICELithium-ion batteries must be disposed of in accordance with the relevant nationalenvironmental protection regulations.uFor lithium-ion battery disposal, contact the manufacturer's customer service

department.

Used cells and lithium-ion batteries are recyclable economic goods. In accordancewith the marking showing a crossed-out waste bin, these lithium-ion batteries maynot be disposed of as domestic waste.

Return or recycling of batteries must be ensured in accordance with the BatteryDirective 2006/66/EG.

Used lithium-ion batteries must be treated as hazardous waste.

Lithium-ion batteries marked with the recycling symbol and the sign showing acrossed-out waste bin must not be disposed of with ordinary household waste.

Buy-back terms and type of recycling are to be agreed with the manufacturer.

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2.7.2 Marking of packages with lithium-ion batteriesThe lithium-ion battery is a hazardous material. The applicable ADR regulationsmust be observed during transport.

Z ADR = Accord européen relatif au transport international des marchandisesDangereuses par Route

UN 3171

9

26

27

Item Description26 Danger label class 9A for lithium-ion batteries

27Marking of packages with lithium-ion batteries in accordance with thedangerous goods regulations GGVS/ADR appendix 9 for the transport ofhazardous goods

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2.7.3 Shipping informationThe lithium-ion battery is a hazardous material. The applicable ADR regulationsmust be observed during transport.

Z ADR = Accord européen relatif au transport international des marchandisesDangereuses par Route

2.7.3.1 Shipping functional batteriesFunctioning batteries can be shipped in accordance with the following regulations:

Classification accordingto ADR (road transport)

UN 3171 lithium-ion battery class 9

- Classification code M4 lithium battery- Danger label

UN 3171

9

- ADR limited quantity LQ:0

IMDG classification (seatransport)

UN 3171 lithium-ion battery class 9

- EMS F-A, S-I- Danger label

UN 3171

9

- IMDG limited quantity LQ: -

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IATA classification (airtransport)

UN 3171 lithium-ion battery class 9

- Danger label

UN 3171

9

Exposure scenario Not specified.Substance safety rating Not specified.Marking Product does not require marking under EC Directive /

HazMatR.

2.7.3.2 Shipping faulty batteriesTo transport these faulty lithium-ion batteries, contact the manufacturer's customerservice department. Faulty lithium-ion batteries must not be transportedindependently.

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2.8 Hazard and Safety Instruction PhrasesHazard and safety instruction phrases are codified hazard and safety instructionphrases for hazardous materials used as part of the globally harmonised system forthe grading and identification of chemicals.The following H phrases describe the hazards arising from the battery cells and theircontents.The P phrases describe the safety measures to be applied.

2.8.1 Hazard Instruction Phrases (H phrases)

2.8.1.1 Physical hazards (H200 range)

H242 Heating can result in fire.

2.8.2 Safety Instruction Phrases (P phrases)

2.8.2.1 General (P100 range)

P102 Keep out of reach of children.

2.8.2.2 Prevention (P200 range)

P201 Obtain special instructions before use.P202 Read and understand all safety instructions before use.P233 Keep containers sealed.

P235 + P410 Keep cool. Protect against direct sunlight.P251 Do not penetrate or burn, even after use.P261 Avoid inhalation of dust, smoke, gas, steam, vapours or aerosols.

2.8.2.3 Reaction (P300 range)

P314 Seek medical advice or assistance if feeling unwell.

P304 + P340In case of inhalation:Bring the person into fresh air and ensure he or she can breathunhindered.

P313 + P332 For skin irritation: Seek medical advice or assistance.P313 + P337 For persistent eye irritation: Seek medical advice or assistance.

P370 + P378 In the event of fire:Use CO2 to extinguish.

P370 + P380 In the event of fire:Clear the area.

2.8.2.4 Storage (P400 range)

P410 + P412 Protect against direct sunlight and do not subject to temperatures inexcess of 40 °C.

P411 + P235 Keep cool and do not store in temperatures in excess of 50 °C.

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2.8.2.5 Disposal (P500 range)

P502 Obtain information on recycling or reuse from the manufacturer orsupplier.

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3 Power Supply AMW 22

3.1 General informationPower is supplied via four 1.5 V alkaline batteries of type AA. If the unit is not usedfor 3 minutes, it will shut down automatically. Under normal conditions, the systemcan perform weighing operations for around 1 year. If the battery charge statusbecomes too low, the display will show "LOW BAT". When the batteries aredischarged, the weighing system will shut down automatically.

3.2 Replacing batteries

Replacing batteries (up to year of manufacture 2013)

Procedure• Undo the two lateral retaining screws on the upper part of the housing and

carefully take off the upper part of the housing.

Z The upper and lower parts of the housing remain linked by connecting cables.

• Take all the used batteries out of the battery compartment in the lower part of thehousing and insert new batteries, ensuring their polarity matches the markings.

• Re-apply the upper part of the housing, taking care not to trap the connectingcables, and tighten the retaining screws.

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Replacing batteries (from year of manufacture 2013)

Procedure• Undo the retaining screws of the battery holder and pull out the battery holder.• Take all the used batteries out of the battery holder and insert new batteries,

ensuring their polarity matches the markings.• Re-insert the battery holder and tighten the retaining screws.

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4 Power Supply AMW 22p

4.1 General informationPower is supplied by a 12 V / 1.2 Ah battery module, which is protected againstreverse polarity.

If the unit is not used for 30 minutes, it will shut down automatically. Under normalconditions, the system can be used for up to 35 hours of uninterrupted weighing(weighing system without built-in printer).

If the battery module charge status becomes too low, the display will show "LOWBAT" or, on some models (o), will only display one remaining battery segment. Inthis case, the battery must be charged or replaced immediately as the weighingsystem will soon shut down automatically.

Z To avoid a loss in battery capacity, we recommend that the battery module becharged for at least 6 hours. If the weighing system is used in multi-shift operation,or if it is fitted with a built-in printer (o), procurement of an additional battery moduleis recommended.

4.2 Charging the battery

28 28 28 28

Charging the battery

Requirements– Truck is parked securely.– Weighing system is switched off – see page 66.

Tools and Material Required– Charger for lithium-ion batteries (28)

Procedure• Remove the battery (29) from the weighing system (30).• Place the battery in the charger.• Connect the charger to the power supply.

Z The LED on the charger lights up red while charging is active.

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• Disconnect the charger from the power supply once charging is completed.

Z The charger switches off and the LED lights up green once charging is completed.

Z A deep discharge of the battery can occur if it is not removed from a charger thepower supply of which has been interrupted.

• Place the battery in the weighing system.

The weighing system is ready for use again.

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5 AMW 22ps power supply

5.1 General information

Charging process

The weighing system is equipped with a rechargeable lithium-ion battery and anintelligent battery charger. New lithium-ion batteries must be charged for at least8 hours before first use. The battery can subsequently also be used when not fullycharged. In this case, the remaining operating time is reduced.

It takes 6 to 7 hours to fully charge the battery. In the case of partially dischargedbatteries, the charging time is reduced accordingly. Charging continues automaticallyafter a power failure.

The charging process can be interrupted and continued as a partial charge. To doso, disconnect the charger from the power supply.

Once the battery is fully charged, the charger stops automatically. The LED on thecharger lights up green.In this case:– Disconnect the charger from the power supply.– Remove the battery from the charger.– Place the battery in the weighing system – see page 47.

If the battery has not been fully charged after 8 hours, the charger stopsautomatically. The LED on the charger lights up red.In this case:– Disconnect the charger from the power supply.– Have the battery and/or charger repaired or replaced – see page 102 and see

page 103.

Battery service life

The charge capacity of the battery will gradually diminish over time and withrepeated use. If the operating time with a fully charged battery gets shorter andshorter, it is time to replace the battery – see page 103. Correct use and chargingwill extend the service life.

Permissible temperatures

The service life of the battery will be extended if the permitted temperature rangesare observed.

During operation: -10°C to +50°CDuring charging: 0°C to +40°CDuring storage: +10°C to +20°C

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5.2 Battery charge status

Z If the battery voltage is too low, the battery icon on the display lightsup. The weighing system switches off automatically after 2 minutes.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

Checking the battery charge status

Procedure• Check the display and, if necessary, charge the battery – see page 47.

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5.3 Charging the battery

3029 29 28

Charging the battery

Requirements– Truck is parked securely.– Weighing system is switched off – see page 79.

Tools and Material Required– Charger for lithium-ion batteries (28)

Procedure• Remove the battery (29) from the weighing system (30).• Place the battery in the charger.• Connect the charger to the power supply.

Z The LED on the charger lights up red while charging is active.

• Disconnect the charger from the power supply once charging is completed.

Z The charger switches off and the LED lights up green once charging is completed.

Z A deep discharge of the battery can occur if it is not removed from a charger thepower supply of which has been interrupted.

• Place the battery in the weighing system.

The weighing system is ready for use again.

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E Operation1 Safety Regulations for the Operation of Forklift Trucks

Driver authorisation

The truck may only be used by suitably trained personnel, who have demonstratedto the proprietor or his representative that they can drive and handle loads and havebeen authorised to operate the truck by the proprietor or his representative.

Operator’s rights, responsibilities and rules of conduct

The driver must be informed of his duties and responsibilities and be instructed inthe operation of the truck and shall be familiar with the operating instructions. Safetyshoes must be worn on pedestrian-operated trucks.

Unauthorised use of truck

The operator is responsible for the truck during the time it is in use. The operatormust prevent unauthorised persons from moving or operating the truck. Do not carrypassengers or lift other people.

Damage and faults

The supervisor must be informed immediately of any damage or faults to the truck orattachment. Trucks which are unsafe for operation (e.g. wheel or brake problems)must not be used until they have been rectified.

Repairs

The operator must not carry out any repairs or alterations to the truck withoutauthorisation and the necessary training to do so. The operator must never disableor adjust safety mechanisms or switches.

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Hazardous area

WARNING!

Risk of accidents/injury in the hazardous area of the truckA hazardous area is defined as the area in which people are at risk due to travel orlifting operations of the truck, its load handler or the load. This also includes the areawithin reach of falling loads or lowering/falling operating equipment.uInstruct unauthorised persons to leave the hazardous area.uIn case of danger to third parties, give a warning signal in good time.uIf unauthorised persons are still within the hazardous area, stop the truck

immediately.

Safety devices, warning signs and warning instructions

Safety devices, warning signs (see page 19) and warning instructions in the presentoperating instructions must be strictly observed.

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2 Displays and Controls

5

4

8

3

1

Item Control /display Function1 Travel and parking brake o – Prevent the truck from rolling away.

– Decelerates the truck.3 Handle t – To pull the truck.

– To push the truck.4 “Lift//neutral/lower load

handler” handlet – In position "H" (lifting): Moving the tiller

raises the load handler.– In position "neutral": Travel– Press to position "S" (lowering): Lowers

the load handler.5 Tiller t – Steers the truck.

– Raises the load handler.8 Foot-activated parking

brakeo – Prevent the truck from rolling away.

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3 Starting up the truck

3.1 Checks and Operations to Be Performed Before Starting DailyWork

WARNING!

Damage and other truck or attachment (optional equipment) defects can resultin accidents.If damage or other truck or attachment (optional equipment) defects are discoveredduring the following checks, the truck must be taken out of service until it has beenrepaired.uReport any defects immediately to your supervisor.uMark defective truck and take out of service.uDo not return the industrial truck to service until you have identified and rectified

the fault.Inspection before daily operation

Procedure• Check the whole of the outside of the truck for signs of damage and leaks.• Check the load handler for visible signs of damage such as cracks, bent or

severely worn forks.• Check the load wheels for damage.• Check that the markings and labels are present, clean and legible, see page 19.• Test the brakes.

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4 Industrial Truck Operation

4.1 Safety regulations for truck operation

Travel routes and work areas

Only use lanes and routes specifically designated for truck traffic. Unauthorised thirdparties must stay away from work areas. Loads must only be stored in placesspecially designated for this purpose.The truck must only be operated in work areas with sufficient lighting to avoid dangerto personnel and materials. Additional equipment is necessary to operate the truck inareas of insufficient lighting.

DANGER!Do not exceed the permissible surface and point loading on the travel lanes.At blind spots get a second person to assist.The driver must ensure that the loading dock /dock leveller cannot be removed orcome loose during loading/unloading.

Conduct when pulling/pushing

The operator must adapt the travel speed to local conditions. The truck must bepushed/pulled at slow speed when negotiating bends or narrow passageways, whenpassing through swing doors and at blind spots. The operator must always observean adequate braking distance between the forklift truck and the vehicle in front andmust be in control of the truck at all times. Abrupt stopping (except in emergencies),rapid U turns and overtaking at dangerous or blind spots are not permitted. Do notlean out or reach beyond the working and operating area.

Visibility when pulling/pushing

The operator must look in the direction of travel and must always have a clear viewof the route ahead. If the truck is carrying loads that affect visibility, the truck must bepulled against the load direction. If this is not possible, a second person must walkalongside the truck as a lookout to observe the travel route while maintaining eyecontact with the operator. Move the truck only at walking pace and with particularcare. Stop the truck as soon as you lose eye contact.

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Negotiating slopes and inclines

WARNING!Do not negotiate slopes or inclines.

Negotiating lifts and dock levellers

Lifts may only be negotiated if they have sufficient capacity, are suitable for drivingon and authorised for truck traffic by the owner. The driver must satisfy himself of theabove before entering these areas. The truck must be pushed into lifts with the loadin front and must take up a position which does not allow it to come into contact withthe walls of the lift shaft. Persons riding in the lift with the forklift truck must onlyenter the lift after the truck has come to a rest and must leave the lift before thetruck.

4.2 Parking the truck securely

WARNING!

An unsecured truck can cause accidentsuAlways park the truck on a level surface. In special cases the truck may need to be

secured with wedges.uAlways fully lower the load handler.uSelect a place to park where no other people are at risk of injury from the lowered

load handler.

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4.3 Pushing/Pulling

Z To avoid abrasion and wear, travelling without load should be with the load handlerraised.

Requirements– Start up the truck, see page 52.

Procedure• Release the parking brake by applying the foot-

activated parking brake (8, o) or the travel andparking brake (1, o).

Using the handle (3) on the tiller (5), the truck can bepushed or pulled in the required direction.

1

5

3

8

4.4 SteeringProcedure• Swing the tiller (5) to the left or right.

Z In tight bends the tiller extends beyond the truck geometry.

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4.5 BrakesThe truck's braking characteristics depend largely on the surface condition of thelanes. The driver must take this into account when travelling.

Manual braking

Procedure• Pull or push against the direction of movement.

The truck brakes.

1

5

3

8

Braking with the foot-activated parking brake(o)

Procedure• Apply the foot-activated parking brake (8) in

direction B.

The truck brakes.

8

Braking with the travel and parking brake (o)

Procedure• Applying the travel and parking brake (1).

The truck brakes.

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4.6 Lifting, transporting and depositing loads

WARNING!

Unsecured and incorrectly positioned loads can cause accidentsBefore lifting a load, the operator must make sure that it has been correctlypalletised and does not exceed the truck’s capacity.uInstruct other people to move away from the hazardous area of the truck. Stop

using the truck if people do not vacate the hazardous area.uOnly carry loads that have been correctly secured and positioned. Use suitable

precautions to prevent parts of the load from tipping or falling down.uDamaged loads must not be transported.uNever exceed the maximum loads specified on the load chart.uNever stand underneath a raised load handler.uDo not stand on the load handler.uDo not lift other people on the load handler.uInsert the load handler as far as possible underneath the load.

NOTICEAdapt a slower speed when stacking and retrieving.

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4.6.1 Raising a loadRequirements– Load correctly palletised.– Load weight matches the truck's capacity.– Load handler evenly loaded for heavy loads.

Z In the case of eccentric loading, the forks areslightly bent and twisted, which leads to variationsin the weighing results. In the case of inclinationsgreater than 2°, holes and unevenness in the floor,the accuracy of the weighing system decreases byapprox. 0.1% per degree.Precise weighing results are obtained only whenthe load centre is between the forks. A smooth flatfloor is required to ensure optimum weighingaccuracy.Calibrated weighing system (o) (only AMW 22pand AMW 22ps):In the case of eccentric loading or inclinationsgreater than 2°, the display is blocked. The truckmust be centrally loaded and standing on levelground.Procedure• Drive the truck slowly up to the pallet.• Push the handle (4) in the "H" direction.• Slowly insert the load handler into the pallet until the

fork shank touches the pallet.

Z The load must not extend more than 50 mm beyond thefork tips.

• Lift the load handler by moving the tiller (5) up anddown until you reach the desired lift height.

Z With rapid lift (up to 120 kg load, (t)), tiller movementsgenerate significantly greater lift movements.

H

4

5

1000kg

1000kg

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4.6.2 Transporting a loadRequirements– Load raised correctly.– Good ground conditions.

Procedure• Adapt your travel speed to the conditions of the route and the load you are

transporting.• Move truck at a constant speed.• Watch out for other traffic at crossings and passageways.• Always move the truck with a lookout at blind spots.

WARNING!Do not negotiate slopes or inclines.

4.6.3 Depositing a load

NOTICELoads must not be deposited on travel or escape routes, in front of safetymechanisms or operating equipment that must be accessible at all times.

Requirements– Storage location suitable for storing the load.

Procedure• Drive the truck carefully up to the storage location.• Push the handle (4) in direction S (lower) to lower the

load handler.

Z Do not set the load down abruptly in order to avoiddamaging the load and the load handler.

• Carefully remove the load handler from the pallet.

The load has been set down.

4

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4.7 AMW 22 / AMW 22p Standard Weigher (t)

4.7.1 Display and Controls

33

34

31 32

35 36 37 38

Item Indicator Meaning31 – Weight display in kg, messages32 - – The displayed weight has a negative value.

33 (~) – The weighing system including the load is stable.34 (NET) – The displayed weight is a net weight.

Z Only if the load is stable and the "Stable load" segment (33) is activated will keycommands be accepted and functions executed.

Item Operating function key Input function key35 Zero setting,

Automatic tare– Confirm, Skip to next

36 Enter tare weight – Reduce the value37 Add a weight – Increase value.38 On / Off – Adjustment

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4.7.2 Display Messages

HELP 1 The weighing system has been overloaded.

NOTICEThe weight to be weighed exceeds the maximum setting. To avoid damage,immediately relieve the weighing system of the load.

HELP 2 Negative signal from the load cells to the AD converter / inclination.HELP 3 Negative signal from the load cells to the AD converter / inclination.HELP 4 The tare weight entered is too high.

Z Press key (36) to clear the display message. Enter a lower tare weight.

HELP 7 The signal from the load cells to the AD converter is too high.LOW BAT The charge status is too low. The batteries must be replaced (AMW

22). The battery module must be charged (AMW 22p).

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4.7.3 Operation

Z After the load is raised, the display shows the gross value of the weighed weight.Before each weighing operation, make sure that the system is unloaded and is freeto move. The weighing system has an automatic zero correction and automaticallycompensates for small variations in the zero point. For larger variations in the zeropoint, the correction must be performed manually using the 0/T key (35).The weighing system offers the facility to make manual allowances for tare weightsand to track changes in the net weight:

33

34

31 32

35 36 37 38

Procedure• Raise the load.• Press the 0/T key (35). The display indicates zero. The NET segment (31) shows

the activated tare weight.• Loading or unloading the net load.

Z The net value of the weighed weight is displayed. On unloading, the a negative valueis shown for the net weight.Performing a zero correction in the unloaded condition causes the system to returnto the standard weighing mode. A tare weight can be entered manually, in either theloaded or unloaded condition. Tare weights higher than the first weight range (in thestandard version up to 200 kg) will not be accepted and will lead to the displaymessage HELP 4.

Checking the current tare weight:

Procedure• Press the ENTER key (36). The most recently used tare value will appear. The

segment on the right side will flash.• To continue to use the displayed value, keep the Confirm key (35) pressed for

three seconds.

To input a new tare weight:

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Procedure• Press the ENTER key (36).• Press the Increase value key (37) or Decrease value key (36) to change the tare

weight. Press the Skip (35) to skip to the next field. Repeat this operation until thedesired value is displayed.

Activate or save the tare weight:

Procedure• To confirm the value, keep the Confirm key (35) pressed for three seconds.

The tare weight is now activated (NET segment (31) active). If at this time thesystem is laden, the net value for the weighed weight will appear in the display. Ifat this time the system is unloaded, the display will show the entered tare weightas a negative value.

Z The entered value will remain active until the weighing system is switched off, a newtare weight is entered, a new load is tared or a new zero setting is performed.

Activate and save the tare weight:

Procedure• Confirm all segments by pressing the Confirm key (35). The tare weight is now

activated (NET segment (34) active) and is saved. If at this time the system isladen, the net value for the weighed weight will appear in the display. If at this timethe system is unloaded, the display will show the entered tare weight as anegative value.

Z The entered value will remain active even after the system is switched off, until anew tare weight is entered, a new load is tared or a new zero setting is performed.

Deactivating the tare weight by performing a Zeroing:

Procedure• If the weighing system is loaded: Keep the PT key (36) pressed for two seconds.

The tare weight is reset. The system reverts to standard weighing mode.• If the weighing system is unladen: Press the 0/T key (35).

A zero correction will be performed. The system reverts to standard weighingmode.

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33

34

31 32

35 36 37 38

Addition of individual weighings:

Procedure• Load the system with the load to be added.• Press the (37) key to add the weighed weight to the saved total weight.

The display shows the number of weighings recorded alternating with the totalweight. If the system is fitted with a built-in printer (o), the displayed value will beprinted out. After a few seconds the system reverts to standard weighing mode.

Z If a tare weight is active, the net weights will be totalled.

To display the total weight:

Procedure• Keep key (37) pressed for three seconds; the total weight calculated thus far will

be displayed.The display shows the current number of weighings alternating with the totalweight. After a few seconds the system reverts to standard weighing mode.

Resetting the total of individual weighings:

Procedure• Press the (37) key whilst the total weight is being displayed.

If the system is fitted with a built-in printer (o), a cumulative printout is performedbefore the total is reset.After resetting, the display shows the number of weighings recorded as 00 andthe starting value for the total weight as 0 kg (AMW 22) or 0.0 kg (AMW 22p).After a few seconds the system reverts to standard weighing mode.

Printing (o)

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Z A gross weight will be identified on the printout by "B/G", a net weight by "N". If a tareweight has been input, this will also be printed out and identified by "PT". The totalnet weight is identified by "TOT" (Total).

Example of a printout:

01 B/G 6.8 kg02 B/G 158.2 kg03 N 426.5 kg04 N 1200.0 kg04 PT 150.0 kg04 TOT 1791.5 kg

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4.8 AMW 22p Weigher, Special Version (o)

4.8.1 Display and Controls

4439 40 41 42 43

46

45

47

48

49 50 51 52 53

Item Indicator Meaning39 - – The displayed weight has a negative value.

40 (e1) – The displayed weight lies in weight range 1.41 (e2) – The displayed weight lies in weight range 2.42 (e3) – The displayed weight lies in weight range 3.

43 (Stp1) – The limit value 1 is activated.44 (Stp1) – The limit value 2 is activated.

45 – Weight display in kg or lb, messages, quantities46 (~) – The weighing system including the load is stable.

47 (ZERO) – The displayed weight is within the zero range.48 (NET) – The displayed weight is a net weight.

Z Only if the load is stable and the "Stable load" segment (46) is activated will keycommands be accepted and functions executed.

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Item Operating functionlevel 1(Press key briefly)

Operating functionlevel 2(Press key for a longertime)

Input functionpress the

49 Zero offset – Input the code – Confirm50 Tare the weight – Enter tare weight – Reduce the value51 Print out the weight and

total it– Check subtotal, print

out final total– Increase value.

52 Calculate piece weightRelay control (o)

– Input the piece weight – Skip to next, activatethe value

53 On / Off – Change over units ofmeasure

– Adjustment

4.8.2 Display Messages

Err01 Weighing cell signal not stable.Err02 The weighing system has been overloaded.

NOTICEThe measured weight exceeds the maximum setting. To avoid damage, remove theload from the weighing system immediately.

Err03 Negative gross weight. This action is not permitted.Err04 Outside zero range. Acknowledge with any key.Err05 Accuracy of the piece calculation too low. Acknowledge with any key.Err06 Load cell signal too high. Automatic for correction of the input.Err07 Load cell signal too low. Automatic for correction of the input.Err08 Calibration out of range (negative).Err09 Calibration out of range (signal too low).Err10 Calibration value of point 2 or 3 lower than point 1 or 2.Err11 Calibration from piece counting modeErr14 Limit value 2 < limit value 1 (not permitted)Err97 Calibration blocked (jumper JP1 present)Err98 The calibration value must be higher than the previous one.Err99 Confirmation only permitted on power-up unit.

LOW BAT The charge status is too low. The battery module must be charged.

Z The following additional messages may appear on the display and printout:

Err00 Error messageAddEd Addition confirmationAdd10 Add quantityAdj08 Adjustment value displayTarE Tare setting of metering operation performed

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DonE Confirmation of metering operation performedPA 00 Parameter number displayStoP Metering operation abortedho 00 Hour setting displaym 00 Minute setting displaydA 00 Day setting displaym 00 Month setting displayyE 00 Year setting display

4.8.3 Operation

Z After the load is raised, the display shows the gross value of the weighed weight.Before each weighing operation, make sure that the system is unloaded and is freeto move. The weighing system has an automatic zero correction and automaticallycompensates for small variations in the zero point. For larger variations in the zeropoint, the correction must be performed manually using the >0< key (49).The weighing system offers the facility to make manual allowances for tare weightsand to track changes in the net weight:

4439 40 41 42 43

46

45

47

48

49 50 51 52 53

Procedure• Lift the load.• Press the T key (50). The display indicates zero. The NET segment (31) shows

the activated tare weight.• Loading or unloading the net load.

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Z The net value of the weighed weight is displayed. On unloading, the a negative valueis shown for the net weight.Press the T key (50) to read off the gross weight. The NET segment (48) isdeactivated. Press the T key (50) again to perform a new net weighing.A tare weight can be entered manually, in either the loaded or unloaded condition.The tare weight is input at high resolution, irrespective of weight range and value. Atare weight that is greater than the capacity of the weighing system will not beaccepted.

Checking the current tare weight:

Procedure• Keep the PT key (50) pressed for three seconds. The most recently used tare

value will appear. The segment on the right side will flash.• Press Confirm (49) to continue to use the displayed value.

To input a new tare weight:

Procedure• Keep the PT key (50) pressed for three seconds.• Press the Increase value key (51) or Decrease value key (50) to change the tare

weight. Press the Skip (52) to skip to the next field. Repeat this operation until thedesired value is displayed.

Activate or save the tare weight:

Procedure• Press the Confirm key (49) to confirm the value.

The tare weight is now activated (NET segment (48) active). If at this time thesystem is laden, the net value for the weighed weight will appear in the display. Ifat this time the system is unloaded, the display will show the entered tare weightas a negative value.

Z The value that is input will remain active until a new tare weight is entered.Press the T key (50) to read off the gross weight.

Checking the identity code number:

Z The weighing system offers the facility to assign identity code numbers to weighings,to identify them for subsequent processing. These identity code numbers may be upto five digits long.Procedure• Keep the No key (49) pressed for three seconds.

The identity code number most recently input will be displayed. The last positionon the right of the display will flash.

• Press Confirm (49) to continue to use the displayed value.

Z The identity code number will be accepted. The weighing system reverts to weighingmode.

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Inputting a new identity code number:

Procedure• Keep the No key (49) pressed for three seconds. The identity code number most

recently input will be displayed. The last position on the right of the display willflash.

• Press the Increase value key (51) or Decrease value key (50) to change theidentity code number . Press the Skip (52) to skip to the next field.Repeat this operation until the desired value is displayed.

• Press Confirm (49) to load the displayed value.The identity code number will be accepted. The weighing system reverts toweighing mode.

Z The identity code number "00000" is not reported separately on the print-out.

Piece Counting by Calculating the Piece Weights

Pieces can be counted using a known or weighed piece weight. Larger differences inweight and larger quantities for determining the piece weight result in more accuratepiece weights. The piece weight and the calculated quantity of pieces can be printedout.

Z The difference in weight for calculating the piece weight should not be less than 4 to5 kg.

Piece counting over a piece weight to be weighed, preset to 10 pieces:

Procedure• Press the piece weight key (52).

The message “Add10“ is displayed. The unit displayed changes from "kg" to"pcs".

• Increasing or reducing the number of goods placed on the load handler by 10pieces.

• Press the Confirm key (49).The calculation of the piece weight will be performed. The quantity of piecesdetermined by the weighing will be displayed.

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4439 40 41 42 43

46

45

47

48

49 50 51 52 53

Piece counting over a piece weight to be weighed, with a different quantity ofpieces:

Procedure• Press the piece weight key (52).

The message “Add10“ is displayed. The unit displayed changes from "kg" to"pcs".

• Press the Increase value key (51) or Decrease value key (50) to change thequantity of pieces to a maximum of 95 pieces.

Z If the accuracy of the piece weight that was determined is too low, the displaymessage "Err05" appears. Press any key to acknowledge and to increase thequantity of pieces.

• Increasing or reducing the number of goods placed on the load handler by thenumber of pieces entered.

• Press the Confirm key (49).The calculation of the piece weight will be performed. The quantity of piecesdetermined by the weighing will be displayed.

Counting the pieces over the piece weight that was entered:

Procedure• Keep the Input Piece Weight key (52) pressed for three seconds.

The most recently input piece weight will be displayed. The last position on theright of the display will flash.

• Press Confirm (49) to load the displayed value.The quantity of pieces determined by the weighing will be displayed.

To input a new tare piece weight:

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Procedure• Keep the Input Piece Weight key (52) pressed for three seconds.

The most recently input piece weight will be displayed. The last position on theright of the display will flash.

• Press the Increase value key (51) or Decrease value key (50) to change the pieceweight. Press the Skip (52) to skip to the next field.Repeat this operation until the desired value is displayed.

• Press Confirm (49) to load the displayed value.The quantity of pieces determined by the weighing will be displayed.

End the piece counting to revert to standard weighing mode:

Procedure• Keep the Change Over key (53) pressed for three seconds.

The system reverts to standard weighing mode. The quantity of pieces that wasdetermined is cleared down.

Addition of individual weighings:

Procedure• Load the system with the load to be added.• Press the ± key (51) to add the weighed weight to the saved total weight.

The gross, net and tare weights will be added. The weight summation isconfirmed with the display message "Added". The system reverts to standardweighing mode. If the system is fitted with a built-in printer (o), the displayed valuewill be printed out.

Z No weight can be added twice. The system must be brought into the zero rangebefore a second weight can be added.

4439 40 41 42 43

46

45

47

48

49 50 51 52 53

To display the total weight:

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Procedure• Keep key (51) pressed for three seconds; the total weight calculated thus far will

be displayed.

Z The display shows the current number of weighings alternating with the total weighton a three second cycle. If no key is pressed whilst this display is being shown, thesystem reverts to standard weighing mode after 60 seconds. The current total weightis retained in the memory.

Resetting the total of individual weighings, with print-out:

Procedure• Press key (51) for three seconds whilst the total weight is being displayed.

The total weight will be reset. A cumulative printout is performed before the total isreset.

Resetting the total of individual weighings, without print-out:

Procedure• Press the On/Off key (53) whilst the total weight is being displayed.

The total weight will be reset.

Switching the unit of weight display between "kg" and "lb":

Procedure• Keep the Change Over key (53) pressed for three seconds.

The current weight will be displayed for 5 seconds in the second unit of weight.The display switches automatically back into the preset start unit of weight.

Z Whilst the display is showing weights in the change-over unit of weight, the weighingfunctions cannot be performed: If any key is pressed, the display message "Err99"appears. The system reverts to standard weighing mode.

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Printing (o)

Z A gross weight will be identified on the printout by "B/G", a net weight by "N". If a tareweight has been input, this will also be printed out and identified by "PT". The totalnet weight is identified by "TOT" (Total).

Example of printout of a weighing:

without identity code number with identity code number B/G 1234.5 kg CODE 12345 T 34.5 kg B/G 1234.5 kgN 1200.5 kg T 34.5 kg N 1200.5 kgNo. 110/07/03 17:45 No. 1

10/07/03 17:45

Example of a printout of a piece counting:

without identity code number with identity code number B/G 1234.5 kg CODE 12345 T 34.5 kg B/G 1234.5 kgN 1200.5 kg T 34.5 kg N 1200.5 kgPcWt 1234.5 kgQty 1234 PCs PcWt 1234.5 kg Qty 1234 PCsNo. 110/07/03 17:45 No. 1

10/07/03 17:45

Example of a printout of a total weight (also without identity code number):

Tot. B/G 1234.5 kgTot. T 34.5 kgTot. N 1200.5 kg Tot. No. 99910/07/03 17:45

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4439 40 41 42 43

46

45

47

48

49 50 51 52 53

Check the time:

Procedure• Keep the (52) key pressed for six seconds.

The display shows the message "ho 00" or the last hours setting.• Press Confirm (49) to load the displayed value.

Setting the date and time:

Procedure• Keep the (52) key pressed for six seconds.

The display shows the message "ho 00" or the last hours setting. The last positionon the right of the display will flash.

• Press the Increase value key (51) or Decrease value key (50) to change theposition that is flashing. Press the Skip (52) to skip to the next field.

• Press Confirm (49) to load the displayed value.• The display shows the message "m 00" or the last minutes setting.

The change procedure is as above.Press Confirm (49) to load the displayed value.

• The display shows the message "m 00" or the last month setting.The change procedure is as above.Press Confirm (49) to load the displayed value.

• The display shows the message "YE 00" or the last year setting.The change procedure is as above.Press Confirm (49) to load the displayed value.The system reverts to standard weighing mode.

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4.9 AMW 22ps weighing system

4.9.1 Display and Controls

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kglb

The items shown in the display have the following meaning:

Symbol Display MeaningThe weighing system including the load is stable.

The displayed weight is negative.>0< The displayed weight is within the zero range.NET The display is showing the net weight.e1 The displayed weight is within range 1

(multi-range option – see page 14).e2 The displayed weight is within range 2

(multi-range option – see page 14).e3 The displayed weight is within range 2

(multi-range option – see page 14).STP1 Limit value 1 is activated

(function key option activated).STP2 Limit value 2 is activated

(function key option activated).kg The weight is displayed in kilogrammes (kg).lb The weight is displayed in pounds (lb).

The weighing system battery must be charged.

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Key functions

Z Each key has three functions. In the weighing system description, the keys arenamed according to their individual function.

Example

Function Displayed location ExampleAdditional function(long key press)

Above the key ID CODE ID CODE

Standard function(short key press)

On the key >0<

Input function(in input mode)

Below the key Enter

Key functions

Key Function DescriptionID CODE Additional function Code entry

Standard function Zero settingInput function Enter

PT Additional function Enter a known tare valueStandard function Automatic tareInput function Reduce the value of a flashing digit

TOTALAdditional function Display an intermediate result and print out the

total weightStandard function Print out the weighing data and sum the

individual weights to form the total weightInput function Increase the value of a flashing digitAdditional function No functionStandard function Start the special function (when active)Input function Move left to the next digit

KG/LB

CLR

Additional function Switch between [kg] and [lb]Activate and deactivateStandard functionDelete the entryInput function

Z The functions are only executed if the load is stable and the arrow next to the symbol is displayed – see page 76.

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4.9.2 Display Messages

Display Meaning Corrective measuresErr01 Load cell signal is not stable AutomaticErr02 Capacity of the weighing system

exceededAutomatic after load has beenremoved

Err03 Gross weight is negative.This is not permitted.

Automatic

Err04 Outside the zero range Press any keyErr06 Input signal too high Automatic after adjustment of input

signalErr08 Adjustment outside of range

(negative)Automatic

Err09 Adjustment outside of range (signaltoo low)

Automatic

Err10 Adjustment value 2 (3) is lowerthan value 1 (2)

Automatic

Err14 Switching value 2 < switching value1This is not permitted.

Automatic

CAL-J Calibrated version onlyNo action permitted

If no action is required, removejumper JP1.

Z Following this action, acomplete reconfigurationand recalibration of thesystem is required.

Err98 Adjustment point must be higherthan the previous one

Automatic

Err99 Operation only permitted on power-up unit

Automatic

---- Load cell signal is negative Raise load handlerErr_L Truck is not level

(calibrated version only)Level the truck

Weighing system battery is empty Charge the batteryOimL Action not permitted

(calibrated version only)

Automatic

ntEP Action not permitted(calibrated version only)

Automatic

SCALL Test path number outside of range Contact serviceESoFt Incorrect firmware combination Contact serviceEConF P96 not set Set P96 according to the used

hardware

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4.9.3 Operation

4.9.3.1 Activating and deactivating the weighing system

Activating the weighing system Key Display– Briefly press the "activate" key.

Z The weighing system is readyfor use after 5 seconds.

KG/LB

CLR

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Deactivating the weighing system Key Display– Press the "deactivate" key for

approx. 3 seconds.

Z The display switches to OFF.

KG/LB

CLR

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

4.9.3.2 Checking the zero point

Z Before each weighing operation, ensure that there is no load on the system and thatit is unoccupied. The weighing system features automatic zero adjustment. Thismeans that small deviations of the zero point are corrected automatically. If the zeropoint is not corrected automatically, a manual adjustment can be performed.

Correcting the zero point Key Display– Briefly press the ">0<" key.

Z The zero point is corrected.In the display, the arrow nextto ">0<" indicates that thezero point has been adjusted.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

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4.9.3.3 Automatic shutdown of the weighing systemThe weighing system shuts down automatically after approx. 20 minutes withoutuser input.

Interrupting automatic shutdown Key Display

Z The shutdown process isindicated for 20 seconds.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Z Once all five sections in thedisplay have been filled, theweighing system switches off.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Press any key to return toweighing mode.

Z The weighing system revertsto weighing mode. NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

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4.9.3.4 Net weighing with automatic tare determinationExample– Weight of the pallet: 25 kg– Weight of the load: 1000 kg

Net weighing process Key Display (example)– Pick up and raise the pallet.

Z The weight of the pallet isshown on the display.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

– Briefly press the "> T<" key.

Z The weight display is reset tozero. The "NET" displayindicates that the tare weightis active.

PT

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

– Deposit the load on the pallet.

Z The display shows the netvalue of the measured weight.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

– To display the gross weight, pressthe ">T<" key again.

Z The display shows the grossweight (pallet plus load). The"NET" display disappears.

PT

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Z On a weighing system certified by OIML (Organisation Internationale de MétrologieLégale), the tare value is deleted automatically when the weight returns to zero. Thetare function must be reactivated for the next weighing operation.

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4.9.3.5 Net weighing with manual tare entryExample– Weight of the pallet: 25 kg– Weight of the load: 1000 kg

Tare entry and net weighingprocess

Key Display (example)

– Pick up and raise the pallet withthe load.

Z The weight of the pallet andthe load is shown on thedisplay.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

– Press the "PT" key for approx.3 seconds.

Z The display switches to"00000" and the last zeroflashes.

PT

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Press the "up" arrow key until theflashing digit has the desiredvalue.

Z In this example, the arrow keymust be pressed 5 times.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– To switch to the next digit, pressthe "left" arrow key.

Z The flashing display switchesto the next digit. NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

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Tare entry and net weighingprocess

Key Display (example)

– Press the "up" arrow key until theflashing digit has the desiredvalue.

Z In this example, the arrow keymust be pressed 2 times.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Press the "Enter" key to confirmyour input.

Z The net weight is displayed.The "NET" display indicatesthat the tare weight is active.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Remove the load.

Z The display switches to zero.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Set down the pallet.

Z The display shows a negativevalue.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Z On a weighing system certified by OIML (Organisation Internationale de MétrologieLégale), the tare value is deleted automatically when the weight returns to zero. Thetare function must be reactivated for the next weighing operation.

Z The last manual tare value to be used is stored in the tare memory.PT

To access the tare memory, press the "PT" key for approx. 3 seconds.ID CODE

Then press the "Enter" key.

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4.9.3.6 Summing individual weights and deleting the totals memoryExample– Weight of load no. 1: 250 kg– Weight of load no. 2: 1250 kg

Summing individual weights Key Display (example)– Pick up and raise the pallet.– Activate tare – see page 81 or

see page 82.– Deposit load no. 1 on the pallet.

Z The weight of load no. 1 isshown on the display.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

– To add the weight to the totalweight, press the "+" key.

Z The display switches backand forth between the numberof weighing operations andthe weight of the load 3 times.The display thenautomatically reverts toweighing mode.

Z If a printer is connected, aprintout is created with thegross, tare and net weights.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

– Remove load no. 1 from thepallet.

– Deposit load no. 2 on the pallet.

Z The weight of load no. 2 isshown on the display.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

– To add the measured weight tothe total weight, press the "+" key.

Z The display switches backand forth between the numberof weighing operations andthe total weight 3 times.The display thenautomatically reverts toweighing mode.

Z If a printer is connected, aprintout is created with thegross, tare and net weights.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

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Displaying the intermediate result Key Display (example)– To check the intermediate result,

press the "Total" key for approx.3 seconds.

Z The current weight is shownon the display.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Resetting the weighing data Key Display (example)– To reset the weighing data, press

the "Total" key again for approx.3 seconds.

Z The display flashes whileswitching back and forthbetween the number ofweighing operations and theweight.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Z There are two options for resetting the weighing data:- Reset and print- Reset

– To reset and print the weighingdata, press the "+" key.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

– To reset the weighing data, pressthe "CLR" key.

KG/LB

CLR

Z If the total is not used manually or reset, this is done automatically by the systemonce the maximum of 99 storage locations has been exceeded or the total weighthas reached a value of 99,999 kg.

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4.9.3.7 Entering a code numberA code number consisting of no more than five digits can be assigned to weighingoperations for easy identification during subsequent processing.

Example– Last code number entered: 20500– New code number: 20700

Displaying the code number Key Display (example)– To display the last code number to

be entered, press the "ID code"key for approx. 3 seconds.

Z The most recently enteredcode number is displayed.The right digit flashes.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

Confirming the code number Key Display– To reuse the code number, press

the "Enter" key.

Z The code number isconfirmed. The displayreverts to weighing mode.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Entering a code number Key Display (example)– To change a different digit to the

one that is flashing, press the"left" arrow key.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– To increase the value of theflashing digit, press the "up" arrowkey.

TOTAL

– To reduce the value of the flashingdigit, press the "down" arrow key.

Z The code number 00000 isinvalid and will not be printed.

PT

– To confirm the new code number,press the "Enter" key.

Z The code number has beenchanged. The display revertsto weighing mode.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

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4.9.3.8 Printing weighing dataIf the weighing system is equipped with a printer, current weighing data and entereddata can be printed. The date and time are only printed if the option has beeninstalled.

On the printout, the weights and corresponding data appear as follows:

Weight LabelCode number CODEGross weight [kg] or [lb] B/GNet weight [kg] or [lb] NManually entered tare [kg] or [lb] PTTotal weight Tot.Date format (year/month/day) YY/MM/DDTime in 24h format (hours/minutes) HH:MM

Example 1:Standard printout withoutcode number

Example 2:Standard printout with codenumber

CODE 12345 B/G 1234.5 kg B/G 1234.5 kgT 34.5 kg T 34.5 kgN 1200.0 kg N 1200.0 kgNo. 1 No. 1 19/07/03 17:45 19/07/03 17:45

Example 3:Total weight (always withoutcode)Tot. B/G 1234.5 kgTot. T 34.5 kgTot. N 1200.0 kgNo. 1 Tot. No. 999 19/07/03 17:45

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4.9.3.9 Changing the unit of measureThe weighing system starts with the preset weight unit [kg] or [lb]. In weighing mode,it is possible to switch between the units.

Example– Preset weight unit: kg

Changing the unit of measure Key Display (example)

Z The weight is displayed in thepreset weight unit.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

– To change the unit of measure,press the "KG/LB" key for approx.3 seconds.

Z The display switches to theother weight unit for5 seconds.

KG/LB

CLR

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

lb

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4.9.3.10 Changing the time and date on the printout

Setting the time and date Key Display (example)– To access the user menu, press

the "Total" key for approx.10 seconds.

Z USER is shown on thedisplay.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Press the "Enter" key to accessthe sub-menu.

Z The first menu entry is shownon the display.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Select TIME in the menu.

Z You can use the arrow keys toscroll through the user menu.

PT

TOTAL NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Confirm your selection with the"Enter" key.

Z "ho_00" or the previous hoursetting is shown on thedisplay. The right digitflashes.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

Proceed as follows to set the hours:– Adjust the flashing digit using the

"up" and "down" arrow keys.– Switch to the next digit using the

"left" arrow key and set the digit tothe desired value.

PT

TOTAL NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

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Setting the time and date Key Display (example)– Press the "Enter" key to confirm

the new value.

Z The display switches to theminutes.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Set the minutes in the same wayas the hours.

– Press the "Enter" key to confirmthe new value.

Z The display switches to theTIME menu entry.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– To exit the TIME menu, press the"Enter" key for approx. 3 seconds.

Z The display first switches tothe SET entry and then to theUSER menu.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Briefly press the "CLR" key toreturn to weighing mode.

Z The weighing system revertsto weighing mode.

KG/LB

CLR

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

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4.9.3.11 Accessing user settings

Opening the user menu Key Display (example)– To access the user menu, press

the "Total" key for approx.10 seconds.

Z USER is shown on thedisplay.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Press the "Enter" key to accessthe menu entries.

Z The first menu entry is shownon the display.

Z Explanations of the variousmenu entries are provided onthe following pages.

ID CODE Menu entries:– A_oFF– dAtE– tImE– bLoFF– LIght– SLEEP

– Use the arrow keys to access thedesired menu entry (in this caseSLEEP).

Z The menu entries appear oneafter the other on the display.

PT

TOTAL NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Briefly press the "Enter" key toselect the displayed menu entry.

Z In this example, the presetvalue "20" is displayed. Theright digit flashes.

Z In other menu entries, afurther menu may follow inwhich you can select a value.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

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Changing settings, saving andexiting the user menu

Key Display (example)

– Enter or select a value – forprocedure see page 89.

– Briefly press the "Enter" key toconfirm the new value.

Z The display returns to themenu entry (in this caseSLEEP).

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– To return to the USER menu,press the "Enter" key for approx.3 seconds.

Z The display first switches tothe SET entry and then to theUSER menu.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Briefly press the "CLR" key to

return to weighing mode.

Z The weighing system revertsto weighing mode.

KG/LB

CLR

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

Exiting the user menu withoutchanges

Key Display (example)

Initial situation– The display shows the menu entry

that you want to exit.

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Briefly press the "CLR" key toreturn to weighing mode.

Z The weighing system revertsto weighing mode.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

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Menu entries and their meaning

e1 e2 e3 STP1 STP2

Function Set the automatic shutdown time in minutesComments A setting of "00" means that the display is always on.

This will result in increased power consumption.Settings 00 - 99Default 30

e1 e2 e3 STP1 STP2

Function Set the dateComments NoneSettings da_xx / m_xx / YE_xx (day / month / year)Default None

e1 e2 e3 STP1 STP2

Function Set the timeComments NoneSettings ho_xx / m_xx (hours / minutes)Default

e1 e2 e3 STP1 STP2

Function Select the time in minutes until the backlight is switchedoff

Comments A setting of "0" means that the display is always on.This will result in increased power consumption.

Settings 0 / 20 / 40 / 80 / 160 / 320Default 20

e1 e2 e3 STP1 STP2

Function Select the backlight brightness in %Comments A setting of "0" means that the backlight is always off.Settings 0 / 25 / 50 / 75 / 100 / 125 / 150 / 175 / 200Default 100

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e1 e2 e3 STP1 STP2

Function Set the time in minutes until the system switches tostandby mode

Comments A setting of "00" means that standby mode is neverused.

Settings 00 - 99Default 20

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4.9.3.12 Opening the supervisor menu

Opening the user menu Key Example– To access the user menu, press

the "Total" key for approx.10 seconds.

Z USER is shown on thedisplay.

TOTAL

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– To access the supervisor menu,press the "down" arrow key.

Z SUP is shown on the display.

PT

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Press the "Enter" key to select thesupervisor menu.

Z Explanations of the variousmenu entries are provided onthe following pages.

ID CODE Menu entries:– bLE– rS232– COnn3

– Use the arrow keys to access thedesired menu entry (in this casebLE).

Z The menu entries appear oneafter the other on the display.

PT

TOTAL NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

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Opening the user menu Key Example– Briefly press the "Enter" key to

select the displayed menu entry.

Z The first entry of the selectionmenu is shown on the display.

ID CODE Menu entries:– NonE– PC– ScAn– rEm– Prnt

– Use the arrow keys to select amenu entry (in this case NONE).

PT

TOTAL NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Briefly press the "Enter" key toselect the menu entry.

Z The display first switches tothe SET entry and then to theUSER menu.

ID CODE

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

– Briefly press the "CLR" key toreturn to weighing mode.

Z The weighing system revertsto weighing mode.

KG/LB

CLR

NET

ID CODE PT TOTAL KG/LB

CLR

e1 e2 e3 STP1 STP2

kg

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Main menu entries and their meaning

e1 e2 e3 STP1 STP2

Function Select the function of the mainboard's integratedBluetooth port

Comments Use the selection menu.Settings PC / ScAn / rEm / Prnt / NonEDefault PC | bidir

e1 e2 e3 STP1 STP2

Function Select the function of the RS-232 interface for wiredoptions

Comments Use the selection menu.Settings PC / ScAn / rEm / Prnt / NonEDefault Prnt | Prot-ASCII | LF04 | LAYou-Std | bArcd-NONE |

SuPPL-Pr_ON

e1 e2 e3 STP1 STP2

Function Select the functionality of the COM3 interface forconnected option boards (Bluetooth or WiFi)

Comments Use the selection menu.Settings PC / ScAn / rEm / Prnt / NonEDefault NonE

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Sub-menu entries and their meaning

e1 e2 e3 STP1 STP2

Function Select the PC functionComments bidir: Select if PC commands from a host PC / terminal

are to be used.rdc-A: Select if an RDC application is to be used withconfirmation.rdc-N: Select if an RDC application is to be used withoutconfirmation.

Settings bidir / rdc-A / rdc-NDefault bidir

e1 e2 e3 STP1 STP2

Function Select the scanner functionsComments Not yet availableSettings -Default -

e1 e2 e3 STP1 STP2

Function Select the remote display functionComments Select if display values are to be transmitted to a remote

display on a continuous basis.Settings -Default -

e1 e2 e3 STP1 STP2

Function No functionComments Select if no function is to be selected for this port.Settings -Default -

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e1 e2 e3 STP1 STP2

Function Select the printer functionsComment 1 Prot: Select if the number of line breaks needs to be

changed.Settings 0 - 8Default 4 Comment 2 LAYou: Select if the layout needs to be changed.Settings Std / totDefault Std Comment 3 bArcd: Select if a barcode is to be printed. Additional

details are provided in the separate table below. Settings NonE / Net / GroSS / NEtGrDefault NonE Comment 4 SuPPL: Select if the power supply needs to be

changed.Settings Pr_On / ContDefault Pr_On

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Barcode settings

Function Select the barcode options

Comments The following weights can be printed as a barcode:– Net weight (Net)– Gross weight (GroSS)– Net and gross weight (NEtGr)The values can also be printed as text. After selecting abarcode, the corresponding height and type must beselected.

Height

Setting 20 - 90Default 50

Types

Setting 128-1 / 39-1 1)

128-2 / 39/2 2)

Default 128-2

1) For printer type XTRA2) For printer type MPP8250 and 7810v

4.9.4 RAVAS WeightsAppThe RAVAS WeightsApp is suitable for the AMW 22ps weighing system. The RAVASWeightsApp allows you to read the data from the mobile weighing system directly ona smartphone or tablet. The app not only displays the weight on a smartphone ortablet in large digits but also saves the measured gross weight, tare weight, codenumber, date and time as well as the ID of the device or operator.

The data can be sent to any e-mail address in CSV format before being opened inthe spreadsheet program of a PC.

With the app, you can:– Enter the ID of an operator or device– Enter a tare value (automatic or manual)– Reset the weighing system to zero

The date and time are generated automatically. If the Android device features anintegrated barcode scanner, it can be used to enter product IDs.

The app also allows you to download a log file from the RAVAS display, which canthen be sent in CSV format for technical analysis in the event of a fault. The RAVASWeightsApp is available free of charge in Google Play and in the Apple Store.Instructions for using the RAVAS WeightsApp can be found at www.ravas.com.

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4.10 On-Board Printer (o)

4.10.1 Changing the Thermal Paper Roll:

Procedure• Open the paper flap: Push both the retaining clips down and open the printer

cover.• Remove the old paper roll. Insert the new roll with the direction of unrolling as

shown in the diagram.• Unroll some paper from the new roll, hold the end of the paper against the upper

edge of the built-in printer and close the printer cover.

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5 TroubleshootingThis chapter enables the user to locate and rectify basic faults or the results ofincorrect operation on his own. When trying to locate a fault, proceed in the ordershown in the table.

Z If the industrial truck cannot be restored to operational status after carrying out thefollowing remedial operations, contact the manufacturer’s service department.Additional troubleshooting must only be performed by the manufacturer’s specialistservice engineers. The manufacturer has a service department specially trained forthese tasks.In order for customer services to react quickly and specifically to the fault, thefollowing information is essential:- Truck serial number- Error description- Current location of truck.

5.1 Load cannot be liftedPossible Cause ActionHandle in the wrong position Push handle into “H” positionExcessive load Note maximum capacity, see data plate.

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F Checking the Industrial Truck1 Spare Parts

To ensure safe and reliable operation, use only the manufacturer's original spareparts.

The manufacturer’s original spare parts are consistent with the manufacturer’sspecifications and guarantee the highest possible quality of safety, size accuracyand material.

The installation or use of non-original spare parts can negatively affect the specifiedproperties of the product and impair safety. The manufacturer cannot be held liablefor damage caused by the use of non-original spare parts.

The product-related electronic spare parts catalogue can be found at(www.jungheinrich.de/spare-parts-search) by entering the serial number.

Z The serial number can be found on the data plate, see page 19.

2 Operational Safety and Environmental ProtectionThe inspections and maintenance tasks listed in this chapter must be performedaccording to the defined service intervals.

The manufacturer recommends that the maintenance parts listed here be replacedaccording to the specified replacement intervals.

WARNING!

Risk of accidents and component damageAny modification to the truck, in particular the safety mechanisms, is prohibited.

NOTICEOnly original spare parts are subject to the manufacturer's quality control. To ensuresafe and reliable operation of the truck, use only the manufacturer's spare parts.

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3 Safety Regulations for Checks

Lifting and jacking up

WARNING!

Lifting and jacking up the truck safelyIn order to raise the truck, the lifting gear must only be secured to the pointsspecially provided for this purpose.In order to raise and jack up the truck safely, proceed as follows:uJack up the truck only on a level surface and prevent it from moving accidentally.uAlways use a jack with sufficient capacity.uIn order to raise the truck, the lifting gear must only be secured to the points

specially provided for this purpose, see page 21.uWhen jacking up the truck, take appropriate measures to prevent it from slipping or

tipping over (e.g. wedges, wooden blocks).

Cleaning

CAUTION!

Fire hazardDo not use flammable liquids to clean the industrial truck.

CAUTION!

Risk of component damage when cleaning the truckDo not clean with a steam jet.

Z After cleaning, carry out the test operations as described, see page 112.

Consumables and used parts

CAUTION!

Consumables and used parts are an environmental hazardUsed parts and consumables must be disposed of in accordance with the applicableenvironmental-protection regulations. Oil changes should be carried out by themanufacturer's customer service department, whose staff are specially trained forthis task.uNote the safety regulations when handling these materials.

WARNING!

The use of wheels that do not match the manufacturer's specifications canresult in accidentsThe quality of wheels affects the stability and performance of the truck.Uneven wear reduces truck stability and increases the stopping distance.uAfter replacing wheels, make sure the truck is not skewed.uAlways replace wheels in pairs, i.e. left and right at the same time.

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Z When replacing wheels fitted at the factory, only use the manufacturer’s originalspare parts. Otherwise the truck's rated performance cannot be ensured, see page 103.

Hydraulic system

WARNING!

Hydraulic leaks can cause accidentsHydraulic oil can escape from a leaky and faulty hydraulic system. Pressurisedhydraulic oil can penetrate the skin through fine holes or hairline cracks in thehydraulic system, causing severe injury.uCall for a doctor immediately in the event of an injury.uReport any defects immediately to your supervisor.uTag out the defective truck and take it out of service.uDo not return the truck to service until you have identified and rectified the fault.uSpilled or leaking fluids must be removed immediately with an appropriate binding

agent. The mixture of binding agent and consumable must be disposed of inaccordance with the relevant regulations.

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4 Lubricants and Lubrication Schedule

4.1 Handling consumables safely

Handling consumables

Consumables must always be handled correctly. Follow the manufacturer’sinstructions.

WARNING!

Improper handling is hazardous to health, life and the environmentConsumables can be flammable.uKeep consumables away from hot components and naked flames.uAlways keep consumables in prescribed marked containers.uAlways fill consumables in clean containers.uDo not mix up different grades of consumable. The only exception to this is when

mixing is expressly stipulated in the Operating Instructions.

CAUTION!

Spilled consumables can cause slipping and endanger the environmentRisk of slipping from spilled consumables. The risk is greater when combined withwater.uDo not spill consumables.uSpilled consumables must be removed immediately with an appropriate bonding

agent.uThe bonding agent / consumable mixture must be disposed of in accordance with

regulations.

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WARNING!

Improper handling of oils can be hazardousOils (chain spray / hydraulic oil) are flammable and poisonous.uDispose of used oils in accordance with regulations. Store used oil safely until it

can be disposed of in accordance with regulations.uDo not spill oil.uSpilled oils must be removed immediately with an appropriate bonding agent.uThe mixture consisting of the bonding agent and oil must be disposed of in

accordance with regulations.uObserve national regulations when handling oils.uWear safety gloves when handling oils.uPrevent oil from coming into contact with hot motor parts.uDo not smoke when handling oil.uAvoid contact and digestion. If you swallow oil do not induce vomiting but seek

medical assistance immediately.uSeek fresh air after breathing in oil fumes or vapours.uIf oil has come into contact with your skin, rinse your skin with water.uIf oil has come into contact with your eyes, rinse them with water and seek medical

assistance immediately.uReplace oil-soaked clothing and shoes immediately.

CAUTION!

Consumables and used parts are an environmental hazardUsed parts and consumables must be disposed of in accordance with the applicableenvironmental-protection regulations. Oil changes should be carried out by themanufacturer's customer service department, whose staff are specially trained forthis task.uNote the safety regulations when handling these materials.

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4.2 Lubrication Schedule

E

g Contact surfaces Hydraulic oil filler plug

4.3 ConsumablesCode

Order no. Quantity Description Used for

A 51 132 716 5.0 l HVLP32 Hydraulic systemE 29 202 050 1.0 kg Grease, Polylub

GA 352PLubrication service

Grease guidelines

Code Saponification

Dew point°C

Workedpenetrationat 25 °C

NLG1 class Applicationtemperature°C

E Lithium >220 280 - 310 2 -35/+120

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5 Checks

5.1 Preparing the Truck for CheckingTo avoid accidents observe the following:

Procedure• Park the truck securely, see page 54.• When working under a raised lift truck, secure it to prevent it from lowering, tipping

or sliding away.

5.2 (o) Check and Adjust Foot-Activated Parking Brake

Check the parking brake

8

54 55

>5 mmA

B

Procedure• Press the foot-operated parking brake (8) in direction “A” as far as the stop

(releases the brake).• Measure the gap between the brake pad and the wheel. If the gap is greater than

5 mm, the foot-operated parking brake must be adjusted.

Adjusting the parking brake

Procedure• Press the foot-operated parking brake in direction “A” as far as the stop (releases

the brake).• Hold nut (55) and loosen nut (54).• Turn nut (55) clockwise until the brake pad contacts the wheel. Then loosen the

nut anticlockwise by two turns.

Z Do not operate the foot-operated parking brake (8) while carrying out theadjustment.

• Lock nut (55) in the set position with nut (54).

The parking brake has now been adjusted.

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6 Decommissioning the Industrial TruckIf the truck is to be out of service for more than a month, it must be stored in a frost-free and dry room.

6.1 Prior to decommissioningProcedure• Thoroughly clean the truck, see page 104.• Prevent the truck from rolling away accidentally.• Apply a thin layer of oil or grease to any non-painted mechanical components.• Lubricate the truck according to the lubrication diagram, see page 108.

6.2 Restoring the truck to service after decommissioning

WARNING!

Faulty brakes can cause accidentsTest the brakes immediately as soon as the truck has been commissioned.uReport any defects immediately to your supervisor.uTag out and decommission a faulty lift truck.uOnly return the truck to service when you have identified and rectified the fault.Procedure• Thoroughly clean the truck.• Lubricate the truck according to the lubrication diagram, see page 108.• Start up the truck, see page 52.

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7 Safety tests to be performed at intervals and after unusualincidentsThe truck must be inspected at least annually (refer to national regulations) or afterany unusual event by a qualified inspector. The manufacturer offers a safetyinspection service which is performed by personnel specifically trained for thispurpose.

A complete test must be carried out on the technical condition of the truck withregard to safety. The truck must also be examined thoroughly for damage.

The operating company is responsible for ensuring that faults are rectifiedimmediately.

8 Final de-commissioning, disposal

Z Final de-commissioning or disposal of the truck in must be performed in accordancewith the regulations of the country of use. In particular, regulations governing thedisposal of batteries, consumables and electronic and electrical systems must beobserved.The truck must only be disassembled by trained personnel in accordance with theprocedures as specified by the manufacturer.

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9 Operating Company Checks

WARNING!

Insufficient checks can result in accidentsFailure to perform regular checks can lead to truck failure and poses a potentialhazard to personnel and equipment.uThorough checking is one of the most important requirements for the safe

operation of the industrial truck.

The application conditions of an industrial truck have a considerable impact oncomponent wear. The intervals must be reduced accordingly for more arduousconditions.

Z The following checks must be carried out by the operating company at least weekly.

1 Test brakes.2 Check wheels for wear and damage.3 Check bearings and mounting.4 Check tiller return function.5 Check chassis and load-bearing components for damage.6 Check screw connections7 Check labels are legible and complete.8 Test lifting/lowering function.

9 Check lubrication points and lubricate according to the lubrication diagram asrequired.

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