amw 180 hp cummins

69
Parts Ordering Guidelines : Genuine Cummins Parts and service facilities are available all over India. There are more than 100 Cummins sales and service locations giving service support to the engines owned by you. Each distribution outlet is thoroughly equipped with technical data, factory trained mechanics, modern equipments and a full adequate stock of Genuine Cummins Parts. For quicker and better service, your parts requirements should be ordered from your nearest Cummins Distributer or Dealer. At any of the locations prompt, intelligent, courteous service is a basic trade-mark. Each is ready and eager to help in every possible way through personal contact or through the mail-at your convenience. The satisfactory ordering and receiving of parts by the purchase is greatly dependent upon the proper use of available information. In order that all avoidable errors may be eliminated, the following instructions are offered as the purchaser's guide: 1. Write your order clearly, using a typewriter if possible. 2. Be sure to list the correct part number. If in doubt as to the correct part number, state the model and serial number of the engine on which the part is to be used. Part numbers are usually located in various places on the part itself. 3. When possible, arrange your purchase order in part number numerical sequence. 4. Please specify shipping instructions, if any, preferable to you. 5. State your company name and shipping address clearly. Genuine Cummins Parts mean QUALITY : They're designed and engineered to fit best in your Cummins Diesel. Each part is made of the highest quality and accuracy-by the top craftsman of the trade. You can be sure a Genuine Cummins Part will fit better-do the job better-lessen the chances of costly breakdown. When you buy replacement parts, buy quality. Buy Genuine Cummins Parts. YOU OWN BEST... REPAIR WITH THE BEST No part of this manual may be copied, photocopied, reproduced, translated or stored in a retrieval system by any means electronic, mechanical or otherwise without prior permission in writing of Cummins India Limited, Kothrud, Pune 411038. Visit us at : www.cummins-india.com 1

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Page 1: AMW 180 HP CUMMINS

Parts OrderingGuidelines :

Genuine Cummins Parts and service facilities are available allover India. There are more than 100 Cummins sales and servicelocations giving service support to the engines owned by you.Each distribution outlet is thoroughly equipped with technicaldata, factory trained mechanics, modern equipments and a fulladequate stock of Genuine Cummins Parts.

For quicker and better service, your parts requirements shouldbe ordered from your nearest Cummins Distributer or Dealer.At any of the locations prompt, intelligent, courteous serviceis a basic trade-mark. Each is ready and eager to help in everypossible way through personal contact or through the mail-atyour convenience.

The satisfactory ordering and receiving of parts by thepurchase is greatly dependent upon the proper use ofavailable information. In order that all avoidable errors may beeliminated, the following instructions are offered as thepurchaser's guide:

1. Write your order clearly, using a typewriter if possible.

2. Be sure to list the correct part number. If in doubt asto the correct part number, state the model and serial

number of the engine on which the part is to be used.Part numbers are usually located in various places on thepart itself.

3. When possible, arrange your purchase order in partnumber numerical sequence.

4. Please specify shipping instructions, if any, preferable toyou.

5. State your company name and shipping address clearly.

Genuine Cummins Parts mean QUALITY : They're designed andengineered to fit best in your Cummins Diesel. Each part ismade of the highest quality and accuracy-by the top craftsmanof the trade.

You can be sure a Genuine Cummins Part will fit better-dothe job better-lessen the chances of costly breakdown. Whenyou buy replacement parts, buy quality. Buy Genuine CumminsParts.

YOU OWN BEST... REPAIR WITH THE BEST

No part of this manual may be copied, photocopied,reproduced, translated or stored in a retrieval system byany means electronic, mechanical or otherwise withoutprior permission in writing of Cummins India Limited,Kothrud, Pune 411038.

Visit us at :www.cummins-india.com

1

Page 2: AMW 180 HP CUMMINS

Engine Model Engine Serial No.

MFG Make Model Chassis No.

Fuel Pump Assembly No. Injector No.

Belt, Fan Belt, Water Pump Belt, Gen

Element, Fuel Filter Full Flow Lub. Filter

Air Cleaner By-Pass Lub. Filter

Special Equipment

P.S.I.L. Distributor

Since improvements are made from time to time contentsin the parts catalog are subject to change without notice

CUSTOMER SERVICE INFORMATIONThis parts catalog contains parts information.

Part numbers appearing in ( ) against production part no. are available service part nos. Please place order forservice replacement parts on bracketed part numbers only.

Parts / BMs marked with asterisk (* ) are not available for service. Only assemblies under which they are indentedare available for service.

Items marked with @ are not available for service. Please order on individual parts shown under these items.

2

Page 3: AMW 180 HP CUMMINS

PB2800046 00

Description Ref. Page Number

AAccessories, Fuel 5

Accessories, Fuel 6

Alternator 7

BBreather, Crankcase 8

Block, Engine 10,11

Bracket, Lifting 12

CCover, Cam Follower 13

Cover, Cam Follower 14

Cover, Front Gear 15

Cover, Cylinder Block 16

Cover, Valve 17

Coupling, Fuel Pump 18

Compressor Air 19

Compressor Air 20

Connection Air Intake 21

Connection Air Intake 22

Connection Air Intake 23

Connection, Air Intake 24

Connection, Water 25

Connection, Water Inlet 26

Connection, Exhaust Outlet 27

DDrive, Alternator 28

Drive, Fan 29

Drive, Fan 30

Damper Vibration 31

FFan Engine 32

Follwer Cam 33

Filter, Fuel 34,35

Flywheel 36

GGauge, Oil Level 37

Table of Contents

Parts Catalog pages are arranged in alphabetical order

Page 4: AMW 180 HP CUMMINS

4

HHead, Cylinder 39,40

Heather, Air Intake 41

Housing, Flywheel 42

Housing, Thermostat 43

LLube, Oil Cooler 44

Location Turbocharger 45

Lever, Rocker 47,48

MMotor, Starting 49

Mounting Cylinder 50

Mounting Starting 51

PPan, Oil 52

Pan, Oil 53

Panel Noise 54

Plumbing, Air Fuel 55

Plumbing, Fuel 56

Plumbing, Engine Vent 57

Plumbing Fuel Filter 58

Plumbing, Turbocharger 59,60

Pump Lubrication 61

Pump, Water 62

Performance Parts 63-66

Pump, Fuel Injection 67

TTurbocharger 68

Thermostat 69

Table of ContentsDescription Ref. Page Number

Page 5: AMW 180 HP CUMMINS

5

Parts indented are included in the part under which they are indented

Ref.No.

Accessories, Fuel

DescriptionPart Number RemarkQty. perEngine

1 3915489 Hose, Plain 12 3918192 Washer, Sealing 23 3924725 Screw, Banjo Connector 1 M14 x 1.50 x 264 3936583 Clamp, Hose 25 3936593 Banjo Connector 16 4080720 Strainer, Fuel 1

PCRFS248

Page 6: AMW 180 HP CUMMINS

6

Parts indented are included in the part under which they are indented

Ref.No.

Accessories, Fuel

DescriptionPart Number RemarkQty. perEngine

1 3902114 Screw, Hex Flange 2 M8 x 1.25 x 302 3903035 Screw, Banjo Connector 1 M12 x 1.50 x 243 3914284 Spacer, Mounting 14 3918191 Washer, Sealing 2 12mm5 3918192 Washer, Sealing 2 14mm6 3923054 Gasket, Cover Plate 27 3924725 Screw, Banjo Connector 1 M14 x 1.50 x 268 4080693 Tub, Fuel Supply 19 4093825 Pump, Fuel Transfer 1

PCRFS0559

Page 7: AMW 180 HP CUMMINS

7

Parts indented are included in the part under which they are indented

Ref.No.

Alternator

DescriptionPart Number RemarkQty. perEngine

1 4080791 Alternator 1 24V, 75AMPS Alternator

PCREE0344

Page 8: AMW 180 HP CUMMINS

8

Parts indented are included in the part under which they are indented

Ref.No.

Breather, Crankcase

DescriptionPart Number RemarkQty. perEngine

1 3903475 Seal, Rectangular Ring 12 3904230 Clamp, Spring Hose 13 3918614 Hose, Plain 14 3936554 Clamp, Hose 25 4080774 Tube, Breather 16 4080775 Hose, Elbow 17 4080786 Breather, Crankcase 1

SERVICE PARTS

A 4080709 Kit, Breather, Crankcase 1 Assy. of ref. No. 2,3,4,6 & 7

PCRBR0392

Page 9: AMW 180 HP CUMMINS

9

Parts indented are included in the part under which they are indented

Ref.No.

NOTES

Page 10: AMW 180 HP CUMMINS

10

Block, Engine

BP0983300

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11

Parts indented are included in the part under which they are indented

Ref.No.

Block, Engine

Ref.No. DescriptionPart Number RemarkQty.

1 3908032 Crankshaft, Assembly 12 -3929037 Crankshaft 13 -3929027 Gear, Crankshaft 14 -3904483 Dowel, Pin 15 3812090 Plug, Expansion 56 3900068 Dowel, Ring 27 3900257 Dowel, Pin 28 3900687 Plug, Expansion 19 3900955 Plug, Expansion 210 3900956 Plug, Expansion 211 3901306 Bushing 112 3902343 Dowel, Ring 213 3903492 Assy, Cap Main Bearings 714 3904217 Screw, Hex Flange Head Cap 1415 3906230 Bearing, Crankshaft Thrust 1 Not Serviceable Alt.392777216 3906619 Plug, Pipe 117 3914035 Plug, Expansion 418 3926047 Seal, O Ring 119 3928797 Block 1 Not Serviceable20 3929016 Bearing, Main 6 Not Serviceable21 3929021 Bearing, Main 7 Not Serviceable22 3936641 Plug Pipe 1 Alternate Part No.300846823 3937214 Nozzle, Piston Coo 6 Alternate Part No. 3930139

SERVICE PARTS

A 4080707 Set. Main Bearing (Std.) 1 Set of Main Bearing & Thrust Bearing

B 4080708 Set. Main Bearing 1 Oversize # 1C 3802072 Set. Main Bearing 1 Oversize # 2D 3802073 Set. Main Bearing 1 Oversize # 3E 3802074 Set. Main Bearing 1 Oversize # 4F 3904166 Sleeve, Salvage 6G 3936600 Cylinder Block Assembly 1 Complete Cyl Block Assy.H 3935334 Cylinder Block Assembly 1 Oversize # 1I 3903242 Bushing 6 OversizeJ 3904369 Bushing 1 OversizeK 3936620 Crankshaft Assembly 1 Pin UndersizeL 3936621 Crankshaft Assembly 1 Journal undersizeM 3936622 Crankshaft Assembly 1 Pin & Journal undersize

Page 12: AMW 180 HP CUMMINS

12

Parts indented are included in the part under which they are indented

Ref.No.

Bracket, Lifting

DescriptionPart Number RemarkQty. perEngine

1 3281012 Bracket, Lifting 12 3910495 Screw, Hex Flange 2 M12 x 1.75 x 30

LA9019

Page 13: AMW 180 HP CUMMINS

13

Parts indented are included in the part under which they are indented

Ref.No.

Cover, Cam Follower

DescriptionPart Number RemarkQty.

CM0901600

1 3900629 Screw, Hex Flange 4 M8x1.25x162 3904230 Clamp, Spring Hose 13 3918614 Hose, Plain 14 3927913 Cover, Push Rod 45 3928759 Seal, Grommet 46 3928832 Gasket, Push Rod Cover 1

Page 14: AMW 180 HP CUMMINS

14

Parts indented are included in the part under which they are indented

Ref.No.

Cover, Cam Follower

DescriptionPart Number RemarkQty.

CM0970100

1 3900629 Screw, Hex Flange 2 M8 x 1.25 x 162 3928759 Seal, Grommet 2

Page 15: AMW 180 HP CUMMINS

15

Parts indented are included in the part under which they are indented

Ref.No.

Cover, Front Gear

DescriptionPart Number RemarkQty.

BP0970300

1 3900633 Screw, Hex Flange 11 M8 x 1.25 x 502 3903794 Cover, Gear 13 3907998 Screw, Round Head 2 M5 x 0.80 x 74 3914385 Gasket, Gear Cover 15 3915772 Seal, Rectangular 16 3916131 Casket, Gear Housing 17 3920518 Housing, Gear 1 Alternate Part No. 39207588 3924962 Screw, Hex Flange 16 M8 x 1.25 x 169 3935959 Seal Oil 110 3913995 Housing, Timing Pin 1 Not Serviceable11 - 3903924 Pin, Timing 112 - 3904849 Ring, Retaining 113 - 3913994 Seal, O Ring 114 - 3919683 Housing, Timing Pin 1

Page 16: AMW 180 HP CUMMINS

16

Parts indented are included in the part under which they are indented

Ref.No. DescriptionPart Number RemarkQty.

OB0970400

1 3900958 Plug, Expansion 1 32.03 mm

Cover, Cylinder Block

Page 17: AMW 180 HP CUMMINS

17

Parts indented are included in the part under which they are indented

Ref.No.

VC0901300

Cover, Valve

DescriptionPart Number RemarkQty. perEngine

1 3901895 Cap, Filler 13 3902363 Seal, Rectangular 14 3907049 Screw, Hex Flange 6 M8 x 1.25 x 216 3928404 Valve, Cover 57 3928405 Cover, Valve 18 3928406 Isolator, Noise 69 3930906 Gasket, Valve Cover 610 S 602 Washer Plain 6

Page 18: AMW 180 HP CUMMINS

18

Parts indented are included in the part under which they are indented

Ref.No.

Coupling, Fuel Pump

No. DescriptionPart Number Remark

Qty. perEngine

1 3282370 Stud 3 ��� �� ����� �� � ������ �� �����

2 3900589 Nut, Hexagon Flange 3 M8 x 1.253 3900630 Screw, Hex Flange 1 M8 x 1.25 x 204 3905313 Brace, Fuel Pump 15 3914389 Gasket, Fuel Pump 16 3936021 Gear, Fuel Pump 1

FP0976400

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19

Parts indented are included in the part under which they are indented

Ref.No.

Compressor Air

DescriptionPart Number RemarkQty. perEngine

1 139969 Nipple, Plain Hexagon 12 3279043 Nut, Hex Flange 2 M12 x 1.753 3900630 Screw, Hex Flange 2 M8 x 1.25 x 204 3900631 Screw, Hex Flange 2 M8 x 1.25 x 255 3905371 Stud 2 M12 x 1.75 (Both Ends) x 506 3906252 Seal, Rectangular 17 3918002 Screw, Banjo Connector 1 M10 x 1.00 x 198 3918190 Washer, Sealing 29 3924189 Gear, Accessory Drive 110 3921556 Cap, Tube 111 3924189 Gear, Accessory Drive 112 3924346 Tee, Female Branch 113 4080670 Compressor, Air 1 Old Part No. 393189614 4093806 Hose, Flexible 1 Old Part No. 3936663

PCRCP0428

Page 20: AMW 180 HP CUMMINS

20

Parts indented are included in the part under which they are indented

Ref.No.

Compressor Air

DescriptionPart Number RemarkQty. perEngine

1 3278448 Screw, Twelve Point 2 M10 x 1.50 x 252 3906284 Cover, Air Compressor 13 3906285 Seal, O Ring 1

CP0970300

Page 21: AMW 180 HP CUMMINS

21

Parts indented are included in the part under which they are indented

Ref.No.

Connection Air Intake

No. DescriptionPart Number Remark

Qty. perEngine

1 3008465 Plug, Pipe 1 1/8 NPT2 3883284 Seal, O Ring 13 3918685 Pipe, Air Transfer 14 3935339 Clamp, V Band 1

IC0902400

Page 22: AMW 180 HP CUMMINS

22

Parts indented are included in the part under which they are indented

Ref.No.

Connection Air Intake

No. DescriptionPart Number Remark

Qty. perEngine

1 3913352 Gasket, Connection 12 3927104 Connection, Air Intake 13 3936642 Plug, Pipe 1 3/4 - 14 NPTF

IC0903000

Page 23: AMW 180 HP CUMMINS

23

Parts indented are included in the part under which they are indented

Ref.No.

Connection Air Intake

No. DescriptionPart Number Remark

Qty. perEngine

1 3919864 Screw, Hex Flange 4 M8 x 1.25 x 80

IC0971600

Page 24: AMW 180 HP CUMMINS

24

Parts indented are included in the part under which they are indented

Ref.No.

Connection, Air Intake

DescriptionPart Number RemarkQty. perEngine

1 3936641 Plug, Pipe 2 1/2 NPT2 3918109 Screw, Hex Flange Head Cap 8 M8 x 1.25 x 253 3920551 Cover, Intake Manifold 14 3914029 Gasket, Int Manifold Cover 1

IC9234

Page 25: AMW 180 HP CUMMINS

25

Parts indented are included in the part under which they are indented

Ref.No. DescriptionPart Number RemarkQty.

WO0901200

1 3900630 Screw, Hex Flange 2 M8 x 1.25 x 202 3912558 Gasket, Connection 13 3920123 Connection, Water 1 Alternate Part No.4080781

Connection, Water

Page 26: AMW 180 HP CUMMINS

26

Parts indented are included in the part under which they are indented

Ref.No.

Connection, Water Inlet

DescriptionPart Number RemarkQty. perEngine

1 4926999 Connection, Water Inlet 12 3906697 Seal, O Ring 13 3902460 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25

WI9005

Page 27: AMW 180 HP CUMMINS

27

Parts indented are included in the part under which they are indented

Ref.No.

Connection, Exhaust Outlet

DescriptionPart Number RemarkQty. perEngine

1 3935338 Clamp, V Band 1

XSO900900

Page 28: AMW 180 HP CUMMINS

28

Parts indented are included in the part under which they are indented

Ref.No.

Drive, Alternator

DescriptionPart Number RemarkQty.

PCREH0259

1 3282699 Screw, Flat Head Cap 1 M10 x 1.5 x 72.52 3285098 Bracket, Belt Tensioner 13 3922900 Tensioner, Belt 14 3925186 Screw, Flat Head Cap 2 M8 x 1.25 x 255 3938693 Belt, V Ribbed 1

Page 29: AMW 180 HP CUMMINS

29

Parts indented are included in the part under which they are indented

Ref.No.

Drive, Fan

DescriptionPart Number RemarkQty.

PCRFA0521

1 3285949 Support, Fan Assembly 12 3901447 Screw, Hex Flange 1 M8 x 1.25 x 753 3902114 Screw, Hex Flange 3 M8 x 1.25 x 304 3935363 Pulley, Fan 1

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30

Parts indented are included in the part under which they are indented

Ref.No.

Drive, Fan

DescriptionPart Number RemarkQty.

PCRFA0241

1 3900629 Screw, Hex Flange 4 M8 x 1.25 x 162 3902662 Nut, Hex Flange 4 M10 x 1.503 3931867 Stud 4 M10 x 1.5 Both Ends4 3935340 Clutch, Viscous Fan 1

Page 31: AMW 180 HP CUMMINS

31

Parts indented are included in the part under which they are indented

Ref.No.

Damper Vibration

DescriptionPart Number RemarkQty.

DA0902600

1 3903857 Screw, Hex Flange 4 M12 x 1.25 x 362 3914454 Damper, Vibration 1

Page 32: AMW 180 HP CUMMINS

32

Parts indented are included in the part under which they are indented

Ref.No.

Fan Engine

DescriptionPart Number RemarkQty.

PCRFN0135

1 4080728 Fan, Engine 1 22" Viscous Fan

Page 33: AMW 180 HP CUMMINS

33

Parts indented are included in the part under which they are indented

Ref.No.

Follwer Cam

DescriptionPart Number RemarkQty. perEngine

1 3931623 Tappet Valve 8

BP0971100

Page 34: AMW 180 HP CUMMINS

34

Parts indented are included in the part under which they are indented

Ref.No.

Filter, Fuel

PCRFF0112

Page 35: AMW 180 HP CUMMINS

35

Parts indented are included in the part under which they are indented

Ref.No.

Filter, Fuel

DescriptionPart Number RemarkQty. perEngine

1 3897331 Head, Fuel Filter 12 3903293 Nut, Regular Hexagonal 1 M16 x 1.50 Hex.3 3903546 Seal, O Ring 14 3903846 Seal, O Ring 15 3905860 Screw, Banjo Connector 16 3918191 Washer, Sealing 27 3925955 Adaptor, Filter Head 1 M16 x 1.50 (Both Ends)8 4080677 Gasket, Rectangular 1 Alternate Part No. 40806789 4080713 Fuel, Filter 110 4093730 Separator, Fuel Water 111 Drain Valve 1

Page 36: AMW 180 HP CUMMINS

36

Parts indented are included in the part under which they are indented

Ref.No.

Flywheel

DescriptionPart Number RemarkQty. perEngine

1 3931875 Bearing, Ball 1- 4926968 Flywheel 12 4926967 Flywheel 13 3903309 Gear, Flywheel Ring 14 4894641 Screw, Hexagon Head Cap 8 M12 x 1.25 x 32

FW9127

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37

Parts indented are included in the part under which they are indented

Ref.No.

Gauge, Oil Level

DescriptionPart Number RemarkQty. perEngine

1 554013 Clamp, Tube 12 3900955 Plug, Expansion 23 4093786 Tube, Oil Gauge 14 4093790 Dipstick 15 4093793 Seal O-Ring 2

PCRLG0507

Page 38: AMW 180 HP CUMMINS

38

Parts indented are included in the part under which they are indented

Ref.No.

NOTES

Page 39: AMW 180 HP CUMMINS

Head, Cylinder

PP0999300

39

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40

Parts indented are included in the part under which they are indented

Ref.No.

Head, Cylinder

DescriptionPart Number RemarkQty. perEngine

1 3900250 Collet 12 Used 2 Nos. per Valve Spring2 3906619 Plug, Pipe 1 1/8 NPT3 3916691 Spring, Compression 6 Inlet Valve Spring4 3920779 Screw, Hex Flange 6 M12 x 1.75 x 705 3920780 Screw, Hex Flange 14 M12 x 1.75 x 1206 3920867 Valve, Intake 67 3920868 Valve, Exhaust 68 3921640 Seal, Valve System 129 3926700 Spring, Valve 6 Exhaust Valve Spring10 3936572 Retainer, Valve Spring 1211 3936613 Head, Cylinder 1 Old Part No. 392538912 3936641 Plug, Pipe 213 3936642 Plug, Pipe 1

SERVICE PARTSA 3904105 Insert, Valve 6 ExhaustB 3906854 Insert, Valve 6 InletC 3904408 Guide, Valve Stem 6 Inlet (Length : 60.50 mm)D 3904409 Guide, Valve Stem 1E 3927282 Head, Cylinder 1 Assembly Part - Serviceable

PP0999300

Page 41: AMW 180 HP CUMMINS

41

Parts indented are included in the part under which they are indented

Ref.No.

Heather, Air Intake

DescriptionPart Number RemarkQty. perEngine

AH0902100

1 3913352 Gasket, Connection 12 3931903 Connection, Spacer 1

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42

Parts indented are included in the part under which they are indented

Ref.No.

Housing, Flywheel

DescriptionPart Number RemarkQty. perEngine

1 3904181 Plug, Threaded 12 3912473 Seal, Rectangular 13 3913638 Screw, Hex Flange 6 M6 x 1.00 x 164 3914386 Gasket, Rear Cover 15 3920447 Screw, Hex Flange 8 M12 x 1.75 x 406 3921043 Cover, Rear 17 3924962 Screw, Hexagon Head 2 M8 x 1.25 x 168 3925234 Plate, Cover 19 3933262 Seal, Oil 110 4080800 Housing, Flywheel 1

PCRFH0217

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43

Parts indented are included in the part under which they are indented

Ref.No.

Housing, Thermostat

DescriptionPart Number RemarkQty. perEngine

1 3281246 Bracket, Lifting 12 3900678 Screw, Hex Flange 1 M8 x 1.25 x 403 3900956 Plug, Expansion 14 3906697 Seal, Rectangular 15 3913366 Screw, Hex Flange 2 M8 x 1.25 x 906 3924473 Housing, Thermostat 17 3936641 Plug Pipe 1

TH0901100

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44

Parts indented are included in the part under which they are indented

Ref.No.

Lube, Oil Cooler

DescriptionPart Number RemarkQty. perEngine

1 3900632 Screw, Hex Flange 14 M8 x 1.25 x 352 3906619 Plug, Pipe 13 3915787 Plug, Threaded 14 3918256 Gasket, Oil Cooler 1 Old Part No. 39429145 3918257 Gasket, Filter Head 1 Old Part No. 3942915 /

39297926 3918428 Plunger, Pressure 17 3918954 Head, Lube Oil Filter 18 3921558 Core, Cooler 19 3925009 Spring, Compression 110 3929457 Seal, O Ring 111 3936365 Valve Bypass 1 Old Part No. 392762212 4080712 Cartridge, Lub Oil Filter 1

LC09020A0

Page 45: AMW 180 HP CUMMINS

45

Parts indented are included in the part under which they are indented

Ref.No.

Location Turbocharger

DescriptionPart Number RemarkQty. perEngine

1 3901448 Screw, Flat Head Cap 12 M10 x 1.50 x 652 3905443 Gasket, Exhaust Manifold 63 3914029 Gasket, Intake Manifold 14 3917700 Manifold, Exhaust 15 3918109 Screw, Hex Flange 8 M8 x 1.25 x 256 3920551 Cover, Intake Manifold 17 3936641 Plug Pipe 2 1/2 - 14 NPTF

TB0917300

Page 46: AMW 180 HP CUMMINS

46

Parts indented are included in the part under which they are indented

Ref.No.

NOTES

Page 47: AMW 180 HP CUMMINS

Lever, Rocker

BP097100

47

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48

Parts indented are included in the part under which they are indented

Ref.No.

Lever, Rocker

Ref.No. DescriptionPart Number Remark

Qty. perEngine

1 3934920 Rocker Assy 62 3901221 Screw, Hex Head 6 M8 x 1.25 x 753 3920781 Screw, Hex Flange 64 3284377 Rod, Push 125 3900242 Ring, Retaining 126 3900245 Washer, Plain 127 3900705 Insert, Rocker Lever 128 3900706 Screw, RKR LVR Adjust 129 3910810 Lever, Rocker 610 3910811 Lever, Rocker 611 3911423 Support, Rocker Lever 612 3922487 Shaft, Rocker Lever 613 3927692 Nut, Heavy Hexagon 12 3/8 - 24 THD.

Page 49: AMW 180 HP CUMMINS

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Parts indented are included in the part under which they are indented

Ref.No.

Motor, Starting

DescriptionPart Number RemarkQty. perEngine

1 3935328 Starter 1 24V (7 M 14)

ST0908100

Page 50: AMW 180 HP CUMMINS

50

Parts indented are included in the part under which they are indented

Ref.No.

Mounting Cylinder

DescriptionPart Number RemarkQty. perEngine

1 3283570 Gasket, Cylinder Head 12 3283337 Gasket, Cylinder Head 1 Service Part - 0.25mm

Over Thickness3 3283339 Gasket, Cylinder Head 1 Service Part - 0.50mm

Over Thickness

PP9729800

Page 51: AMW 180 HP CUMMINS

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Parts indented are included in the part under which they are indented

Ref.No.

Mounting Starting

DescriptionPart Number RemarkQty. perEngine

1 3903834 Screw, Twelve Point 3 M10 x 1.50 x 35

SM0970200

Page 52: AMW 180 HP CUMMINS

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Parts indented are included in the part under which they are indented

Ref.No.

Pan, Oil

DescriptionPart Number RemarkQty. perEngine

1 3900630 Screw, Hex Flange 2 M8 x 1.25 x 202 3907860 Screw, Hex Flange 36 M8 x 1.25 x 25

OP0970300

Page 53: AMW 180 HP CUMMINS

53

Parts indented are included in the part under which they are indented

Ref.No.

Pan, Oil

DescriptionPart Number RemarkQty. perEngine

1 3282266 Plug, Threaded 12 3900630 Screw, Hex Flange 2 M8 x 1.25 x 203 3902425 Washer, Flange 1 22mm4 3914383 Gasket, Flange 15 3915703 Pan, Oil 16 3920773 Washer, Sealing 1 18mm7 3924147 Plug, Threaded 1 M18 x 1.50 Thd8 3931904 Liquid, Gasket 1 Available as 60 gms. tube9 4093671 Connection, Oil Sump 19 3931904 Tube 50 gm (Liquid Gasket)

OP0900600

Page 54: AMW 180 HP CUMMINS

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Parts indented are included in the part under which they are indented

Ref.No.

Panel Noise

DescriptionPart Number RemarkQty. perEngine

1 3927167 Plate, Cylinder Block 1

NP9020

Page 55: AMW 180 HP CUMMINS

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Parts indented are included in the part under which they are indented

Ref.No.

Plumbing, Air Fuel

DescriptionPart Number RemarkQty. perEngine

1 3910265 Elbow, Male Adapter 12 3918188 Washer, Sealing 2 8mm3 3924724 Screw, Banjo Connector 1 M8 x 1.00 x 174 3936670 Tube, Air Fuel Control 1

FE0970100

Page 56: AMW 180 HP CUMMINS

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Parts indented are included in the part under which they are indented

Ref.No.

Plumbing, Fuel

DescriptionPart Number RemarkQty. perEngine

1 3282745 Tube, Inj Fuel Supply 12 3282746 Tube, Inj Fuel Supply 13 3900630 Screw, Hex Flange 2 M8 x 1.25 x 204 3903380 Seal, Banjo Connector 6 6.2mm5 3905307 Screw, Banjo Connector 6 M6 x 1.00 x 14.36 3928759 Seal, Grommet 27 3936665 Tee, Male Union 18 3936669 Manifold, Fuel 19 3936672 Tube, Fuel Drain 110 3936673 Tube, Fuel Drain 1

FT0995800

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Ref.No.

Plumbing, Engine Vent

DescriptionPart Number RemarkQty. perEngine

1 3935266 Connector, Engine 1

PCRWH0060

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Ref.No.

Plumbing Fuel Filter

DescriptionPart Number RemarkQty. perEngine

1 3936671 Tube, Fuel Supply 1 Alternate Part No. 3918640

FF0973700

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Ref.No.

Plumbing, Turbocharger

TP0970400

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Ref.No.

Plumbing, Turbocharger

DescriptionPart Number RemarkQty. perEngine

1 3037236 Seal, O Ring 22 3282113 Gasket, Oil Drain 13 3284244 Connector, Female 24 3900630 Screw, Hex Flange 2 M8 x 1.25 x 205 3903744 Tube, Tur Oil Drain 16 3918583 Connection, Tur Oil Drain 17 3920603 Hose, Flexible 18 3924389 Washer, Sealing 2 7.2 mm9 3936554 Clamp, Hose 210 3936632 Hose, Plain 1

Sr.No.

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Ref.No.

Pump Lubrication

DescriptionPart Number RemarkQty. perEngine

1 3900677 Screw, Hex Head 4 M8 x 1.25 x 302 3937404 Pump, Lubricating 1 Old Part No. 3941742

LP0901400

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Ref.No.

Pump, Water

DescriptionPart Number RemarkQty. perEngine

1 3900227 Screw, Hex Head 2 M8 x 1.25 x 222 3903297 Seal, O Ring 13 3285410 Pump, Water 1

WP903100

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Performance Parts

Description1Part Number RemarkQty. perEngine

1 3902286 Ring, Compression 6 Not Serviceable2 3918315 Ring, Compression 6 Not Serviceable3 3920691 Ring, Retaining 124 3923889 Ring, Oil Piston 6 Not Serviceable5 3930450 Piston, Engine 6 Not Serviceable6 3934047 Pin, Piston 6

SERVICE PARTSA 4093678 Kit, Piston 1 Complete Engine Set (Std.)

B 4093844 Kit, Piston 1 Complete Engine Set (oversize 1)

C 4093845 Kit, Piston 1 Complete Engine Set (oversize 2)

D 3802421 Set, Piston Ring 1 Complete Engine Set (Std.)

E 3803422 Set, Piston Ring 1 Complete Engine Set (oversize 1)

F 3802423 Set, Piston Ring 1 Complete Engine Set (oversize 2)

Note : Kit Piston consists of Piston, Pin Piston &Ring Retaining for one Engine.

PCRPP0383

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Performance Parts

DescriptionPart Number RemarkQty. perEngine

2 3900227 Screw, Hexagon Head 2 M8 x 1.25 x 223902332 Key, Plain Woodruf 1 Alt. Part No. 3936612

3 3927155 Support, Camshaft Thrust 14 3929028 Gear, Camshaft 15 3929886 Camshaft 1

PCRPP0383

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Performance Parts

DescriptionPart Number RemarkQty. perEngine

1 3900919 Screw, Connecting Rod Cap 12 MJ11 x 1.25 x 592 3935349 Rod, Engine Connecting 63 3939859 Bearing, Connecting Rod 12 Not Serviceable4 3941476 Bushing 6

SERVICE PARTS

A 4080702 Set, Connecting Rod Bearing 1 StandardB 4080703 Set, Connecting Rod Bearing 1 Oversize 1C 4080704 Set, Connecting Rod Bearing 1 Oversize 2D 4080705 Set, Connecting Rod Bearing 1 Oversize 3E 4080706 Set, Connecting Rod Bearing 1 Oversize 4

PCRPP0383

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Performance Parts

DescriptionPart Number RemarkQty. perEngine

1 3909356 Seal, Rectangular 62 4093846 Injector 6

PCRPP0383

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Pump, Fuel Injection

DescriptionPart Number RemarkQty. perEngine

1 3921642 Switch, Thermo 12 3923303 Harness, Wiring 13 4093648 Pump, Fuel Injection 1

PCRFP0398

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Turbocharger

DescriptionPart Number RemarkQty. perEngine

1 3818823 Stud 4 M10 x 1.50 (both Ends) x 422 3818824 Nut, Hexagon Flange 4 M10 x 1.503 3901356 Gasket, Turbocharger 14 4042623 Turbocharger 1

PCRPP0571

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Ref.No.

Thermostat

DescriptionPart Number RemarkQty. perEngine

1 4080631 Thermostat 1

EC904000