yvl88ii - smt nozzle list/yv88ii_e.pdffeeder floating detection (front) 2 1 for feeder (photo...
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Full Vision Surface Mounter
MAINTENANCE PARTS LIST
YVL88II
COPYRIGHT (C) 2003
IM Company Adivisional operation of YAMAHA MOTOR CO., LTD.
Date of issue Jun. 2003
CONTENTS
Maintenance Parts Feeder Holder E ....................................................................................................1
Feeder Holder C .................................................................................................. 1
Feeder Floating Detection (Front) ......................................................................... 2
Feeder Floating Detection (Rear) ...........................................................................2
X-Axis ....................................................................................................................3
Y-Axis ....................................................................................................................3
W-Axis.................................................................................................................. 4
Auto Width Conveyor (Option) .............................................................................4
Manual Width Conveyor (Standard) ......................................................................5
Head Combination ...............................................................................................5
Body Head ...........................................................................................................6
Nozzle Selection .................................................................................................. 7
Nozzle Changer ....................................................................................................8
Push Up ............................................................................................................... 8
Locate Pin ............................................................................................................ 9
Main Stopper ........................................................................................................9
Sub Stopper ....................................................................................................... 10
Push In ............................................................................................................... 10
Edge Clamp ....................................................................................................... 11
Moving Camera ................................................................................................. 11
Laser Back Light ................................................................................................. 12
Single Vision Camera A ...................................................................................... 12
Single Vision Camera B ...................................................................................... 13
Exterior .............................................................................................................. 13
Main Box ........................................................................................................... 14
NOTERank A : The functions of these parts gradually deteriorate with operating time.
Rank B : The machine stops immediately if the functions of these parts are disabled.
Rank C : The machine still operates even if the functions of these parts are disabled,
because there are many parts.
Q'ty : The number of identical parts used in one machine.
1
Maintenance Parts
Feeder Holder E
1
2
C
A
KU0-M3410-41X
KG2-M3407-A0X
VALVE KIT
AIR JOINT
50
50
1
2
No. Part No. Part Name Q’ty Remarks Rank
Feeder Holder C
1
2
C
A
KU0-M3410-41X
KG2-M3407-A0X
VALVE KIT
AIR JOINT
8
8
1
2
No. Part No. Part Name Q’ty Remarks Rank
2
Maintenance Parts
Feeder Floating Detection (Front)
2
1
FOR FEEDER (Photo Transmitter)
FOR FEEDER (Photo Receiver)
KG9-M3455-11X
KH5-M3456-A0X
SENSOR S ASSY
SENSOR, R
1
1
1
2
No. Part No. Part Name Q’ty Remarks RankB
B
Feeder Floating Detection (Rear)
1
2
FOR FEEDER (Photo Transmitter)
FOR FEEDER (Photo Receiver)
KG9-M3455-11X
KH5-M3456-A0X
SENSOR S ASSY
SENSOR, R
1
1
1
2
No. Part No. Part Name Q’ty Remarks RankB
B
3
Maintenance Parts
Y-axis
X-axis
1
32
FOR X AXIS
FOR 2ND LIMIT
FOR ORG.
90K55-87134X
KM0-M655A-00X
KM0-M655E-00X
AC SERVO MOTOR
SENSOR, 1-1
SENSOR, 1-2
1
1
1
1
2
3
No. Part No. Part Name Q’ty Remarks RankB
B
B
1 2
3
FOR 2ND LIMIT
FOR ORG.
FOR Y AXIS
KM0-M655A-00X
KM0-M655E-00X
90K55-8A134Y
SENSOR, 1-1
SENSOR, 1-2
AC SERVO MOTOR
1
1
1
1
2
3
No. Part No. Part Name Q’ty Remarks RankB
B
B
4
Maintenance Parts
W-Axis
Auto Width Conveyor (Option)
2
2
2
1
FOR CONVEYOR
FOR P.C.B
3
3
KH4-M4886-00X
KH4-M655F-20X
KM0-M9129-00X
MOTOR ASSY 6
SENSOR, 1-3
BELT, 1 CONVEYOR
1
3
2
1
2
3
No. Part No. Part Name Q’ty Remarks RankB
B
A
5
2 3
4
1
FOR W AXIS ORG.
FOR W AXIS
KH2-M9110-10X
KG7-M9114-00X
KG7-M9115-00X
KH2-M655E-10X
90K55-4W032W
BELT, PULLEY MOTOR
BELT, MOTOR W AXIS
BELT, W AXIS
SENSOR, 1-2
AC SERVO MOTOR
1
1
1
1
1
1
2
3
4
5
No. Part No. Part Name Q’ty Remarks RankA
A
A
B
B
5
Maintenance Parts
Manual Width Conveyor (Standard)
Head Combination
2
1
KH2-M9110-00X
KG7-M9115-00X
BELT, PULLEY MOTOR
BELT, W AXIS
1
1
1
2
No. Part No. Part Name Q'ty Remarks RankA
A
1
2
KM0-M7182-00X
KG7-M7188-00X
KG7-M7189-00X
KH5-M7182-C0X
90990-17J006
EJECTOR
VALVE SUB ASSY
SET, PACKING
FILTER
O-RING
1
1
1
2
2
1
2
3
4
No. Part No. Part Name Q’ty Remarks Rank
B
B
A
A
43
VALVE + PACKING
PACKING (CRCZ-0016W)
Dec./2002
6
Maintenance Parts
Body Head
911
85
5
66
2
1
7
7
10
12
12
4 3
1313
13
A
A
B
B
B
B
B
B
B
B
B
B
A
A
A
KH5-M7116-00X
KG7-M7116-00X
KH5-M7130-00X
KH5-M7140-00X
KG7-M7151-00X
KG7-M7152-00X
KG7-M7173-A0X
90K55-4W034A
90K55-4W034B
90K55-4W034C
90K55-4W034D
KM0-M665A-10X
KG7-M7137-A0X
KG7-M7169-00X
KG7-M7170-00X
BELT, HEAD 1
BELT, HEAD 2
SPLINE HEAD ASSY 1
SPLINE HEAD ASSY 2
SENSOR, 1
SENSOR, 2
HOLDER NOZZLE COMP
MOTOR ASSY
MOTOR ASSY
MOTOR ASSY
MOTOR ASSY
SENSOR, 1-1
LEAF SPRING
SCREW
WASHER
1
1
1
1
2
2
2
1
1
1
1
2
4
4
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
No. Part No. Part Name Q’ty Remarks Rank
1514
1514
15
14
7
Maintenance Parts
Nozzle Selection
TYPE 31
TYPE 32-1
TYPE 32-2
TYPE 33
TYPE 34
KM0-M711A-30X
KM0-M711B-02X
KM0-M711C-02X
KM0-M711D-00X
KM0-M711E-00X
90200-10J040
90200-10J090
KM0-M71MN-A0X
FLOATING NOZZLE
NOZZLE B COMP
NOZZLE C
NOZZLE D COMP
NOZZLE E COMP
O-RING
O-RING
CIRCLE NOZZLE 3A
2
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
No. Part No. Part Name Q'ty Remarks Rank
A
A
A
A
A
A
A
A
1
3
2
4
5
7
6 8
Feb./2002
8
Maintenance Parts
Nozzle Changer
Push Up
2
34
1
KM1-M9605-01X
KH5-M655A-A1X
KH5-M655A-03X
KH5-M655A-02X
CYLINDER, CLAMP
SENSOR, 1-1
SWITCH, OPTICAL ASSY.
FIBER
SPARE
SPARE
1
6
1
1
1
2
3
4
No. Part No. Part Name Q'ty Remarks RankB
B
B
B
1
KU0-M9217-00X CYLINDER 1
No. Part No. Part Name Q'ty Remarks Rank1 B
8
Maintenance Parts
Nozzle Changer
Push Up
2
34
1
KM1-M9605-01X
KH5-M655A-A1X
KH5-M655A-03X
KH5-M655A-02X
CYLINDER, CLAMP
SENSOR, 1-1
SWITCH, OPTICAL ASSY.
FIBER
SPARE
SPARE
1
6
1
1
1
2
3
4
No. Part No. Part Name Q'ty Remarks RankB
B
B
B
1
KU0-M9217-00X CYLINDER 1
No. Part No. Part Name Q'ty Remarks Rank1 B
9
Maintenance Parts
Locate Pin
Main Stopper
1
2
3
KU0-M9174-00X
KH5-M9176-00X
KU0-M9174-10X
PIN, LOCATION
CYLINDER ASSY
PIN, LOCATION
1
2
1
1
2
3
No. Part No. Part Name Q’ty Remarks RankA
B
A
2
1
FOR P.C.B
KG7-M9165-00X
KM0-M655F-10X
CYLINDER
SENSOR, 1-3
1
1
1
2
No. Part No. Part Name Q’ty Remarks RankB
B
10
Maintenance Parts
Sub Stopper
Push In
2
44
44
4
4
3
1
5
6
FOR P.C.B
FOR P.C.B
K98-M9283-00X
KM0-M655F-10X
K98-M9283-00X
KM0-M655F-10X
K98-M9283-00X
K98-M9283-00X
CYLINDER
SENSOR, 1-3
CYLINDER
SENSOR, 1-3
CYLINDER
CYLINDER
1
2
1
6
1
1
1
2
3
4
5
6
No. Part No. Part Name Q'ty Remarks Rank
B
B
B
B
B
B
1
KG7-M9166-00X CYLINDER 1
No. Part No. Part Name Q'ty Remarks Rank
1 B
Jun./2003
11
Maintenance Parts
Edge Clamp
Moving Camera
1
1
KG7-M9236-00X CYLINDER 2
No. Part No. Part Name Q’ty Remarks Rank1 B
21
KM8-M7600-00X
KG9-M7210-10X
FIDUCIAL LIGHT ASSY
CCD CAMERA
1
1
1
2
No. Part No. Part Name Q’ty Remarks RankB
B
12
Maintenance Parts
Laser Back Light
Single Vision Camera A
1 2
KG7-M72A5-00X
KG9-M7210-10X
FORE LIGHT BOARD ASSY
CCD CAMERA
1
1
1
2
No. Part No. Part Name Q'ty Remarks Rank
B
B
4
6
7
1
2
3
KG7-M4548-00X
KG7-M7160-00X
KG7-M7168-00X
KM0-M655A-20X
KM0-M655A-10X
KG9-M6463-12X
KG7-M7174-10X
L.A.M. UNIT
BACK LIGHT ASSY
CYLINDER
SENSOR, 1-1
SENSOR, 1-1
BACK LIGHT BOARD ASSY
DIFFUSER
SPARE PARTS
SPARE PARTS
1
1
1
1
1
1
1
1
2
3
4
5
6
7
No. Part No. Part Name Q'ty Remarks RankB
B
B
B
B
B
B
13
Maintenance Parts
Single Vision Camera B
Exterior
1 2
KG7-M72A5-00X
KG9-M7210-10X
FORE LIGHT BOARD ASSY
CCD CAMERA
1
1
1
2
No. Part No. Part Name Q’ty Remarks RankB
B
1
KH4-M668R-00X HARNESS 2 LIMIT SWITCH
No. Part No. Part Name Q’ty Remarks Rank1 B
14
Maintenance Parts
Main Box
No. Part No. Part Name Qíty Remarks Rank
1 KM5-M4255-00X FLASH DISK 1 B
DRIVER
1
SERVO
1SERVO
2
VISION C P U
DRIVER
2
1
Jul./2002
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