yvl88ii - smt nozzle list/yv88ii_e.pdffeeder floating detection (front) 2 1 for feeder (photo...

Full Vision Surface Mounter

MAINTENANCE PARTS LIST

YVL88II

COPYRIGHT (C) 2003

IM Company Adivisional operation of YAMAHA MOTOR CO., LTD.

Date of issue Jun. 2003

CONTENTS

Maintenance Parts Feeder Holder E ....................................................................................................1

Feeder Holder C .................................................................................................. 1

Feeder Floating Detection (Front) ......................................................................... 2

Feeder Floating Detection (Rear) ...........................................................................2

X-Axis ....................................................................................................................3

Y-Axis ....................................................................................................................3

W-Axis.................................................................................................................. 4

Auto Width Conveyor (Option) .............................................................................4

Manual Width Conveyor (Standard) ......................................................................5

Head Combination ...............................................................................................5

Body Head ...........................................................................................................6

Nozzle Selection .................................................................................................. 7

Nozzle Changer ....................................................................................................8

Push Up ............................................................................................................... 8

Locate Pin ............................................................................................................ 9

Main Stopper ........................................................................................................9

Sub Stopper ....................................................................................................... 10

Push In ............................................................................................................... 10

Edge Clamp ....................................................................................................... 11

Moving Camera ................................................................................................. 11

Laser Back Light ................................................................................................. 12

Single Vision Camera A ...................................................................................... 12

Single Vision Camera B ...................................................................................... 13

Exterior .............................................................................................................. 13

Main Box ........................................................................................................... 14

NOTERank A : The functions of these parts gradually deteriorate with operating time.

Rank B : The machine stops immediately if the functions of these parts are disabled.

Rank C : The machine still operates even if the functions of these parts are disabled,

because there are many parts.

Q'ty : The number of identical parts used in one machine.

1

Maintenance Parts

Feeder Holder E

1

2

C

A

KU0-M3410-41X

KG2-M3407-A0X

VALVE KIT

AIR JOINT

50

50

1

2

No. Part No. Part Name Q’ty Remarks Rank

Feeder Holder C

1

2

C

A

KU0-M3410-41X

KG2-M3407-A0X

VALVE KIT

AIR JOINT

8

8

1

2


2

Maintenance Parts

Feeder Floating Detection (Front)

2

1

FOR FEEDER (Photo Transmitter)

FOR FEEDER (Photo Receiver)

KG9-M3455-11X

KH5-M3456-A0X

SENSOR S ASSY

SENSOR, R

1

1

1

2

No. Part No. Part Name Q’ty Remarks RankB

B

Feeder Floating Detection (Rear)

1

2

FOR FEEDER (Photo Transmitter)

FOR FEEDER (Photo Receiver)

KG9-M3455-11X

KH5-M3456-A0X

SENSOR S ASSY

SENSOR, R

1

1

1

2


B

3

Maintenance Parts

Y-axis

X-axis

1

32

FOR X AXIS

FOR 2ND LIMIT

FOR ORG.

90K55-87134X

KM0-M655A-00X

KM0-M655E-00X

AC SERVO MOTOR

SENSOR, 1-1

SENSOR, 1-2

1

1

1

1

2

3


B

B

1 2

3

FOR 2ND LIMIT

FOR ORG.

FOR Y AXIS

KM0-M655A-00X

KM0-M655E-00X

90K55-8A134Y

SENSOR, 1-1

SENSOR, 1-2

AC SERVO MOTOR

1

1

1

1

2

3


B

B

4

Maintenance Parts

W-Axis

Auto Width Conveyor (Option)

2

2

2

1

FOR CONVEYOR

FOR P.C.B

3

3

KH4-M4886-00X

KH4-M655F-20X

KM0-M9129-00X

MOTOR ASSY 6

SENSOR, 1-3

BELT, 1 CONVEYOR

1

3

2

1

2

3


B

A

5

2 3

4

1

FOR W AXIS ORG.

FOR W AXIS

KH2-M9110-10X

KG7-M9114-00X

KG7-M9115-00X

KH2-M655E-10X

90K55-4W032W

BELT, PULLEY MOTOR

BELT, MOTOR W AXIS

BELT, W AXIS

SENSOR, 1-2

AC SERVO MOTOR

1

1

1

1

1

1

2

3

4

5

No. Part No. Part Name Q’ty Remarks RankA

A

A

B

B

5

Maintenance Parts

Manual Width Conveyor (Standard)

Head Combination

2

1

KH2-M9110-00X

KG7-M9115-00X

BELT, PULLEY MOTOR

BELT, W AXIS

1

1

1

2

No. Part No. Part Name Q'ty Remarks RankA

A

1

2

KM0-M7182-00X

KG7-M7188-00X

KG7-M7189-00X

KH5-M7182-C0X

90990-17J006

EJECTOR

VALVE SUB ASSY

SET, PACKING

FILTER

O-RING

1

1

1

2

2

1

2

3

4


B

B

A

A

43

VALVE + PACKING

PACKING (CRCZ-0016W)

Dec./2002

6

Maintenance Parts

Body Head

911

85

5

66

2

1

7

7

10

12

12

4 3

1313

13

A

A

B

B

B

B

B

B

B

B

B

B

A

A

A

KH5-M7116-00X

KG7-M7116-00X

KH5-M7130-00X

KH5-M7140-00X

KG7-M7151-00X

KG7-M7152-00X

KG7-M7173-A0X

90K55-4W034A

90K55-4W034B

90K55-4W034C

90K55-4W034D

KM0-M665A-10X

KG7-M7137-A0X

KG7-M7169-00X

KG7-M7170-00X

BELT, HEAD 1

BELT, HEAD 2

SPLINE HEAD ASSY 1

SPLINE HEAD ASSY 2

SENSOR, 1

SENSOR, 2

HOLDER NOZZLE COMP

MOTOR ASSY

MOTOR ASSY

MOTOR ASSY

MOTOR ASSY

SENSOR, 1-1

LEAF SPRING

SCREW

WASHER

1

1

1

1

2

2

2

1

1

1

1

2

4

4

4

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15


1514

1514

15

14

7

Maintenance Parts

Nozzle Selection

TYPE 31

TYPE 32-1

TYPE 32-2

TYPE 33

TYPE 34

KM0-M711A-30X

KM0-M711B-02X

KM0-M711C-02X

KM0-M711D-00X

KM0-M711E-00X

90200-10J040

90200-10J090

KM0-M71MN-A0X

FLOATING NOZZLE

NOZZLE B COMP

NOZZLE C

NOZZLE D COMP

NOZZLE E COMP

O-RING

O-RING

CIRCLE NOZZLE 3A

2

1

1

1

1

1

1

1

1

2

3

4

5

6

7

8

No. Part No. Part Name Q'ty Remarks Rank

A

A

A

A

A

A

A

A

1

3

2

4

5

7

6 8

Feb./2002

8

Maintenance Parts

Nozzle Changer

Push Up

2

34

1

KM1-M9605-01X

KH5-M655A-A1X

KH5-M655A-03X

KH5-M655A-02X

CYLINDER, CLAMP

SENSOR, 1-1

SWITCH, OPTICAL ASSY.

FIBER

SPARE

SPARE

1

6

1

1

1

2

3

4

No. Part No. Part Name Q'ty Remarks RankB

B

B

B

1

KU0-M9217-00X CYLINDER 1

No. Part No. Part Name Q'ty Remarks Rank1 B

9

Maintenance Parts

Locate Pin

Main Stopper

1

2

3

KU0-M9174-00X

KH5-M9176-00X

KU0-M9174-10X

PIN, LOCATION

CYLINDER ASSY

PIN, LOCATION

1

2

1

1

2

3

No. Part No. Part Name Q’ty Remarks RankA

B

A

2

1

FOR P.C.B

KG7-M9165-00X

KM0-M655F-10X

CYLINDER

SENSOR, 1-3

1

1

1

2


B

10

Maintenance Parts

Sub Stopper

Push In

2

44

44

4

4

3

1

5

6

FOR P.C.B

FOR P.C.B

K98-M9283-00X

KM0-M655F-10X

K98-M9283-00X

KM0-M655F-10X

K98-M9283-00X

K98-M9283-00X

CYLINDER

SENSOR, 1-3

CYLINDER

SENSOR, 1-3

CYLINDER

CYLINDER

1

2

1

6

1

1

1

2

3

4

5

6


B

B

B

B

B

B

1

KG7-M9166-00X CYLINDER 1


1 B

Jun./2003

11

Maintenance Parts

Edge Clamp

Moving Camera

1

1

KG7-M9236-00X CYLINDER 2

No. Part No. Part Name Q’ty Remarks Rank1 B

21

KM8-M7600-00X

KG9-M7210-10X

FIDUCIAL LIGHT ASSY

CCD CAMERA

1

1

1

2


B

12

Maintenance Parts

Laser Back Light

Single Vision Camera A

1 2

KG7-M72A5-00X

KG9-M7210-10X

FORE LIGHT BOARD ASSY

CCD CAMERA

1

1

1

2


B

B

4

6

7

1

2

3

KG7-M4548-00X

KG7-M7160-00X

KG7-M7168-00X

KM0-M655A-20X

KM0-M655A-10X

KG9-M6463-12X

KG7-M7174-10X

L.A.M. UNIT

BACK LIGHT ASSY

CYLINDER

SENSOR, 1-1

SENSOR, 1-1

BACK LIGHT BOARD ASSY

DIFFUSER

SPARE PARTS

SPARE PARTS

1

1

1

1

1

1

1

1

2

3

4

5

6

7

No. Part No. Part Name Q'ty Remarks RankB

B

B

B

B

B

B

13

Maintenance Parts

Single Vision Camera B

Exterior

1 2

KG7-M72A5-00X

KG9-M7210-10X

FORE LIGHT BOARD ASSY

CCD CAMERA

1

1

1

2


B

1

KH4-M668R-00X HARNESS 2 LIMIT SWITCH

No. Part No. Part Name Q’ty Remarks Rank1 B

14

Maintenance Parts

Main Box

No. Part No. Part Name Qíty Remarks Rank

1 KM5-M4255-00X FLASH DISK 1 B

DRIVER

1

SERVO

1SERVO

2

VISION C P U

DRIVER

2

1

Jul./2002

yvl88ii - smt nozzle list/yv88ii_e.pdffeeder floating detection (front) 2 1 for feeder (photo...

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