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Your partner for all aspects of rubber technologyThe performance of elastomeric materials and components with regard to resistance, elasticity, lifetime and functional reliability depends on many factors. Most significant are the quality of the raw materials used, the constituents and the processing method in all its individual stages such as mixing, extruding, shaping and vulcanization.In this and many other branches of rubber technology, DIK offers an extensive range of services.

Experienced chemists, physicists and engineers work at DIK in well equipped labs, dealing with orders from all over the world. Modern project management ensures smooth work sequences and high quality results. The accuracy and reliability of the testing is guaranteed by application of a broad spectrum of test procedures accredited. DIK uses state of the art equipment to carry out contracted work and for interdisciplinary problem solving.

Testing - developing - optimizingAdvance with proven quality

ContactDeutsches Institut für Kautschuktechnologie e. V.Eupener Straße 33D-30519 HannoverPhone: +49 (0)511 84 201 - 0Telefax: +49 (0)511 8 38 68 26info@dikautschuk.dewww.dikautschuk.deProf. Dr. Ulrich Giese (Managing director) - 10Trinidad Rodriguez-Gallegos (Secretariat) - 17

Contact personsDr. Jens Meier - 28ElastomerPhysicsJens.Meier@DIKautschuk.de

Dr. Harald Geisler - 12Materials Development and TestingHarald.Geisler@DIKautschuk.de

Dr.-Ing. Benjamin Klie - 24Processing MethodologyBenjamin.Klie@DIKautschuk.de

Dr. Nils Hendrik Kröger - 713Simulation and Continuum MechanicsNils.Kroeger@DIKautschuk.de

Prof. Dr. Manfred Klüppel - 27Material Concepts and ModelingManfred.Klueppel@DIKautschuk.de

Offered servicesDIN, ISO, ASTM and industry specific standards• hardness:ShoreA,IRHD• reboundresilience,temperaturedependent• abrasionresistance• stress-strainbehavior,temperaturedependent• teargrowthresistance,temperaturedependent• compressionsetandtensionset• compressionstrength,tensilestrength,environment andtemperaturedependent• densitymeasurement• ageingandendurancebehavior• temperature,ozone,xenon,mediaresistance• fillerdispersion• flex-fatiguetesting(deMattia)• flexometertest,settingbehavior,“heatbuildup”• “fogging”-tests(DIN75201orVDA278)• determinationof“VOC”• pyrolysisGC-MS• thermogravimetry

Mechanic-dynamical testing• storagemodulus,lossmodulus,temperature, amplitudeandfrequencydependent• elasticandshearmodulus• componenttesting,sinusoidalandpulsedload• biaxialparttesting• highfrequencyproperties(kHz-,MHz-range)• materialcharacterizationconsideringrotating loadingdirections

Wear behavior• dynamiccrackpropagation(“TearAnalyzer”), mechanicalcharacteristics• fracturemechanicalcalculations,lifetimepredictions• staticanddynamicfrictionmeasurements• evaluationofhysteresisandadhesionfriction, fatigueproperties,Wöhler-undHaigh- diagrams

Material testing• compoundandelastomercomposition• rawmaterialanalyses• polymercharacterization• qualitycontrol

Failure analyses• highresolutioncomputedtomography• clarificationofcomponentormaterialfailure• characterizationofageingbehavior• chemicalresistanceofelastomer• rubber-metalbonding• microscopy(Digital-Microscopy,SEM-EDX)

Trace analyses for pharmaceuticaland food contact applications• migrationtestsaccordingtoofficialmethods• puritytestsofpolymersandelastomers• “Leachable”-analysesofpolymermaterials

Environmental and workplace airmeasurements• emissionsofelastomers• curingfumes(analysisandsampling)• nitrosamineanalyses• analysesofPAH(polycyclicaromatichydrocarbons)

Material development• specificationsandfunctionalrequirements• tailormaderecipes

Finite elements calculations• definitionofproblemtypes• parameteridentification• componentdesign/optimization• shapeandfunctionaloptimization• lifetimeprediction• expertadviceforin-housefiniteelementsimulations

Surface properties• chemicalcompositionofsurfaces• ATR-FT-IR-spectroscopy• surfaceroughness-μm-tomm-range• surfacetension-contactanglemeasurements• plasmatreatmentatatmosphericpressure• scanningelectronmicroscopy(SEM)• elementanalysis(EDX)

Vulcanization• kineticsandefficiency• vulcametercurves• scorchbehaviorofcompounds(Mooney-Scorch)• crosslinkingdensitymeasurementsandnetwork structureanalyses

Dielectric properties• relaxationspectroscopy,widetemperatureand frequencyrange• complexconductivityandpermittivity

Rheology• viscosityasafunctionofshearingvelocityand temperature• parametersforflowmodels• wallslippage• mooney-viscosity• rheometryincombinationwithdielectricspectroscopy• magnetorheology

Processing technology• strategiesfordiscontinuousandcontinuous• mixingprocess• compoundingofthermoplasticvulcanisates, mixing,extrusion,calanderingandinjectionmolding• rheologicalmeasurementandassessmentofthe processabilityofcompounds• processanalysisandprocessoptimization• processdevelopment• manufacturingofsamplesorproducts• moldfillingsimulations

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