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GENERAL TUV
INSPECTION REPORTReport No.:TUV-002863-WELSPUN-02 to 08072015 REV 0TV Inspector:AJMAL KHAN
TV Coordinator: ANWAR ALI & MARIO GUZMANApproval / Stamp No.:215
Type of Visit: FORMCHECKBOX Initial Insp. FORMCHECKBOX In-Process Insp. FORMCHECKBOX Final Insp. FORMCHECKBOX Order Status
Client/Project Information
Client: DODSAL ENGINEERING & CONST LTDNotification No.: P44010/DOD/005/IR/009
Contact:RAVIDASTV WO No.: WO-ISD-UAE-002893
Equipment/Material Description Purchase Order No.: 02/PEN/82/YAS/PA/001/001-03/15Tag / ID No.: LSAW PIPES AND SEAMLESS PIPES
Description EPC FOR RUMAITHA/ SHANAYEL FACILITIES-PHASE III
Primary Supplier: Sub-Supplier:
NA
Location: Location:NA
Contact: Contact: NA
Shop Order No.: NAShop Order No.:NA
Progress (As applicable)Engineering: (% Complete) Engineering: (% Complete)
Material: (% Complete) Material: (% Complete)
Fabrication: (% Complete) Fabrication: (% Complete)
PO Delivery Date PO Delivery Date
Scheduled Completion Date: Scheduled Completion Date:
Summary
Date of Last Visit: 01.07.2015Total Hrs This Visit: HRS (See breakdown below)
Travel Inspection Report
Total Hrs To Date HRS
Date(s) of this Visit: 02, 03, 04, 05, 06, 07 & 08 JULY15
Next Scheduled Visit:
Non-Conformity Report Issued During This Visit: FORMCHECKBOX No FORMCHECKBOX Yes NCR No.:
Outstanding Non-Conformity Report: FORMCHECKBOX No FORMCHECKBOX Yes NCR No.:
Inspection Release Issued during this Visit FORMCHECKBOX No FORMCHECKBOX Yes Release No.:
Action Points: (NCRS, clarifications, pending approvals, etc.)
ADCO DODSAL - WELSPUN
Inspection Activities1. Inspection Activities Identification: (Summarize items that corresponds with an Inspection activity verified or performed. Each activity marked must be fully explained below at section 3. Inspection Activity Details).
1.1 Inspection Activities: (Provide complete details of activities performed as per the PO, Copy the table if morethan one (1) PO is involved)
PO No.
Item No.Item DescriptionOfferd Qty
Accepted Qty
Final & Released Qty
Remarks (Next Stage Inspection Activity)02.07.2015
COATING PRODUCTION113113113LAB TESTINGPEEL TEST, D.S.C TEST, EXTRUSION TEST, C.D & HOT WATER TEST(FOR 29.06.15), SAMPLE LOADING HOT WATER TEST(FOR 01.07.15), C.D( FOR 30.06.15)101010LAB TESTING
03.07.2015
COATING PRODUCTION
------LAB TESTING
PEEL TEST, SAMPLE LOADING C.D(FOR 1st July) & HOT WATER (FOR 2nd July), TEST : C.D & HOT WATER(FOR 30 June)555LAB TESTING
04.07.2015
COATING PRODUCTION
696969LAB TESTING
PEEL TEST, D.S.C TEST, EXTRUSION TEST, C.D & HOT WATER TEST(01.07.15), SAMPLE LOADING C.D TEST(02.07.15)888LAB TESTING
28.06.2015
COATING PRODUCTION
114
114114LAB TESTING
PEEL TEST, D.S.C TEST, EXTRUSION TEST, HOT WATER & C.D TEST(25.06.15), SAMPLE LOADING HOT WATER TEST(27.06.15)999LAB TESTING29.06.2015
COATING PRODUCTION
117117117LAB TESTING
PEEL TEST, D.S.C TEST, EXTRUSION TEST, SAMPLE LOADING C.D(27th), HOT WATER TEST(28th), C.D LOADING(FBE POWDER)9
9
9
LAB TESTING
30.06.2015
COATING PRODUCTION
989898LAB TESTING
PEEL TEST, D.S.C TEST, EXTRUSION TEST, HOT WATER(27th) & C.D TEST(27th), C.D TEST FBE POWDER, SAMPLE LOADING C.D(28th) HOT WATER TEST(29th)
111111LAB TESTING
01.07.2015
COATING PRODUCTION
105
105
105LAB TESTING
PEEL TEST, D.S.C TEST, EXTRUSION TEST, SAMPLE LOADING C.D(29th), C.D & HOT WATER TEST(28th)
9
9
9
LAB TESTING
1.2 Inspection Activities Identification: (Identify all activities which are covered as per the ITP)
S.N
ITP Point coverd
Description of the test
Specs/Codes (Acceptance Criteria)
Test %
Status
02.07.2015
9.1, 9.2, 9.3,9.4,9.6, 9.9, 9.10, 9.11
PEEL TEST, D.S.C TEST, EXTRUSION TEST, C.D & HOT WATER TEST(FOR 29.06.15), SAMPLE LOADING HOT WATER TEST(FOR 01.07.15), C.D( FOR 30.06.15)
ITP
100
ACCEPTED
03.07.2015
9.6, 9.10, 9.11
PEEL TEST, SAMPLE LOADING C.D(FOR 1st July) & HOT WATER (FOR 2nd July), TEST : C.D & HOT WATER(FOR 30 June)
ITP
100
ACCEPTED
04.07.2015
9.1, 9.2, 9.3,9.4, 9.5,9.6,9.9,9.10, 9.11
COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST
ITP
100
ACCEPTED
28.06.2015
9.1, 9.2, 9.3,9.4, 9.5,9.6,9.9,9.10, 9.11
COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST
ITP
100
ACCEPTED
29.06.2015
5.1.2, 9.1, 9.2, 9.3,9.4,9.5,9.6, 9.9, 9.10, 9.11
COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST
ITP
100
ACCEPTED
30.06.2015
5.1.2, 9.1, 9.2, 9.3,9.4,9.5,9.6, 9.9, 9.10, 9.11
COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST
ITP
100
ACCEPTED
01.07.2015
9.1, 9.2, 9.3,9.4, 9.5,9.6,9.9,9.10, 9.11
COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST
ITP
100
ACCEPTED
2. Reference Drawings/Specifications: (include revision no.s)Doc No.
Title
Rev No.
Approval Status / Date
PCY-4280-ITP-3LPP-004
INEPECTION TEST PLAN
C
27.05.2015
31.40.30.31/ ISO 21809-1
DEP
30.99.23.6644
3 LPP COATING PROCEDURE FOR LSAW PIPES
C
27.05.2015
30.99.12.2663
SPECIFICATION FOR EXTERNAL PIPE COATING
4
02.05.2015
3. Inspection Activity Details: (Provide complete details of activities performed and tests witnessed, as per section (1) above: Inspection Findings, Conclusion and Recommendations. Use continuation pages as necessary).
3.1 Attendees: (List down the name and Position of individuals involved in the process)Sl.
Name
Position
Contact No.:
01AJMAL KHANSENIOR ENGINEER05661423123.2 Details of ITP: (Provide details of inspection activities with reference to each items listed in section 1.2 above)
02.07.2015 to 08.07.2105 26 OD, 17.5mm WT API 5L X60 LSAW PIPES1) Visually witnessed the coating production and the corresponding testing as per the ITP and found acceptable(Details given below in section 3.3). 3.3 Inspection Findings
1) Surface preparation and Coating Application
1) Visually witnessed the ambient conditions (relative humidity and steel temperature), steel temperature below 60C & surface condition of pipe surface( as per condition A & B of ISO 8501-1) before blasting and found acceptable as per ITP.2) The conductivity test done for the abrasive and found acceptable as per ITP.
3) After the blasting, the blasting grade to SA 2 1/2, chloride content below 2 g/cm2, dust level and elapsed time were checked as per the ITP and found acceptable.
4) Before coating, 1) surface temperature & pH value during acid wash, 2) chromate solution temperature and pre heating temperature (between 220 to 240 C) are confirmed and found acceptable as per the ITP.
5) Coating thickness(DFT reading) and holiday testing as per required voltage level, are checked and found acceptable as per the ITP.
2) LAB TESTING for 3LPP CoatingC.D testing done at -3.5 V with 3% NACL, at 65C and analysed after 24 hrs.
Hot water testing done at 95C and analysed after 48 hrs.Date
Prod
Peel Test N/cm
D.S.C
Tg -2 to +3C
C.D Test
Max 7mm
Hot Water TestExtrusion TestMax 35%
Qty
23C min
250
90C min
40
1
2
Sample Loading
Test
Sample Loading
Test
02.07.15
113
392(for1st July),
337,357
247(for1stJuly),216,200
+1.09
+1.26
For30th June
1.13for 29June
For1st July
Okfor 29June
26.44
03.07.15
--
392(for2nd July)
224(for2nd July)
--
--
For1st July
1.3 For30th June
For2nd July
Ok For30 June
--
04.07.15
69
347,332
202,224
+1.97
For 2nd July
1.15
(for 1stJuly)
--
ok(for 1st July)
27.59
28.06.15
114
392(for27th),377,330
255(for27th),235,212
+1.52
+1.10
--
0.7
(for25th)
for27th
Ok(for25th)
9.54
29.06.15
117
412(for28th),361,334
232(for28th),216,192
+1.53
+1.19
for 27th
--
For 28th
--
10
30.06.15
98
385(for29th),388,310
228(for29th),235,212
+0.88
+0.75
For 28th
1.12(for27th)
For 29th
Ok(for27th)
9.43
01.07.15
105
388(for29th),334,269
243(for29th),196,232
+1.43
+1.31
For 29th
1.23(for 28th)
--
Ok(for29th)
25.86
3.4 Conclusion: ACCEPTED
3.5 Recommendations (if any):
4. Toos used for Inspection: (Provide list of tools used during the inspection. Mention the calibration status as applicable. Use continuation pages as necessary).
Tool ID
Tool Type
Cal. Exp Date
Tool ID
Tool TypeCal. Exp Date
5. Photos (Provide brief explanation accompanying the illustration)
TEMPERATURE MEASUREMENTPROFILE MEASUREMENT
EXTRUSION TESTINGC.D TESTING
6. Attachments: (Each attachment must reference the corresponding Attachment no., TVME Assignment no., and clients PO no.)
1. 4. 7.
2. 5. 8.
3. 6. 9.
Inspectors Signature :
Date:01.07.2015
TV Middle East (Member of TV Nord Group)
UAE offices: Abu Dhabi, P.O. Box: 46030, Tel: +971 2 447 8500, Fax: +971 2 447 8600, email: abudhabi@TV-nord.com
Other offices: Dubai, Bahrain, Kuwait, Oman, Qatar and SyriaISD-QIC-FRM-003, Rev. 5
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