GENERAL TUV

INSPECTION REPORTReport No.:TUV-002863-WELSPUN-02 to 08072015 REV 0TV Inspector:AJMAL KHAN

TV Coordinator: ANWAR ALI & MARIO GUZMANApproval / Stamp No.:215

Type of Visit: FORMCHECKBOX Initial Insp. FORMCHECKBOX In-Process Insp. FORMCHECKBOX Final Insp. FORMCHECKBOX Order Status

Client/Project Information

Client: DODSAL ENGINEERING & CONST LTDNotification No.: P44010/DOD/005/IR/009

Contact:RAVIDASTV WO No.: WO-ISD-UAE-002893

Equipment/Material Description Purchase Order No.: 02/PEN/82/YAS/PA/001/001-03/15Tag / ID No.: LSAW PIPES AND SEAMLESS PIPES

Description EPC FOR RUMAITHA/ SHANAYEL FACILITIES-PHASE III

Primary Supplier: Sub-Supplier:

NA

Location: Location:NA

Contact: Contact: NA

Shop Order No.: NAShop Order No.:NA

Progress (As applicable)Engineering: (% Complete) Engineering: (% Complete)

Material: (% Complete) Material: (% Complete)

Fabrication: (% Complete) Fabrication: (% Complete)

PO Delivery Date PO Delivery Date

Scheduled Completion Date: Scheduled Completion Date:

Summary

Date of Last Visit: 01.07.2015Total Hrs This Visit: HRS (See breakdown below)

Travel Inspection Report

Total Hrs To Date HRS

Date(s) of this Visit: 02, 03, 04, 05, 06, 07 & 08 JULY15

Next Scheduled Visit:

Non-Conformity Report Issued During This Visit: FORMCHECKBOX No FORMCHECKBOX Yes NCR No.:

Outstanding Non-Conformity Report: FORMCHECKBOX No FORMCHECKBOX Yes NCR No.:

Inspection Release Issued during this Visit FORMCHECKBOX No FORMCHECKBOX Yes Release No.:

Action Points: (NCRS, clarifications, pending approvals, etc.)

ADCO DODSAL - WELSPUN

Inspection Activities1. Inspection Activities Identification: (Summarize items that corresponds with an Inspection activity verified or performed. Each activity marked must be fully explained below at section 3. Inspection Activity Details).

1.1 Inspection Activities: (Provide complete details of activities performed as per the PO, Copy the table if morethan one (1) PO is involved)

PO No.

Item No.Item DescriptionOfferd Qty

Accepted Qty

Final & Released Qty

Remarks (Next Stage Inspection Activity)02.07.2015

COATING PRODUCTION113113113LAB TESTINGPEEL TEST, D.S.C TEST, EXTRUSION TEST, C.D & HOT WATER TEST(FOR 29.06.15), SAMPLE LOADING HOT WATER TEST(FOR 01.07.15), C.D( FOR 30.06.15)101010LAB TESTING

03.07.2015

COATING PRODUCTION

------LAB TESTING

PEEL TEST, SAMPLE LOADING C.D(FOR 1st July) & HOT WATER (FOR 2nd July), TEST : C.D & HOT WATER(FOR 30 June)555LAB TESTING

04.07.2015

COATING PRODUCTION

696969LAB TESTING

PEEL TEST, D.S.C TEST, EXTRUSION TEST, C.D & HOT WATER TEST(01.07.15), SAMPLE LOADING C.D TEST(02.07.15)888LAB TESTING

28.06.2015

COATING PRODUCTION

114

114114LAB TESTING

PEEL TEST, D.S.C TEST, EXTRUSION TEST, HOT WATER & C.D TEST(25.06.15), SAMPLE LOADING HOT WATER TEST(27.06.15)999LAB TESTING29.06.2015

COATING PRODUCTION

117117117LAB TESTING

PEEL TEST, D.S.C TEST, EXTRUSION TEST, SAMPLE LOADING C.D(27th), HOT WATER TEST(28th), C.D LOADING(FBE POWDER)9

9

9

LAB TESTING

30.06.2015

COATING PRODUCTION

989898LAB TESTING

PEEL TEST, D.S.C TEST, EXTRUSION TEST, HOT WATER(27th) & C.D TEST(27th), C.D TEST FBE POWDER, SAMPLE LOADING C.D(28th) HOT WATER TEST(29th)

111111LAB TESTING

01.07.2015

COATING PRODUCTION

105

105

105LAB TESTING

PEEL TEST, D.S.C TEST, EXTRUSION TEST, SAMPLE LOADING C.D(29th), C.D & HOT WATER TEST(28th)

9

9

9

LAB TESTING

1.2 Inspection Activities Identification: (Identify all activities which are covered as per the ITP)

S.N

ITP Point coverd

Description of the test

Specs/Codes (Acceptance Criteria)

Test %

Status

02.07.2015

9.1, 9.2, 9.3,9.4,9.6, 9.9, 9.10, 9.11

PEEL TEST, D.S.C TEST, EXTRUSION TEST, C.D & HOT WATER TEST(FOR 29.06.15), SAMPLE LOADING HOT WATER TEST(FOR 01.07.15), C.D( FOR 30.06.15)

ITP

100

ACCEPTED

03.07.2015

9.6, 9.10, 9.11

PEEL TEST, SAMPLE LOADING C.D(FOR 1st July) & HOT WATER (FOR 2nd July), TEST : C.D & HOT WATER(FOR 30 June)

ITP

100

ACCEPTED

04.07.2015

9.1, 9.2, 9.3,9.4, 9.5,9.6,9.9,9.10, 9.11

COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST

ITP

100

ACCEPTED

28.06.2015

9.1, 9.2, 9.3,9.4, 9.5,9.6,9.9,9.10, 9.11

COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST

ITP

100

ACCEPTED

29.06.2015

5.1.2, 9.1, 9.2, 9.3,9.4,9.5,9.6, 9.9, 9.10, 9.11

COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST

ITP

100

ACCEPTED

30.06.2015

5.1.2, 9.1, 9.2, 9.3,9.4,9.5,9.6, 9.9, 9.10, 9.11

COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST

ITP

100

ACCEPTED

01.07.2015

9.1, 9.2, 9.3,9.4, 9.5,9.6,9.9,9.10, 9.11

COATING PRODUCTION, D.S.C, PEEL TEST, EXTRUSION TEST, C.D TEST, HOT WATER TEST

ITP

100

ACCEPTED

2. Reference Drawings/Specifications: (include revision no.s)Doc No.

Title

Rev No.

Approval Status / Date

PCY-4280-ITP-3LPP-004

INEPECTION TEST PLAN

C

27.05.2015

31.40.30.31/ ISO 21809-1

DEP

30.99.23.6644

3 LPP COATING PROCEDURE FOR LSAW PIPES

C

27.05.2015

30.99.12.2663

SPECIFICATION FOR EXTERNAL PIPE COATING

4

02.05.2015

3. Inspection Activity Details: (Provide complete details of activities performed and tests witnessed, as per section (1) above: Inspection Findings, Conclusion and Recommendations. Use continuation pages as necessary).

3.1 Attendees: (List down the name and Position of individuals involved in the process)Sl.

Name

Position

Contact No.:

01AJMAL KHANSENIOR ENGINEER05661423123.2 Details of ITP: (Provide details of inspection activities with reference to each items listed in section 1.2 above)

02.07.2015 to 08.07.2105 26 OD, 17.5mm WT API 5L X60 LSAW PIPES1) Visually witnessed the coating production and the corresponding testing as per the ITP and found acceptable(Details given below in section 3.3). 3.3 Inspection Findings

1) Surface preparation and Coating Application

1) Visually witnessed the ambient conditions (relative humidity and steel temperature), steel temperature below 60C & surface condition of pipe surface( as per condition A & B of ISO 8501-1) before blasting and found acceptable as per ITP.2) The conductivity test done for the abrasive and found acceptable as per ITP.

3) After the blasting, the blasting grade to SA 2 1/2, chloride content below 2 g/cm2, dust level and elapsed time were checked as per the ITP and found acceptable.

4) Before coating, 1) surface temperature & pH value during acid wash, 2) chromate solution temperature and pre heating temperature (between 220 to 240 C) are confirmed and found acceptable as per the ITP.

5) Coating thickness(DFT reading) and holiday testing as per required voltage level, are checked and found acceptable as per the ITP.

2) LAB TESTING for 3LPP CoatingC.D testing done at -3.5 V with 3% NACL, at 65C and analysed after 24 hrs.

Hot water testing done at 95C and analysed after 48 hrs.Date

Prod

Peel Test N/cm

D.S.C

Tg -2 to +3C

C.D Test

Max 7mm

Hot Water TestExtrusion TestMax 35%

Qty

23C min

250

90C min

40

1

2

Sample Loading

Test

Sample Loading

Test

02.07.15

113

392(for1st July),

337,357

247(for1stJuly),216,200

+1.09

+1.26

For30th June

1.13for 29June

For1st July

Okfor 29June

26.44

03.07.15

--

392(for2nd July)

224(for2nd July)

--

--

For1st July

1.3 For30th June

For2nd July

Ok For30 June

--

04.07.15

69

347,332

202,224

+1.97

For 2nd July

1.15

(for 1stJuly)

--

ok(for 1st July)

27.59

28.06.15

114

392(for27th),377,330

255(for27th),235,212

+1.52

+1.10

--

0.7

(for25th)

for27th

Ok(for25th)

9.54

29.06.15

117

412(for28th),361,334

232(for28th),216,192

+1.53

+1.19

for 27th

--

For 28th

--

10

30.06.15

98

385(for29th),388,310

228(for29th),235,212

+0.88

+0.75

For 28th

1.12(for27th)

For 29th

Ok(for27th)

9.43

01.07.15

105

388(for29th),334,269

243(for29th),196,232

+1.43

+1.31

For 29th

1.23(for 28th)

--

Ok(for29th)

25.86

3.4 Conclusion: ACCEPTED

3.5 Recommendations (if any):

4. Toos used for Inspection: (Provide list of tools used during the inspection. Mention the calibration status as applicable. Use continuation pages as necessary).

Tool ID

Tool Type

Cal. Exp Date

Tool ID

Tool TypeCal. Exp Date

5. Photos (Provide brief explanation accompanying the illustration)

TEMPERATURE MEASUREMENTPROFILE MEASUREMENT

EXTRUSION TESTINGC.D TESTING

6. Attachments: (Each attachment must reference the corresponding Attachment no., TVME Assignment no., and clients PO no.)

1. 4. 7.

2. 5. 8.

3. 6. 9.

Inspectors Signature :

Date:01.07.2015

TV Middle East (Member of TV Nord Group)

UAE offices: Abu Dhabi, P.O. Box: 46030, Tel: +971 2 447 8500, Fax: +971 2 447 8600, email: abudhabi@TV-nord.com

Other offices: Dubai, Bahrain, Kuwait, Oman, Qatar and SyriaISD-QIC-FRM-003, Rev. 5

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