tough, industry-proven valves with field-replaceable … 750 series slurry gate v… · gate...

• Fig752with Steel-ReinforcedU-Seal• Fig755FRLwith Steel-Reinforced PolyurethaneBoreLiners andSteel-Reinforced U-Seal• Fig755PwithPolyurethane LinedBodyand Steel-ReinforcedU-Seal • Two-Piece,BoltedBody• ReinforcedReplaceable BoreLiners• ReinforcedReplaceable PeripheralU-Seal• Ground-Finished StainlessSteelGate• Multi-LayeredPacking withQuadSeal• ZeroLeakage- Leak-TestedinBoth Directions

TOUGH,INDUSTRY-PROVENVALVESWITHFIELD-REPLACEABLEBORELINERSANDU-SEAL.

WIDELYUSEDINMININGANDPROCESSPLANTSFORABRASIVEANDCORROSIVESLURRYAPPLICATIONS.

SERIES750BI-DIRECTIONALSLURRYGATEVALVES

•Straight-through,uninterruptedflowreducesturbulenceandassistswithmaximumliner&seatperformanceinheavysolids.

•StandardvalvecomplieswithMSSSP-81face-to-facedimensions.

VAASSERIES750BI-DIRECTIONALSLURRYVALVES

SERIES750OFFERSARANGEOFKNIFEGATEVALVESDESIGNEDFORBI-DIRECTIONALTIGHTSHUT-OFFTOHANDLEDIFFICULTMEDIASUCHASABRASIVESLURRIES,SLUDGESANDDRYPOWDERS.

TECHNICALDATA

SizeRange:50mm/2”to600mm/24”

OperatingPressure:10bar/150psiOptions:16bar/240psiand20bar/300psi

BoreLiners(for755FRL):Polyurethanewithsteelreinforcement.Option:Mouldedpolyurethanelinedbodyhalves- minimumthickness-2.5mm.

U-Seal:Nitrilewithsteelreinforcementratedto90˚C/194˚F.Option:Vitonwithsteelreinforcementratedto200˚C/392˚F.

Flanges:DrilledtosuitANSI150,AS,BS,DIN,JISandotherinternationalstandards.

TYPICALAPPLICATIONS

• Isolationofinterconnectedslurrypumpinglines.• Air/Gastightapplications.• High-pressureslurryhandling.• Generalbi-directional/reversepressureisolation dutiesforawiderangeofmedia.• Erosiveandabrasiveapplications.• Miningandoreprocessing.• Coalwasheries.• Vacuumapplications.

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES2

TheVAASSeries750usesanelastomersealaroundtheperipheryofthegatetoacheivefluidsealing,asopposedtouni-directionalknife-gatevalves,whichareface-sealing.Theperipheralsealbeingsymmetrical,sealingremainsidenticalfromeitherdirectionofflow,thusofferingfullybi-directionalvalveshut-off.Thevalveisfittedwithaspecialelastomerquad-sealinthegland-packingwhichprovidesenhancedsealingtoatmosphere.

TheVAASSeries750offersastraight,unrestrictedflow-pathwithboreequaltoschedule40pipediameter.Thisfeature,combinedwithminimumface-to-facedimensionsofitswaferdesign,offerstheleastpossiblepressuredropacrossthevalve.

Thestandardrangeisdesignedfor10bar/150psiCWP.

Valvesarealsomanufacturedfor16bar/240psiand20bar/300psihigher-pressureapplications.

SuperstructuresforallVAASknife-gatevalvesaredesignedforeasyinterchangeability,orsiteretrofit,betweenmanualhandwheelandVAASpneumaticactuation.

TheSeries750offersthreemodels-Fig752(withreinforcednitrileU-Seal),Fig755FRL(withreinforcedpolyurethaneborelinersandreinforcednitrileU-Seal)andFig755P(withpolyurethanelinedbodyandreinforcednitrileU-Seal).

VAAS Fig 755 FRL - Actuated

FEATURES-DESIGN

TWOPIECEBOLTEDBODY

• Easytodismantleforsealandlinerreplacement;uniquedesignwithidenticalcastbodyhalves.• 10bar/150PSICWPratingwithface-to-facedimensionscomplyingwithMSSSP-81foreasy interchangeabilitywithconventionalknifegatevalves.• Widechoiceofinternationalflangedrillingoptions-ANSI,AS,BSandotherinternationalstandards.• Fullportflow-Schedule40pipeIDbore-minimizespressuredrop,eliminatesturbulence,abrasivewearand prematurefailureofvalve.

REINFORCEDREPLACEABLELINERS(Fig755)

• Fieldreplaceablefullboreliners(steelreinforcedpolyurethane)standardforFig.755,forfastturn-aroundand lowcostmaintenance.• Increasedbody-borewearprotection.

POLYURETHANELINED(Fig755P)

• Polyurethanelinerbondedtobodyhalves,includingflangefaces,fortotalprotectionfrommedia.

REINFORCEDPERIPHERALSEAL

• Offersbi-directional,zeroleakageshut-off.Testedfortightshut-offfrombothdirections.• Bi-directionalcapabilitiesfacilitateeasyinstallation.• Steelreinforcementoftheelastomersealincreasesstrengthofsealandprovideslonglastingresiliencein toughslurryapplications.• Quickseatchange-maintenancefriendly-easyreplacementandlessdowntime.• Peripheralsealalsodoublesasbodygasket-noadditionalgasketisrequiredforbodyhalves.• Widematerialoptionsareavailabletosuitprocessmedia-nitrilerubber,vitonandothers.

GATE

• Highqualityground-finishedstainlesssteelgatereducespackingstress,frictionandoperatingforce,thereby increasingpackinglifeforoptimumsealingandlowermaintenance.• Generousgatethickness,wellsupportedbybodyhalves,resistsdistortionordeflection.

PACKING

• Multi-layered,squarebraidedpackingprovidesefficientglandsealingatfullratedpressureofvalve.• Valveisfittedwithacentrallayerofelastomer“quad”sealforenhancedglandsealing(semi-energised).• Wipersealoptionsavailabletoincreasepackinglifefortoughslurryservices.

NON-RISINGSTEMOPTION

• Risingstemasstandardsupply.• Non-risinghandwheeloperationisalsoavailablefortightspacesandtoprovideincreasedoperatorsafety.

ACTUATOR

• Double-actingpneumaticcylinderactuatorwhichcanbeeasilyretrofittedonsiteforallsizes.• Options:Electricandhydraulicactuators,chainwheels,etc.• Handwheeloperatedasstandardupto250mm/10”.Gearoperatorsfitted300mm/12”andabovebutalso availableforsmallersizesinhigherpressureapplications.

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES3

FEATURES-SEATANDGLANDSEALING

Glandpackingdetails:Multi-layeredsquarebraidpackingwith

central“quad”seallayer.

PACKINGANDGLANDBOX

• Self-aligningglandboxensures positivesealbetweengateand packing.

• Glandboxisfullyserviceableonsite whichfacilitateseasyreplacementof packingandadjustmentofglandnuts byspanner.

• Machinedglandpocketareaprovides tightsealbetweengateandseating faceinbody,achievingcorrect alignmentandenhancedseallife.

• Enhancedglandsealingisobtained byacentrallayerofsemi-energised elastomer“quad”seal.

Fig755FRLReplaceablepolyurethaneborelinerscoverentirebody-boreofvalve.

SEATDESIGN

• Bi-directionaltightshut-offisachieved throughsealformedwhentheperiphery ofgatecomesincontactwithnitrile rubberU-seal.

• Steelreinforcementincreasesstrengthof nitrileU-sealandprovideslong-lasting resilience.

• Fig.755(above)hasfield-replaceable (FRL)steelreinforcedpolyurethaneliners whichcovertheentireboreofthevalve preventingmediacontactwithbody.

• Fig.755hasjustthreefield-replaceable partsforeaseofmaintenancei.e.U-seal andtwobodyliners.

• Fig.752(below)hassameseatdesignas Fig.755i.e.replaceableU-seal.

Fig755FRLU-Sealandbody-boreliners-fieldreplaceableparts.

Fig752ReinforcednitrileU-Seal

Fig755FRLCross-sectionalview

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES4

FEATURES-OPTIONS

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES5

VAASFig752Forlessdemandingbi-directionalslurry

applications.

VAASFig755FRLReinforced,replaceableborelinersthatprotecttheboreinabrasiveapplications.

VAASFig755PInternalpolyurethanelinedbodyoffersaddedreliabilityandlonger

lifeinanumberofdemandingapplications.Theliningprotects

bodyfrommedia.

Gate

ReinforcedU-Seal(Nitrile)

Body

Moulded polyurethane

(Minimum thickness 2.5mm)

VAASFig710Slim-Design,Bi-Directionalgatevalverated7bar/100psiwithnitrilebodysealringsforgatefacesealing.ValvesaredrilledinthechestareatofitbetweenANSIclass150,300and600flanges.Valveendsareflat-faceforgasketsealingandgenerallyusedforlow-pressuretestingofpipelines.

• Vitonsteel-reinforcedU-Sealforcorrosiveandhigh-temperatureapplications.

• Hardchrome-platedgate.

• Bodyinstainlesssteelsandhighalloysforspecificcorrosiveapplications/environments.

• 16bar/240psiand20bar/300psidesignsforhigherpressureapplications.

VAAS Fig 755P

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES6

1 BODY - 2 HALVES

2 U-SEAL

3 FULL BORE LINER - 2 PIECES

4 GLAND POCKET

5 BODY FASTENERS

6 GATE

7 GLAND PACKING

8 GLAND

9 GLAND FASTENERS

10 YOKE

11 CLEVIS

12 STEM / PISTON ROD

13 PNEUMATIC ACTUATOR

14 TIE RODS

15 CYLINDER AIR PORTS

16 STROKE ADJUSTMENT BOLT

1

2

3

5

6

7

4

8

9

10

12

11

13

14

15

15

16

3

EXPLODED VIEW OF VAAS FIG. 755 FRL BI-DIRECTIONAL SLURRY GATE VALVE.

ITEM

COD

EOPTIONS

ITEM

COD

EOPTIONS

Size

0200

0300

0400

0500

0600

0800

1000

1200

1400

1600

1800

2000

2400

50mm/2inch

80mm/3inch

100mm/4inch

125mm/5inch

150mm/6inch

200mm/8inch

250mm/10inch

300mm/12inch

350mm/14inch

400mm/16inch

450mm/18inch

500mm/20inch

600mm/24inch

Mod

elFIG752

FIG755

FIG755P

Bi-directionalvalve,waferstyle,mid-flangetwopiece

splitbodydesign

Bi-directionalvalve,waferstyle,mid-flangetwopiece

splitbodydesignwithfullborepolyurethaneliner

Internalpolyurethanelinedvalve

Ends

tyle

WT

WTM

Blindholesinchestareaandothersasthroughholes

Metricblindholesinchestareaandothersas

throughholes

Dri

lling

FF TosuitmountingbetweenANSI150lbflanges

G1 TosuitmountingbetweenDINPN10flanges

G2 TosuitmountingbetweenDINPN16flanges

HDTosuitmountingbetweenBS10TableDflanges

HE

TosuitmountingbetweenBS10TableEflanges

JS1 TosuitmountingbetweenJS110Kflanges

F10 TosuitmountingbetweenAS2129TableDflanges

F11 TosuitmountingbetweenAS2129TableEflanges

Fx

Specialdrilling

Bod

yCI

CI

CastIron

DI DuctileIron

S1

SS304

S2

SS316

Bx Special

Gat

eS1

S1

SS304

S2

SS316

GT-xSpecial

Opt

ion

HC

HardChromePlating

Seal

RS80

RS80NITRILEsealwithsteelreinforcement-

max90°C/194°F

RS85VITONsealwithsteelreinforcement-

max200°C/392°F

RSx Special

Ratin

gCWP-10

CWP-1010bar/150psiCWP

CWP-1616bar/240psiCWP-OnApplication

CWP-20

20bar/300psiCWP-OnApplication

CWPx

Special

Spec

ials

SGSG Stemguard

Act

uato

rCHG

CHG

Risingstemdirectmountedhandwheel

CRG

Non-risingstemdirectmountedhandwheel

CGGx

Openbevelgearoperator

CEGx-Fx Enclosedbevelgearoperator

RCGC

Pneumaticcylinder

MAxSpecialmanualactuator

PAx Specialpneumaticactuator

HydraulicandElectricActuators-OnApplication

Pain

ting

PSPS

Standardpainting-twopackbluePhirozi(RAL5012)

epoxyonallnon-stainlesssteelparts

PxSpecialpainting

Test

ing

TSTSPre-despatchtestasperVAASstandard

TCSpecialtests

Spec

ial

Cons

truc

tion

SPx

Otherspecialconstructions

Pack

ing

CCQ

SquarebraidedPTFEimpregnatedsyntexfibrewith

nitrilequadsealmiddlelayer-max90°C/194°F

CSquarebraidedPTFEimpregnatedsyntexfibrefor

hightemperatureapplication-max200°C/392°F

Mx Special

Opt

ion

S

Scraperlayerpolyurethane-max80°C/176°F

VA

AS

FIG

URE

NU

MB

ERIN

GS

YSTE

M

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES7

VAASSERIES750VALVEPARTS&MATERIALS

NO.12345

6

789101112131415

DESCRIPTIONBODYBORELINERSEALFASTENERS(Body)GATE

PACKING

GLANDFASTENERS(Gland)YOKESTEMCLEVISFASTENERS(Clevis)COLLARYOKESLEEVEHANDWHEEL

MATERIALCASTIRON / DUCTILEIRON*POLYURETHANEwithSTEELREINFORCEMENTNITRILE*CARBONSTEEL316STAINLESSSTEEL*

PTFEIMPREGNATEDSYNTEXFIBREwithNITRILEQUADSEAL*

DUCTILEIRONCARBONSTEELDUCTILEIRON / WCB304STAINLESSSTEEL304STAINLESSSTEELCARBONSTEELDUCTILEIRONALUMINIUMBRONZECASTIRON

* Seepage7foroptionalmaterialsavailable

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES8

VAAS Fig 752

VAAS Fig 755

VAASHANDWHEELOPERATEDVALVEDIMENSIONS

Dimensionsindicatedareforgeneralreferenceonly.Certifieddrawingsareavailableonrequest.

E-ap

prox

D-a

ppro

x

C

A ØB

ØF

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES9

33375366791451802294146017269501426

SIZE(in)23456810121416182024

A

2.002.002.242.242.752.752.992.993.503.504.484.48

B

7.58.9910.0011.0013.5016.0018.9921.0023.5025.0027.5032.00

C

3.754.505.005.516.758.019.5010.5111.7512.5013.7516.00

D

16.2218.8520.4323.5028.1830.51NANANANANANA

E

17.5121.8525.3928.2234.9240.94NANANANANANA

F

7.997.9910.0010.0012.0015.98NANANANANANA

OnApplicationLbs

15172430366682104188273330432648

SIZE(mm)5080100125150200250300350400450500600

A

51517057707076768989114114

B

190.5228.5254279.5343406.5482.5533.5597635698.5813

C

95.5114.5127140171.5203.5241.5267298.5317.5349.5406.5

D

4124795195977167758689641101122913171520

E

4455556457178871040118113131498167518602185

F

203203254254305406406508508508508508

OnApplicationKgs

VAASGEAROPERATEDVALVEDIMENSIONS

Dimensionsindicatedareforgeneralreferenceonly.Certifieddrawingsareavailableonrequest.

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES10

SIZE(mm)250300350400450500600

A7076768989114114

B406.5482.5533.5597635698.5813

C203.5241.5267298.5317.5349.5406.5

D916100310981235147216281950

E1090123113631548172419102235

F256.5256.5261261412412445

G450450450450700700700

Kgs109131222307367469685

SIZE(in)10121416182024

A2.752.992.993.503.504.484.48

B16.0018.9921.0023.5025.0027.5032.00

C8.019.5010.5111.7512.5013.7516.00

D36.0639.4843.2248.6257.9564.0976.77

E42.9148.4654.4460.9467.8775.1987.99

F10.0910.0910.2710.2716.2216.2217.51

G17.7117.7117.7117.7127.5527.5523.03

Lbs23928848967680710311507

SIZE(mm)250300350400450500600

SIZE(in)10121416182024

MODELBG01BG01BG02BG02BGO3BG03BG03

E-ap

prox

A

F

D-a

ppro

x

ØB

ØG

C

VAASPNEUMATICACTUATEDVALVEDIMENSIONS

D-a

ppro

xC

ØB A

E

Dimensionsindicatedareforgeneralreferenceonly.Certifieddrawingsareavailableonrequest.

VAASSERIES750 BI-DIRECTIONALSLURRYGATEVALVES11

SIZE(mm)5080100125150200250300350400450500600

A

51517057707076768989114114

B

190.5228.5254279.5343406.5482.5533.5597635698.5813

C

95.5114.5127140171.5203.5241.5267298.5317.5349.5406.5

D

56070071589010701250139215101765194221002296

E

137165260260295355355355540540585585

OnApplicationKgs2124345158104150164251378440642873

SIZE(in)23456810121416182024

A

2.002.002.242.242.752.752.992.993.503.504.484.48

B

7.58.9910.0011.0013.5016.0018.9921.0023.5025.0027.5032.00

C

3.754.505.005.516.758.019.5010.5111.7512.5013.7516.00

D

2.0427.5528.1435.0042.1249.2154.8059.4469.4876.4582.6790.39

E

4.336.4910.2310.2311.6113.9713.9713.9719.0519.0523.0323.03

OnApplicationLbs46527511212722933036155383296814121921

VALVESIZE(mm)

5080100125150200250300350400450500600

ACTUATORMODEL

RCGC4/2RCGC4/3RCGC6/4RCGC8/5RCGC8/6RCGC10/8RCGC12/10RCGC12/12RCGC12/14RCGC16/16RCGC16/18RCGC20/20*RCGC20/24*

VALVESIZE(in)

23456810121416182024

D-a

ppro

xC

ØB A

E

*PackedGlandDesign(notillustrated).

Actuatorsizingbasedon10bar/150psiCWPratedvalves

withminimum5bar/75psiairsupply.

NO.1234567891011121314151617

DESCRIPTIONHX.BOLTLOCKNUTTIERODHX.NUTCAPO-RINGHEAD&CAPNYLOCKNUTPISTONSEALPISTONO-RINGPISTONCYLINDERTUBEPISTONRODNECKSEALHOUSINGGUIDEO-RINGWIPERSEALHEAD

MATERIALCARBONSTEELCARBONSTEELCARBONSTEELCARBONSTEELDUCTILEIRONNITRILERUBBERCARBONSTEELCASTIRONPTFENITRILERUBBERFRP304STAINLESSSTEELALUMINIUM/BRASSCARBONFILLEDPTFENITRILERUBBERPOLYURETHANECASTIRON

ACTUATORSELECTORTABLE/RCGCPARTS&MATERIALS

VAAS Actuator RCGC

TheVAASRCGCdouble-acting,pneumaticcylinderactuatorissuitableforairsupplypressureupto7bar/100psi.Itisarugged,low-maintenancedesignactuatorsuitableforallvalvesizes.Modelsaresizedtoprovidesufficientthrusttomeetmaximumlinepressures.

Inaddition,hydraulicandelectricactuationisavailableonrequest.

Accessories:Solenoidvalves,limitswitches,pneumaticfail-safesystemsandsafetyguards&shrouds.

VAASWORLDWIDE:INDIA(ASIA)•AUSTRALIA(PACIFIC)•USA(AMERICAS)•UK(EUROPE&AFRICA)www.vaasval.com

VAAShastakenreasonablecaretoensureaccuracyofthematerialinthis‘catalogue’butyoushouldnotrelyonthewholeoranypartoftheinformationwhichissubjecttochangewithout notice for reasons includingerror rectification, product discontinuation, newproduct introduction. VAASexpressly disclaimsall liabilitywhatsoever for(includinganydirectorindirectlossordamage,costsorexpenseshowsoeverincurredbyanyperson)orrelianceonthewholeoranypartoftheinformationcontainedinoromittedfromthis ‘catalogue’andrecommendsthatyouverifyany informationwithyour independentexpertadviserandrelysolelyonthatadviser’srecommendations.

Doc01/750/Feb2011

Des

ign

Syst

ems

/ M

elbo

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VAASSalesOfficesinIndia:

Chennai-Ph:+91-4442956100E-mail:southsales@vaasvalve.com•NewDelhi-Ph+91-1126185833E-mail:northsales@vaasvalve.com

Mumbai-Ph:+91-2267100398E-mail:westsales@vaasvalve.com•Kolkata-Ph:+91-3322803107E-mail:eastsales@vaasvalve.com

VAASInternationalSalesOffices:

USA-Ph:+1-8886982271E-mail:sales_americas@vaasvalve.com•Asia-E-mail:sales_asiapacific@vaasvalve.com

UK-Ph:+44-1455285428E-mail:vaas_europe@vaasvalve.com•Australia-Ph:+61-0395448643E-mail:vaaspacific@vaasvalve.com