technical manual 450b v1.10 2007 · electrostatic discharge (esd) occurs when the electrostatic...
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Edition: V1.10 / 2007
Technical Manual
Technical ManualTec
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Index
1 Foreword1.1 Target 21.2 Technical Training 21.3 Technical Manual 21.4 Training DVD 31.5 Conclusion 3
2 Elementary2.1 Health & Safety 22.2 ESD 2
3 Technical data3.1 Machine Range 23.2 Technical Information 23.3 Accessories & Additional Parts 5
4 Technical procedures4.1 Required material 24.2 Important information 34.3 Subassemblies 44.4 Electronical 134.5 Schematics 14
5 Software & Parameter5.1 Configuration Software 25.2 ConfigBox (450/ 750/ 1250) 7
6 Troubleshooting6.1 No water flow 26.2 Machine does not switch on 26.3 Batteries do not get charged 46.4 Vacuum motor does not switch on 46.5 Brush motor does not switch on 5
7 Evaluation of machine condition7.1 Customer Data 27.2 Machine Data 27.3 Checks 27.4 Outcome 4
8 Recommended spare parts8.1 General 2
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8.2 Spare Parts 2
9 Additional information9.1 Available GTS Newsletter/ Instructions 2
10 Revision
11 Appendix
12 Notes
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Technical Manual
1 Foreword
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1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general standard of technical knowhow with our partners in the market.
Therefore we developed a new Technical Training concept which is based on e-spares. The concept consists of a Technical Training, a Technical Manual and Training DVD.
These three tools will be produced for each newly launched machine with a certain complexity. The Technical Manual will be available as PDF. The Technical Training documentation will be distributed after having attended a technical training, and the Technical Manual can be downloaded from e-spares. The DVD can be orderd at your GTS contact.
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training ses-sions and will be distributed to the floor care responsible and/or to the technical train-ing responsible after attending a training session provided by GTS (Max. 2 persons per country).
The intension is, that a technical trainer after this session, is able to perform technical training for their local technical staff and in this way to transfer the knowledge to all service technicans.
The Technical Training is not intended as manual for the service technicians and will be distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and essential for the daily business. The Technical Manual can be downloaded from e-spares/documents and bases on the matters of the Technical Training.
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1.4 Training DVD
As supplement to the Technical Training and the Technical Manual we also produced a Training DVD which can be ordered at GTS.
The Training DVD is intended as refresh and self-study tool and can also be used as medium for the technical training sessions.
1.5 Conclusion
We are convinced that the new Technical Training concept together with the Technical Manual and the DVD are powerful tools which will help our service organisations to achieve a higher level of repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country re-sponsible.
Sincerely yours
GTS Team
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Technical Manual
2 Elementary
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2 Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks as-sociated with both, which call for proper precautions, such as the provision of good ventilation and the elimination of risk of ignition.
All work, implemented on such machines should only be performed by trained per-sonnel in accordance with local regulations.
Before working on such a machine, isolate it from any electrical source and lock out / tagout.
Always wear the required Personal Protective Equipment (including gloves and gog-gles that must be worn when potentially exposed to any hazardous material and when carrying out hazardous work tasks).
Note that parts may be contaminated with chemical product. If possible flush hoses out with fresh water prior to carrying out any maintenance. For information on chem-ical products that are used in this machine, please carefully read the product label and Material Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is emtied into an approved drain. Avoid pollution.
2.2 ESD
STATIC ELECTRICITY is electricity at rest or the accumulation of electric charge, as opposed to an electric current which is the movement of electricity. The flow or move-ment of people and/or materials in and through the environment causes separation and therefore static electricity. A familiar example of static electricity is when a per-son walks across a carpeted floor. Static electricity/electrostatic charge is generated simply by the contact and separation of the soles of that individual's shoes from the carpeted floor
ELECTROSTATIC DISCHARGE (ESD) occurs when the electrostatic charge is trans-ferred from a material that carries the charge to an electrostatic sensitive device. In the example above, this electrostatic discharge is the "shock" felt after walking across the carpeted floor and then touching a door knob. It is this electrostatic discharge, which comes in varying degrees, that can be most damaging to electrical devices and
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other industrial, commercial, and consumer products
Static electricity, a natural phenomenon, and consequently electrostatic discharge are the primary causes of a myriad of problems affecting industry, business and per-sonal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components or jamming of machinery.
Almost any material can generate static electricity. The ability to store or dissipate the charge depends on the type of material. Static can damage devices, which can result in immediate product failure to operate. In contrast, static damage can go undetected for a period of time and the results are product failure once the product is in service. Electrostatic fields are associated with charged objects. The degree of severity of ESD events is contingent upon the type of discharge which occurs. The three most common ESD charge transfers are:
• from an external object to the device • from a device to another object • resulting from electrostatic fields
Please do not store electronics without ESD Bags at any time
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Technical Manual
3 Technical data
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3 Technical Data
3.1 Machine Range
3.2 Technical Information
3.2.1 Machine Profile
3.2.2 Technical Data
SKU Description Rating plate
7513902 swingo 450 B B-model Co450 24Vdc
7513903 swingo 450 B BMS EURO Co450 BMS 24Vdc
7513904 swingo 450 B BMS UK Co450 BMS 24Vdc
Table 1: Machine range
Pos. Value
Theoretical performance (m²/h) 1290
Practical performance (m²/h) 645
Working width (mm) 430
Cleaning tool type (-drive) brush / pad
Squeegee width (mm) 680
Solution tank nominal (l) 20
Recovery tank nominal (l) 20
Table 2: Machine profile
Pos. Value
Noise level (dB(A)) < 70
Nominal consumption (W) 900
Voltage / Frequency (V) 24
Table 3: Technical Data
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3.2.3 Dimensions and weights
Battery capacity (maintenance-free) (Ah)/C5 -50
Battery autonomy (max.) (h) 1.5
Max. working speed km/h 3
Internal charger BMS models
Protection grade IP IPX3
Protection -
Protection class charger II
Approvals SEV/ TUV / OVE
Vibration (m/s2) 0.25
Pos. Value
Dimensions (handle in working position) L/W/H (mm) 1340/480/920
Dimensions (handle in parking position) L/W/H (mm) 1050/480/980
Dimensions (shipping position without clean water tank assy)
L/W/H (mm) 1050/480/785
Battery compartement L/W/H (mm) 275/354/204
Weight, ready to use (kg) 123
Weight, ready for shipping (kg) 62
Max. floor pressure (N/mm2) 0.86
Turn radius (mm) 1050
Wheel diameter (mm) 200
Castor diameter (mm) 100
Table 4: Dimensions and weights
Pos. Value
Table 3: Technical Data
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3.2.4 Charger (only BMS version & traktionblock gel bat-teries)
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3.2.5 Brush System3.2.6 Scution Power
3.3 Accessories & Additional Parts
Pos. Value
Typ (C27-324-6-II) 24V - 6A
Primary 230 VAC 50/60 Hz
Secondary 6 A at 27.8 V
Fuse T 2.5 A
Protection type IP 20 T 40
Power (W/ VA) 200/ 300
Approval CE
Cable length / BMS cable (m) - / 2.5
Table 5: Charger
Pos. Value
Brush diameter (mm) 430
Brush motor (W) 750
Brush speed (rpm) 170
Brush pressure (kg) 30
Magnetic valve (W) 7
Table 6: Brush System
Pos. Value
Vacuum motor (W) 400
Max. air flow (l/s) 24
Max. vacuum (kPa) 9.3
Table 7: Suction Power
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3.3.1 Accessories
3.3.2 Options
SKU Draft No. Article
7510829 - Pad drive harpoon grip 430 mm
8504750 - Scrubbing brush standard 430 mm
8504800 - Scrubbing brush washed concrete 430 mm
8504780 - Scrubbing brush abrasive
Table 8: Accessories
SKU Draft No. Article
4122527 17605-71 PU Castor Wheel 100
4124749 17450-31 External hours counter for battery models
4124754 17606-03 External hours counter for mains models
Table 9: Additional Parts
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Technical Manual
4 Technical procedures
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4 Technical procedures
4.1 Required material
4.1.1 Material
• Cable tie 200 mm 4023260• Fuse 315 mA 4122605• Fuse 75 A 4122607• Fuse 10 A 4075130• Self locking nut M6 4092870• Self locking nut M8 4007200• Lubricant Klüber Staburag NBU12 4122512• Lubricant Synsetral 53B P Kg 4039680• Lubricant OKS 420 4056460• Lubricat Special 230gr 4118240• Sealing Compound Omnivisc 4099600
The listings above are not exhaustive.
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4.2 Important information
4.2.1 General
4.2.1.1 Part reference
Explicid mentioned parts are defined by references corresponing to the partslist on e-spares.
E.g. Tank axle (02/118) corresponds to the partslist on e-spares, subassembly 2, Position 118.
4.2.1.2 Expendable parts
If you have to remove cable ties make sure that all are correctly positioned when reassembling the machine
If you have to remove self locking nuts, you should substitute them by new ones
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4.3 Subassemblies
4.3.1 Handle (01)
Picture 1: Handle open
• Unscrew the cover (01/112)
Carefully separate the cover from the handle to prevent cable damages
• Carefully disconnect the cables from the electronic board (01/116)
Reassembly
Follow the steps in reverse order
Tighten the power cable with a torque of 6 Nm to the cooler
Refer to picture: Power cable electronics
Take care that you position the cable from the control label (01/110) with the sticker outwards
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Picture 2: Power cable electronics
4.3.1.1 Removing handle from the tank
• Remove screws (01/130)• Remove the cover disks (01/131)• Remove the handle
Reassembly
Follow the steps in reverse order
The screws (01/130) have to be tighten with a torque of 15 Nm
Pay attention that the holes of the toothed wheel, sustaining disc and cover disk are in line before you place the handle
The middle hole of the toothed wheel has to be positioned according to the description in chapter: Remove toothed wheel
4.3.1.2 Replacing electronics
ESD - Electrostatic Discharge
• Unscrew the electronic board (01/116)
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Reassembly
Follow the steps in reverse order
Fix the charger communication cable and the limit switch cable with sealing compound omnivisc (01/141)
Refer to listing: Material
4.3.1.3 Removing handle bowl
• The electronic board has to be removed (one of the 21 screws is located behind the electronic board)
• Remove the protection foil covering the one screw• Unscrew the 21 handle bowl screws (01/101)• Take apart the front handle bowl (01/106)
Reassembly
Follow the steps in reverse order
Pay attention to the correct position of the micro switch cables
4.3.1.4 Replacing bowden cable
• Loosen the nut fixing the bowden cable to the articulation (01/119)
• Remove the spring and bowden cable from the handle position lock (01/124)
Reassembly
Follow the steps in reverse order
Adjustment
The spring is part of the bowden cable unit
Preadjust the tension of the bowden cable by positioning the nut at 8.5 mm
Afterwards adjust the bowden cable that it is not tensioned and the disengaging lever has no play
Refer to picture: Bowden cable
By increasing the distance between nut and bowden holder the movement of the disengaging lever becomes harder
By reducing the distance between nut and bowden holder the movement of the disengaging lever becomes softer
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Picture 3: Bowden cable
4.3.1.5 Replacing toothed wheel
• Remove the sustaining discs (01/129)• Pull the toothed wheel out of the articulation
Reassembly
Follow the steps in reverse order
Service
Lubricate the toothed wheel and articulation with: Klüber Staburag
Refer to Material listing
Check the condition of the O-rings
The middle hole of the toothed wheel has to be in upper position while the part with less teeth has to be in driving direction
Refer to picture: Toothed wheel position
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Picture 4: Toothed wheel position
4.3.1.6 Replacing handle position lock
Service
Lubricate the position lock and articulation with: Klüber Staburag
Refer to Material listin
4.3.2 Brush drive unit (07)
Adjustment
Default setting: Eccentric disc (05/116): Position 4 Eccentric shaft (05/110): Position 6
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Picture 5: Default setting eccentric shaft
Do not use the locking lever (05/116) to tighten the eccentric shaft (05/110)
Connect the wires of the brush motor and the cable strand on the connection block, matching the colours
Position the hose and fix with a cable tie
Refer to picture: Brush unit hose position
Picture 6: Brush unit hose position
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4.3.2.1 Replacing belt (07/123)
• Remove cover (07/129)• Remove the belt tensioning roller (07/120)• Remove the brush coupling (07/135)• Remove one screw (07/125) and loosen the others two• Move the axle over the positioner• Remove belt
Refer to picture: Remove belt
Picture 7: Remove belt
1 Belt tensioning roller2 Remove screw3 Loosen the screw4 Loosen the screw5 Move axle over the positioner6 Remove belt
Reassembly
Follow the steps in reverse order
Take care that the teeth of the belt are positioned inwardly
Service
Lubricate the bearing of the belt tensioning roller, the axle and the bearing of the pulley and the ball bearing with: Synsetral
Lubricate the holes for the brush housing screws with: Klüber Staburag
Refer to Material listing
4.3.3 Squeegee mechanism (04)
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4.3.3.1 Replacing complete squeegee mechanism
The screw (06/101) has to be tightened with a torque of 70 Nm
Service
Lubricate the bearing plate, the squeegee mechanism support and the hexagon screw with: OKS 427
Lubricate the axle (04/130) and the adjusting nut of the squeegee bracket with: Synsetral
Refer to Material listing
4.3.4 Tool lowering unit (05) & Chassis (06)
4.3.4.1 Replacing cradles, foot lever & axle
Adjustment
The limit switch has to switch when the foot lever passes the centre of the LH side of the foot lowering gate
Refer to picture: switching point
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Picture 8: Switching point
Position the axle (06/136) in the correct position.
Refer to picture: Position axle
Picture 9: Position axle
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4.4 Electronical
4.4.1 Electronic board & connections
Picture 10: Electronic print connections
1 Magnetic valve2 GND (negative)3 Fuse 315 mA T4 ConfigBox/ Software5 Hours counter (optional)6 SW update (only at manufacturer)7 Micro switch8 Charger communication9 Control label10 Power 24V (batteries)11 Vacuum motor out (positive)12 Brush motor out (positive)
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4.5 Schematics
4.5.1 Electrical schematic (09)
Picture 11: Electrical schematic
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4.5.2 Battery connection (10)
Picture 12: Battery connection
4.5.3 Water & air flow
4.5.3.1 Water flow clear water
Picture 13: Waterflow clear water
1 Clear water tank2 Water regulation set3 Clear water filter4 Magnetic valve5 Angle nipple6 Brush
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Picture 14: Waterflow dirty water
4.5.3.2 Water flow dirty water
1 Squeegee2 Tank cover assy3 Recovery tank
4.5.3.3 Air flow
A. Recovery tankB. Tank cover assyC. Vacuum motor
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Technical Manual
5 Software & Parameter
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5 Software & Parameter
5.1 Configuration Software
5.1.1 How to readout data
The software is needed to read out data or to change/adjust certain parameters
(It runs on electronics V2.0 or higher, default values on CD are according V2.4)
5.1.2 Requirements
• TASKI swingo (series models)• Notebook• Adapter cable set 4122673 (17606-39): Software, Cable
5.1.3 Step by step
• Switch off machine / unplug the mains driven machines• Remove the electrical cover• Connect the PC with the machine• Assemble the electrical cover again, but do not fix it in such a
way, that you squash the PC connection cable
If you do not assemble the cover, it is not possible to switch on the machine
• Switch on computer• Switch on the machine / plug in the mains driven machines• Start software• Double click on „Parameter list“(as you do not have the
password, you can only change some parameters)• Change/adjust parameters according to parameter list (a red
cross in the title shows: no access for any parameters in the file, these parameters are marked grey)
• when all necessary changes/adjustments have been done done, store the data on the board with icon „Programming Board“
• Log off the program with „Close“• Switch off machine / unplug the mains driven machines• Disconnect Machine and computer• Remount electronic cable• Test all functions of the machine
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5.1.4 Minor malfunctions
Make sure, that port COM1 is not occupied by other software applications, e.g. palm, modem etc. otherwise data exchange is not possible!
5.1.5 Parameter swingo (all models)
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5-4
07.0 swingo 450B - software u parameters.fm - 31. May 2007
ax Default V2.4
Step size To be pro-grammed
24 1 No
2.9 0.1 No
1.8 0.1 No
2.9 0.1 No
1.8 0.1 No
35 1 No
30 1 No
3 0.1 No
0.3 0.1 No
0.5 0.1 No
1.5 0.1 No
0 1 Yes
0.6 0.1 No
0 1 Yes
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Unit Parameter Description Machine type
Min. M
Drive control 1 Current limitation B2 10 27
2 Time acceleration ramp forward
B2 0.4 3
3 Time braking ramp for-ward
B2 0.4 3
4 Time acceleration ramp backward
B2 0.4 3
5 Time braking ramp back-ward
B2 0.4 3
Brush unit 6 Current limitation B1/B2 15 38
6 Current limitation B3 15 38
7 Delay current limitation B1/B2/B3 0.2 8
8 Delay brush lowering manually to brush cou-pling
B1/B2/B3 0.1 2
9 Delay brush lowering with motor to brush coupling
B2 0.1 2
10 Time brush coupling B1/B2/B3 0 3
11 Brush lowering with motor / 0 = without / 1 = with
B2 0 1
47 Delay brush stop B1/B2/B3 0 1
Battery type 12 Battery type / mainte-nance free = 0 / wet = 1
B1/B2/B3 0 1
Table 1: Parameter Software
Technical Manual
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07.0 swingo 450B - software u parameters.fm - 31. May 2007
0 1 Yes
9'620 0 0.1 No
0 1 No
9'620 0 0.1 No
9'620 0 0.1 No
9'620 0 0.1 No
9'620 0 0.1 No
9'620 0 0.1 No
9'620 0 0.1 No
0 1 No
0 1 No
0 1 No
0 1 No
0 1 No
ax Default V2.4
Step size To be pro-grammed
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13 Battery charger / int. charger = 0 / ext. charger = 1
B1/B2/B3 0 1
14 Battery charging time B1/B2/B3 0 27
15 Battery charging cycles B1/B2/B3 0
Hours counter 16 Running hours electronics E/B1/B2/B3 0 27
17 Running hours vac motor B1/B2/B3 0 27
18 Running hours brush mo-tor
B1/B2/B3 0 27
19 Running hours brush posi-tioning motor (Linac)
B2 0 27
20 Running hours drive motor B2 0 27
21 Running hours dosing pump
B2 0 27
22 Switching cycles electron-ics
B1/B2/B3 0
23 Switching cycles vac mo-tor
B1/B2/B3 0
24 Switching cycles brush motor
B1/B2/B3 0
25 Switching cycles brush po-sitioning motor (Linac)
B2 0
26 Switching cycles drive mo-tor
B2 0
Unit Parameter Description Machine type
Min. M
Table 1: Parameter Software
Technical Manual
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07.0 swingo 450B - software u parameters.fm - 31. May 2007
0 1 No
0 450 1 Yes
9'620 0 0.1 Yes
25.6 0.05 No
24.6 0.05 No
23.8 0.05 No
22.8 0.05 No
21.8 0.05 No
21 0.05 No
25.6 0.05 No
24.6 0.05 No
23.8 0.05 No
ax Default V2.4
Step size To be pro-grammed
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27 Switching cycles dosing pump
B2 0
Service inter-val
28 Service interval E/B1/B2/B3 200 90
29 Service hours counter (Service LED)
E/B1/B2/B3 0 27
Battery moni-toring
30 Battery reset level fully charged (maintenance free)
B1/B2/B3 20 28
31 Battery reset level partial-ly charged (maintenance free)
B1/B2/B3 20 28
32 Battery 3 LEDs (mainte-nance free)
B1/B2/B3 20 28
33 Battery 2 LEDs (mainte-nance free)
B1/B2/B3 20 28
34 Battery 1 LED (mainte-nance free)
B1/B2/B3 20 28
35 Battery warn level (main-tenance free)
B1/B2/B3 20 28
36 Battery reset level fully charged (wet)
B1/B2 20 28
37 Battery reset level partial-ly charged (wet)
B1/B2 20 28
38 Battery 3 LEDs (wet) B1/B2 20 28
Unit Parameter Description Machine type
Min. M
Table 1: Parameter Software
Technical Manual
5-7
07.0 swingo 450B - software u parameters.fm - 31. May 2007
22.8 0.05 No
21.8 0.05 No
21 0.05 No
1 1 Boards with diff. Volt. are avail. sepa-rately
0 80 1 No
2 0.8 0.1 No
0 180 1 No
ax Default V2.4
Step size To be pro-grammed
31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.
• B1 = battery powered machine, 750 B eco• B2 = battery powered machines, 750/1250B Power• B3 = battery powered machine, 450B• E = mains driven machines, 750/1250E
5.2 ConfigBox (450/ 750/ 1250)
5.2.1 Description
39 Battery 2 LEDs (wet) B1/B2 20 28
40 Battery 1 LED (wet) B1/B2 20 28
41 Battery warn level (wet) B1/B2 20 28
Voltage moni-toring
42 Supply Voltage 230V = 1 / 110V = 0
E 0 1
43 Threshold value undervoltage110V
E 60 10
44 Switch off delay under voltage 110V
E 0.2 1.
45 Threshold value underval-ued 230V
E 160 20
Unit Parameter Description Machine type
Min. M
Table 1: Parameter Software
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The Configbox has an LC-Display (2x16 characters) and 2 buttons (Select/Next). It allows easy changing of the changeable parameters and reading out data and hours. The communication is only in english and higher than version 1.1. The Configbox con-tains a 9V battery (6LR61/6AM6 or MN1604) and can only communicate with assem-bled and working electronic.
The connection is the same as for the computer software
5.2.2 Safety points
Whenever you open the dashboard, you must switch off the machine (B-models) or unplug first from mains power (E-models).
Never directly touch the components on the board with your hand or fingers.
5.2.3 Requirements
• TASKI swingo (series models)• Configbox• Adapter cable set 4122673 (17606-39): Software, Cable
5.2.4 Step by Step
• Switch off machine / unplug the mains driven machines• Remove the electrical cover• Connect the PC with the machine• Assemble the electrical cover again, but do not fix it in such a
way that you squash the PC connection cable
If you do not assemble the cover it is not possible to switch on the machine
Remarks
Follow the menu guide
5.2.5 Menu Guide
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5.2.6 Parameter overview
Function / Handling Configbox display
• Switch on machine and press “SELECT”• Read out machine type and software version
Swingo 450/ 750/ 1250SW-Version: 2.XX
• Parameter 11-13: EBU, Battery and Charger
• Press “NEXT” to see the first parameter
11: Brush Loweringwith motor
• Press “SELECT” to change the parameter• The cursor changes to the second row
11:BrushLoweringwith motor
• Press “NEXT” to change the displayed parameter• Press “SELECT” to program the changed parameter
11:BrushLoweringmanually
• Press “NEXT” for the next parameter
• Parameter 16-20: Running hours look like:• These parameters can only be read out
17:HoursVacMotor178.3h
• Parameter 28: Service interval setting• Pressing “NEXT” changes the hours in steps of 50 up to 900 and back to 200• The value can be set between 200 and 900 hours• Press “SELECT” to program the value to the board
• Parameter 29: Service hours counter reset:• Press “SELECT” to reset the hours counter• The cursor changes to the second row• Press • “SELECT” to program the hours to 0
Table 2: Menu guide
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•
No. Parameter de-scription
Reada-ble
Changeable
Mains 230-240V
Eco 24V Power 24V
11 Brush lowering with motor
x x
12 Battery type x x x
13 Battery charger exter-nal
x x x
16 Running hours elec-tronics
x x x x
17 Running hours vac mo-tor
x x x
18 Running hours brush motor
x x x
20 Running hours drive motor
x x
28 Service interval x x x x
29 Service hours counter reset
x x x x
Table 3: Parameter Configbox
31. May 2007 Revision: V1.10 5-10Copyright © 2007, JohnsonDiversey, Inc.
Technical Manual
6 Troubleshooting
31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.
Technical Manual
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ere
Then Else
& close Check Hoses Exchange Magnet-ic Valve
31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.
6 Troubleshooting
Processes described in the instruction of use are not mentioned h
6.1 No water flow
6.2 Machine does not switch on
Part Position Order No.
Do/ Perform If
Magnetic Valve
10/134 4122936 • Check functionality of the Valve by supplying 24VDC direct to the Valve
• Switch power supply On/Off
Valve open
Table 1: Troubleshooting - no water on the floor
Technical Manual
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Then Else
DC power r load)
Check battery fuse Charge batteries/ perform power test on batteries/ exchange batter-ies
ame s on
Check Connec-tions
ame er jack
Check if power is present on elec-tronics 450B
Connect charger jack/Exchange charger jack
ame on of as on k
Check fuse of elec-tronics 450B
Replace wires
. 0 Check key Exchange fuse
Check plugs Exchange key
Exchange elec-tronics 450B
Position the con-nectors correctly
31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.
Part Position Order No.
Do/ Perform If
Batteries • Make sure the batteries are connected and charged correctly
• Measure Voltage of batteries
V = > 24 V(if possiblecheck unde
Fuse 75A 08/132 4122607 • Measure if the battery voltage is present after the fuse
Voltage is safter fuse abatteries
Connec-tions
08/14308/142
40913004091310
• Measure if the battery voltage is present after the charger jack
Voltage is safter chargas on fuse
Electron-ics 450B
01/116 4126576 • Measure power on electronisc 450B
Voltage is scooler bodyelectronics charger jac
Fine Wire Fuse
01/111 4122605 • Remove the fuse from the electronisc 450B
• Measure resistance
R = approxOhm
Key 08/144 4122551 • Is the key set complete Yes
Connec-tors elec-tronics 450B
01/116 4126576 • Check if all plugs are positioned correctly
Yes
Table 2: Troubleshooting - Does not witch on
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Then Else
in volt- Check charger output
Check mains cord/Exchange mains cord
oltage Check voltage at batteries
Exchange charger
Then Else
ges 0/ Check carbon brushesExchange vaccum motor
Exchange control label
31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.
6.3 Batteries do not get charged
6.4 Vacuum motor does not switch on
Part Position Order No. Do/ Perform If
Charger input
06/111 4123114 • Connect charger to the mains
• Measure the input Voltage
Input = Maage
Charger output
06/109 4125935 • Leave charger connected to batteries
• Measure the voltage at the output pins of the charger
Charging vavailable
Table: Troubleshooting - Batteries do not get charged
Part Position Order No.
Do/ Perform If
Connec-tion block
02/143 4082740 • Switch vacuum motor on/off
• Measure the voltage at the connection block
Power chan24V DC
Table 3: Troubleshooting - Vacuum motor does not switch on
Technical Manual
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Then Else
off Check micro switch
Exchange limit switch
off Check brush mo-tor power
Exchange limit switch
sent Check carbon brushesExchange brush motor
Check electronics 450BExchange elec-tronics 450B
31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.
6.5 Brush motor does not switch on
Part Position Order No.
Do/ Perform If
Limit switch
05/123 4122743 • Check if the limit switch is able to switch
• Disconect the limit switch• Measure the resistance or
perform „beep“ test• Actuate the limit switch
Switch on/
Micros-witch
01/108 41021120 • Check if the micro switch is able to switch
• Disconnect the micro switch
• Measure the resitance or perform „beep“ test
• Actuate the limit switch
Switch on/
Connec-tion block
06/117 4082740 • Activate limit switch and micro switch
• Measure voltage at connection block
Voltage pre
Table 4: Troubleshooting - Brush motor does not switch on
Technical Manual
7 Evaluation of machine condition
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7 Evaluation of machine condition
7.1 Customer Data
7.2 Machine Data
7.3 Checks
Customer
Location
Contact
Table 1: Customer Data
Machine Type (SKU)
Machine number
Serial number
Running hours
Remarks
Table 2: Machine Data
Checks Position Value OK Remarks
7.3.1 Handle
• Disengaging lever 01/115 [ ]
• Switch lever 01/107 & 01/105
On/Off [ ][ ]
• Mobility of handle [ ]
• Key-set 08/144 On/Off [ ]
7.3.2 Tank group
• Tank cover assy 02/101 [ ]
• Gasket 02/126 [ ]
Table 3: Checks
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• Filter basket 02/139 [ ]
• Hoses [ ]
• Charger jack 02/134 [ ]
7.3.3 Vacuum unit, water outlet
• Vacuum motor 03/107 [ ]
• Water regulation set 03/122 On/Off [ ]
7.3.4 Squeegee group
• Squeegee ajustment 04/128 [ ]
• Blade condition 04/115 &04/116
[ ]
7.3.5 Tool lowering unit
• Foot lever 05/104 On/Off [ ]
• Brush position 05/110 & 05/120
6 &4
[ ]
• Tool height 07/135 95
7.3.6 Chassis
• Battery cable / connections [ ]
• Other cabling [ ]
• Charger / connection 06/109 On/Off [ ]
• Castor wheel condition 06/108 [ ]
• Carrying wheel condition 06/133 [ ]
7.3.7 Brush drive
• Brush drive motor 07/101 [ ]
• Poly-V-belt 07/111 &07/123
[ ][ ]
• Belt tensioning roller 07/120 [ ]
• Pulley 07/127 [ ]
7.3.8 Magnetic valve, electrical parts
• Magnetic valve 08/108 On/Off [ ]
• Filter 08/113 [ ]
7.3.9 Additional
• Readout parameters [ ]
Checks Position Value OK Remarks
Table 3: Checks
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7.4 Outcome
Technician
Date
Result
Recommendation
Remarks
Table 4: Outcome
31. May 2007 Revision: V1.10 7-4Copyright © 2007, JohnsonDiversey, Inc.
Technical Manual
8 Recommended spare parts
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8 Recommended spare parts
8.1 General
The parts are classified according to the importance of stocking:
W: Wear and tear parts, basic for machines to run
OM: Ordinary maintenance, needed for regular service visits without mayor breakdowns
EM: Extraordinary maintenance, needed to overcome breakdowns of the machine and for regular preventative maintenance
This list does not claim to be complete and is subject to change any time.
Please, feel free to add or delete parts or change classification according to your experience.
8.2 Spare Parts
8.2.1 Handle (01)
8.2.2 Tank group (02)
Pos. No. Ord. No. Art. No. Description Class Note
108 4021120 4501/102 Microswitch OM
110 4125007 17450-80 Controllabel EM
111 4122605 4326/112 Finewire fuse W
116 4126576 17451-44 Electronics 450B EM
120 4126379 17450-82 Bowden Cable EM
141 4099600 8961/102 Sealing compound omnivisc
Table 1: Handle
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8.2.3 Vacuum unit, water outlet (3)
8.2.4 Squeegee group (4)
8.2.5 Tool lowering unit (5)
Pos. No. Ord. No. Art. No. Description Class Note
102 4126089 17450-72 Sieve OM
103 4125513 17451-37 Float EM
106 4122571 8662/010 Selaing Profile OM
110 4076330 19501-69 Hose EM
111 4085430 18505-44 Hose 600 EM
113 4033210 3866/104 Tapped Cap Red OM
115 4105120 17412-82 Dosing Cup OM
125 4033270 3866/103 Tapped Cap Blue OM
126 4124304 17451-31 Gasket OM
139 4126093 17450-64 Filter Basket OM
Table 2: Tank group
Pos. No. Ord. No. Art. No. Description Class Note
107 4122883 4677/234 Vacuum Motor 24V OM
122 4126531 17451-41 Water Regulating Set EM
123 4122887 3002/183 O-Ring 23,47x2,62 EM
Table 3: Vacuum unit, water outlet
Pos. No. Ord. No. Art. No. Description Class Note
111 4122813 17604-92 Tightening Strap EM
115 4125271 12200-39 Blade W
116 4122528 12200-33 Blade W
Table 4: Squeegee group
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8.2.6 Chassis (06)
8.2.7 Brush drive (07)
8.2.8 Magnetic valve, electrical parts (08)
Pos. No. Ord. No. Art. No. Description Class Note
103 4096120 19511-34 Pedal Pad OM
123 4122743 17605-30 Limit Switch OM
Table 5: Tool lowering unit
Pos. No. Ord. No. Art. No. Description Class Note
106 4122563 17603-30 Castor Compl. Blue OM
109 4125935 17450-92 Battery Charger 6A EM
133 4122570 17602-61 Carrying Wheel 200 W
147 4039680 8909/61 Lubricant Synsetral 53B P Kg
Table 6: Chassis
Pos. No. Ord. No. Art. No. Description Class Note
111 4122594 2157/013 Poly-V-Belt 6 EPJ 508 OM
114 4079540 2530/107 Ball Bearing 6007 2 RS
OM
123 4122595 2157/014 Poly-V-Belt 10 EPJ 675
OM
127 4122555 17603-01 Pulley OM
130 4122440 14604-26 Sealing Ring OM
134 4122441 14604-27 Centre Plug OM
135 4122705 17602-91 Coupling, Brush OM
147 4123215 17608-38 Sealing Ring OM
Table 7: Brush drive
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Pos. No. Ord. No. Art. No. Description Class Note
105 4075270 17505-02 Gasket OM
107 4121630 17506-75 Gasket OM
108 4122936 17607-61 Magnetic Valve 24 V EM
113 4095220 17563-33 Filter OM
132 4122607 4956/113 Fuse Cartrige 75A EM
139 4122779 17605-23 Jumper
144 4126733 17451-54 Key Set Swingo 450B EM
145 4122551 17603-71 Key EM
Table 8: Magnetic valve, electrical parts
31. May 2007 Revision: V1.10 8-5Copyright © 2007, JohnsonDiversey, Inc.
Technical Manual
9 Additional information
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Tool SKU tool
31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.
9 Additional information
9.1 Available GTS Newsletter/ Instructions
Newsletter Date of is-sue
Topic/ Modification Ma-chine version
Serial number
N2007/06 13.03.2007 Upper part/ Tank cover and tank
B/ E 4801
N2007/05 12.03.2007 Brush drive/ V-ribbed belt B 4452
N2006/22 20.11.2006 Vacuum unit 230V, 120V/ housing
E 3437
N2006/21 14.11.2006 Vacuum unit/ housing B 3437
N2006/19 01.11.2006 Battery/ battery fixation B -
N2006/16 17.07.2006 Squeegee lowering macha-nism/ Squeege adjustement
B/ E 1787
N2006/15 12.07.2006 Valve, Water outlet/ Magnetic valve
B/ E 2310
N2006/12 06.06.2006 Water outlet/ Water regula-tion set
B/ E 1648
N2006/10 06.04.2006 Squeegee/ New star knop B/ E -
N2006/07 23.03.2006 Brush drive/ Brush motor 24V
B 1145
Table 1: Newsletters/ Instructions
Technical Manual
10 Revision
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10 Revision
Version Date Chapter
V 1.10 31.05.2007 • <Tamplate>• Title• Technical data• Technical procedures• Evaluation of machine condition• Recommendet spare parts• Additional information• Revision• Appendix
Table 1: Revision
31. May 2007 Revision: V1.10 10-2Copyright © 2007, JohnsonDiversey, Inc.
31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.
Technical Manual
11 Appendix
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Glossar
AAccessories 3-6Additional information 9-2Additional Parts 3-5Air 4-15Articulation 4-7Axle 4-11
BBattery connection 4-15Belt 4-10Bowden cable 4-6Brush drive unit 4-8Brush System 3-5
CChassis 4-11Checks 7-2Conclusion 1-3ConfigBox 5-7Configuration Software 5-2Connections 4-13Control label 4-4Cover disk 4-5Cradles 4-11Customer Data 7-2
DDimensions 3-3Do not get charged 6-4
EElectrical parts 4-12Electrical schematic 4-14Electronic board 4-13Electronical 4-13Electronics 4-5Elementary 2-2ESD 2-2, 4-5Evaluation 7-2
FFoot lever 4-11Foreword 1-2
Foreword Foreword 1-1
GGeneral 4-3, 8-2GTS Instructions 9-2GTS Newsletter 9-2
HHandle 4-4, 4-5Handle bowl 4-6Handle position lock 4-8Health 2-2
LLower part 4-8
MMachine Data 7-2Machine Profile 3-2Machine Range 3-2Magnetic valve 4-12Material 4-2
NNo water flow 6-2Not switch on 6-2, 6-4, 6-5
OOmnivisc 4-6Options 3-6Outcome 7-4
PPower cable 4-4Protection foil 4-6
RRecommended 8-2Revision 10-2
SSafety 2-2Schematics 4-14
31. May 2007 Revision: V1.10 11-1Copyright © 2007, JohnsonDiversey, Inc.
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Scution Power 3-5Spare Parts 8-2Squeegee mechanism 4-10, 4-11Sustaining disc 4-5Sustaining discs 4-7
TTank 4-5Target 1-2Technical Data 3-2Technical Information 3-2Technical Manual 1-2Technical Training 1-2Tool lowering unit 4-11Toothed wheel 4-5, 4-7Torque 4-11Training DVD 1-3
WWater flow 4-15Weights 3-3
31. May 2007 Revision: V1.10 11-2Copyright © 2007, JohnsonDiversey, Inc.
31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.
Technical Manual
12 Notes
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