scat built-in solutions - withee works · basic information and benefi ts of the scat europe...
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Contents
Introduction ............................................................................5Basic information and benefi ts of the SCAT Europe built-in system.
Filling Units ...........................................................................15Filling units are being placed directly within your operating range, for quick and comfortable collecting of waste fl uids.
Desktop and Wall Mounts.....................................................21For safe mounting of the fi lling units on your laboratory desktop, in fume cupboards or rear panels.
Pipe System ..........................................................................25Leads waste fl uids safely to the waste container, from almost every location in your laboratory.
Container Connections .........................................................35Collect waste fl uids clean and safely, with our exhaust fi lters and level monitoring systems.
Opelstraße 3D-64546 Mörfelden
Phone: +49-(0) 6105 - 320 200Fax: +49-(0) 6105 - 320 201e-Mail: info@scat-europe.comWeb: www.scat-europe.com
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Introduction
Safe Disposal of Fluid Waste
1 (Opposite page) Exhaust fi lter blocks hazardous vapours during fl uid waste collecting (e.g. solvent vapours)➡ Page 39.
2 (Opposite page) Level controliing system for automatical monitoring of fl uid levels.
3 The SCAT Europe safety concept: Exhaust vapours are being blocked by the exhaust fi lter system. This function is typical for any fl uid collecting systems made by SCAT Europe..
4 You can collect fl uids via safety funnels or directly from the tubes of your HPLC system. The desktop mounts are variable and meet your specifi c, individual requirements.
3 4
■ Protecting operators and environment.The approved SCAT Europe safety system blocks hazardous vapours when collecting fl uid waste - and avoids sanitary and environmental dangers.
■ Even beyond fume cupboards!Wherever the fl uid waste containers are placed, the exhaust fi lter system provides optimum safety - irrespective of the location or fume cupboards.
■ Safe collecting without spillage.Fluids are being collected by using the safety funnel and pipe system. No more splashes or split substances can aff ect laboratory safety negatively.
■ Level controlling systems.Optical and acoustic warnings give notice of critical fl uid levels - and avoid disturbances or failures caused by overfl ow. Numerous containers can be observed automatically at the same time.
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Introduction
■ Matching the requirementsof your daily work.Only the fi lling units are placed directly within your operating range. Any other components disappear under your desktop.
■ No interruptions or breakdowns.You will not have to cover long distances to your fl uid containers any more - and not leave your experimental setups unattended.
More free Operating Space
1 (Opposite page) Waste containers and disposal units are located centrally and can be addressed simultaneously by multiple workstations.
2 Safety funnels for safe fl uid disposal, placed directly within your operation range ➡ Page 16.
3 HPLC connection: Dispose fl uid waste directly from your HPLC tubes and capillaries ➡ Page 19.
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■ More free space at desktops and fume cupboards.Not placing any bulky waste containers within your working area will enable effi cient and economical use of your laboratory space. The containers are placed out of the way and can be used simultaneously by multiple workstations.
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Introduction
Flexible Confi guration
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■ Wall, Desktop or Fume Cupboard.The pipe system meets your local installation requirements optimally. Filling units can be installed on your desktop surface, in fume cupboards or at rear panels.
■ Choose your favourite location!Place the fi lling units in any favored location. The containers are situated centrally and accessible by multiple workstations.
Mounting Examples:
1 Safety funnel on the desktop, with desktop mount ➡ Page 22.
2 Same safety funnel with wall mount (➡ Page 23). Fixed at the rear panel, it keeps your desktop surface free for other operations.
Desktop Surface
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Introduction
Antistatic Conductivity
■ Conductive PE-HD plastics avoid electrostatic charge and sparking.Flammable liquids must be collected under extreme caution. Static electricity and sparking causes fi re hazards and explosion risks. SCAT Europe installation systems are made of electrically conductive PE-HD and avoid electrostatic charge by using grounding connections.
■ Better than heavy stainless steel.Low weight and conductivity make our PE-HD the perfect material for laboratory use. Transportation of heavy-weight steel containers is more than diffi cult, especially when they are fi lled. Use the weight advantage of SCAT Europe containers.
■ No corrosion.Even organic solvents and aggressive substances can be collected safely with the SCAT Europe system. Due to its chemical resistance, there is no corrosion caused by acids and alkaline solutions.
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1 (Opposite page) Conductive PE-HD enables safe grounding of all components and avoids sparking caused by electrostatic charge.
2 Safety funnels with grounding connector are delivered with grounding cable and clamp➡ Page 16.
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Introduction
Space-saving Extras
■ Optimum accessibility.Even with low space available, waste containers can be accessed and operated easily - thanks to the tube system and multiple space-saving adapters.
■ Space effi ciency.SCAT Europe components meet the challenges of modern laboratory furnishing by compact and space-saving design, especially when it comes to space effi ciency and operability.
1 (Opposite Page) The low ceiling adapter enables storage even in narrow areas with low ceilings➡ Page 33.
2 Flex tube with 12mm duct meets the prescribed maximum diameter for rear panel drill-holes in fume cupboards ➡ Page 30.
3 Exhaust fi lter link for areas with low ceilings➡ Page 39.
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∅12mm AD
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Filling UnitsFilling units are placed directly within your operating range, e.g. on desktop surfaces and rear panels. They collect fl uid waste and lead it into the pipe system. Fluids can be collected via safety funnels or directly from your HPLC tubes and capillaries.
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106 550
106 980
106 970
Safety Funnel (small)
Mount (double) for HPLC ConnectionSafety Funnel (large)
Electroconductive PE-HD (black).
Grounding connector with cable and clamp.
Flap lid for safe locking when not in use.
Removable strainer (catches dirt particles or magnetic stirrers).
For safe collecting of fl uid waste. The removable strainer catches magnetic stirrers or solid contaminants.
Please notice: The grounding connection may only be installed by specialized personnel. Please observe the local safety regulations of your organization. Never connect the grounding terminal to live lines or power cables!
Electroconductive PE-HD (black).
Grounding connector with cable and clamp.
Collect fl uid waste directly from your HPLC tubes and capillaries. The triple mount connects 3 SafetyWasteCaps with GL45 thread(➡ Page 19). Grounding connector with cable and clamp included.
Please notice: The grounding connection may only be installed by specialized personnel. Please observe the local safety regulations of your organization. Never connect the grounding terminal to live lines or power cables!
Electroconductive PE-HD (black).
Grounding connector with cable and clamp.
Ball valve (opens and closes automatically)
Removable strainer (catches dirt particles or magnetic stirrers).
For safe collecting of fl uid waste. The ball valve opens and closes automatically to keep your waste container reliably closed. The removable strainer catches magnetic stirrers or solid contaminants.
Please notice: The grounding connection may only be installed by specialized personnel. Please observe the local safety regulations of your organization. Never connect the grounding terminal to live lines or power cables!
Replacement sealPart No. 106 406
GL 45 (f)
Replacement sealPart No. 106 407
G 1/2“ (f)
∅33,5 mm OD
Filling UnitsFilling Units
Replacement sealPart no. 106 406
SafetyWasteCaps➡ Page 19
GL 45 (f)
106 500 Mount (triple) for HPLC Connection
Electroconductive PE-HD (black).
Collect fl uid waste directly from your HPLC tubes and capillaries. The triple mount connects 3 SafetyWasteCaps with GL45 thread(➡ Page 19).
ErsatzdichtungArt.-Nr. 106 406
GL 45 (f)
GL 45 (m)
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SafetyWasteCaps
PTFE Body for maximum chemical resistance.
Directly mounted on your desktop, SafetyWasteCaps carry your HPLC capillaries and tubes, leading them gastight into the disposal system. The core of each cap is made of pure PTFE for maximum chemical resistance.
Choose from 2, 3, 4, 5 or 7 HPLC Connections. Fittings for diff erent tubing sizes are included in delivery (see chart for details).
106 489 106 491 106 493 106 492
Number of fi ttings included:
Part No. Connections for HPLC tubing ∅1.6mm ∅2.3mm ∅3.2mm
106 489 2 2x 2x 2x
106 491 3 3x 3x 3x
106 493 4 4x 4x 4x
106 494 5 5x 5x 5x
106 492 7 7x 7x 7x
Filling UnitsFilling Units
Examples
Desktop Surface
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Desktop and Wall MountsFixed at your desktop, rear panel or fume cupboard, these mounts carry the fi lling units and provide the connection to the pipe system. They are fi xed directly within your operating area and enable space-saving and fl exible mounting.
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Desktop and Wall MountsDesktop and Wall Mounts
106 400 106 600
106 450
Desktop Mount (G 1/2“) Panel Mount
Desktop Mount (for ∅32mm Pipe)
Electroconductive PE-HD (black).
With locknut for fastening. Carries any fi lling unit with GL45 (f) thread.
Electroconductive PE-HD (black).
Fixes the fi lling units at rear panels of laboratory desks or fume cupboards. For more free space on the desktop surface. Also connects the fi lling units to containers installed in a separate room.
Electroconductive PE-HD (black).
With locknut for fastening. Carries any fi lling unit with GL45 (f) thread.
∅33,5mm OD
GL 45 (m)
G 1/2“ (f)
Replacement sealPart no. 106 407
Replacement locknutPart no. 106 405
∅32mm OD
GL 45 (m)
∅33,5mm OD
Replacement sealPart no. 106 407
Replacement locknutPart no. 106 405
GL 45 (m)
G 1/2“ (f)
G 1/2“ (m)
GL 25 (m)
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Pipe SystemThe pipe system leads waste fl uids to the waste container. One container can be used by multiple workstations, due to the fl exibility of the system. Electroconductive PE-HD provides optimum protection against static electricity and sparking.
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106 430 106 43x
106 426106 440
Connecting Pipe (150mm)
T-Connector (∅ 32mm)
Connecting Pipe (linear)
Connecting Pipe (500mm)
Electroconductive PE-HD (black).
Pipe with 32mm OD. Also available in 500mm length (see below). The pipe can easily be cut to the required length. Fitting and seal included.
Electroconductive PE-HD (black).
Length Part no.
300mm 106 435
900mm 106 436
1200mm 106 437
Electroconductive PE-HD (black).
Connects two pipes to one.
Electroconductive PE-HD (black).
Pipe with 32mm OD. Also available in 150mm length (see above). The pipe can easily be cut to the required length. Fitting and seal included.
∅32mm ID
∅32mm OD
150mm
Replacement sealPart no. 106408
500mm
∅32mm OD
∅32mm ID
Replacement sealPart no. 106408
Pipe SystemPipe System
∅32mm OD
∅32mm ID
∅32mm ID
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106 420 Elbow Section (G 1/2“)
Electroconductive PE-HD (black).
With fi tting and seal for ∅ 32mm pipes.
106 421
106 422 106 423
Bowed Section (∅32mm)
Bowed Section (G 1/2“) Blind Plug for ∅32mm Pipes
Electroconductive PE-EL (black).
With fi tting and seal for ∅ 32mm pipes.
Electroconductive PE-EL (black).
With fi tting and seal for ∅ 32mm pipes and G 1/2“ connection.
Electroconductive PE-HD (black).
Closes the line ends of ∅ 32mm Pipes.
∅32mm ID
∅32mm OD
∅32mm ID
G 1/2“ (f)
∅32mm ID
G 1/2“ (f)
Replacement sealPart no. 106 408
∅32mm OD
Pipe SystemPipe System
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106 415
106 410
Adapter G 1/2“ to GL 25
Adapter G 1/2“ to ∅11-17mm ID Pipe
Electroconductive PE-HD (black).
Connects the fl ex tube (see opposite page) to any components with G 1/2“ thread.
Electroconductive PE-HD (black).
Connects tubes with 11-17mm ID to any components with G 1/2“(f) thread. Please fasten the tubing with additional cable straps for optimum tightness.
Flex Tube with Compression Fitting
GL 25 (f)
∅12mm ODCompressionRings
Seal
GL 25 (f)
∅11mm OD
∅18mm OD
∅24mm
G 1/2“ (m)
Replacement sealPart no. 106 409
GL 25 (m)
∅24mm
G 1/2“ (m)
Replacement sealPart no. 106 409
Electroconductive PE-HD (black).
To meet the recent safety regulations in laboratory furnishing, this fl ex tube is designed to be mounted in drill holes of fume cupboards with a max. ID of 12mm. Available in diff erent materials and lengths.
Due to its fl exible structure, the fl ex tube also fi ts into narrow areas with low ceilings.
Part no. Length Material
106 465 600 mm PE-HD (conductive), black
106 467 600 mm PFA (conductive), black
106 466 1.500 mm PE-HD (conductive), black
106 468 1.500 mm PFA (conductive), black
Please care that the compression rings and seals are positioned correctly for optimum tightness (see above)!
Pipe SystemPipe System
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106 470
106 473
Shut-Off
Low Ceiling Adapter
Electroconductive PE-HD (black).
With shut-off .
Enables safe and easy exchange of fl uid containers without spilling of residual fl uids. Together with the low ceiling adapter (part no.106 473), the container will also fi t into narrow areas with low ceilings (see opposite page).
Electroconductive PE-HD (black).
Enables storage of the fl uid waste container in areas with low ceilings.
GL 25 (f)
GL 25 (m)
GL 25 (m)
GL 25 (f)
Open
Close
Pipe System
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ContainerConnectionsSCAT SafetyWasteCaps provide a safe connection of the pipe system to the waste container. Exhaust fi lters are blocking hazardous vapours to protect operators and their environment from damage.
This system is the current international standard for safe disposal of fl uid waste in HPLC laboratories.
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INFO Explosion Proof
The SafetyWasteCap with electric level alert has been ATEX approved for explosion protected areas. According to the statement of conformity released by TÜV Nord, it complies with the requirements of the following standards:
■ EN 60079-0:2006■ EN 60079-11:2007
Safety notice: the cap has to be fused by a switch amplifi er and may only be installed by qualifi ed personnel. Please ask your local safety responsible before installing any of these components.
Statement of conformity, released by TÜV Nord for use in explosion proof areas. Please ask your offi cial SCAT Europe distributor for a printed version free of charge.
Container Connections
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SafetyWasteCap with electric Level Alert
106 482 107 615
107 624
SafetyWasteCap (S60) Exhaust Filter (Size L)
Exhaust Filter Link
Electroconductive PE-HD (black).
With exhaust fi lter port. The exhaust fi lter avoids unfi ltered evaporation of hazardous substances during fl uid waste collecting.
Please order the exhaust fi lter separately (see next page)!
Cleans the exhaust air from solvent fumes and hazardous vapours. Contains our charcoal-based fi ltering granulate with a specifi c fi ltering surface of 1200m2/g.
Please notice: The fl ex tube only fi ts the cap if exhaust fi lter and fi lter link are combined! Please regard the fi lter link (see below) in your fi rst order to make sure that all components fi t together.
Electroconductive PE-HD (black).
With exhaust fi lter port and electric level alert. Gives an optic and acoustic warning when reaching critical fi lling level of your container.
Available in 2 diff erent thread sizes:
Thread size Part no.
S 60 106 480
S 90 106 484
For space-saving installation in narrow areas (e.g. cupboards with low ceiling).
GL 25 (m)
Exhaust Filter Port
Exhaust Filter(not included, please order separately - see
next page)
GL 25 (m)
Container ConnectionsContainer Connections
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