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© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL1
Integration Testing
Pavan Pagolu
Wipro Project Manager
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL2
Agenda
Approach
Assumptions
Plan to Manufacture
Order to Client Receipt
Request to Vendor Pay
1
2
3
4
5
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL3
Agenda
Enterprise Asset Management
HR and Payroll
Retire to Scrap
Controlling
6
7
8
9
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL4
Approach
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL5
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL6
Assumptions
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL7
Assumptions
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL8
Plan to Manufacture
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL9
MTS (Make to Stock) - BULK CEMENT
• Make to Stock (MTS) reduces delivery lead times to customers
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL10
MTS (Make to Stock) - BULK CEMENT
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL11
MTO (Make to Order) - BAG/ PACKED CEMENT
• Make to Order (MTO) helps to trigger the production only when the Sales order is booked
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL12
MTO (Make to Order) - BAG/ PACKED CEMENT
Planning department
Material Requirement Planning- Re-order Point
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Bulk Cement Silos
Sales department
Sales Order
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Sales department
Shipping
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL13
Order to Client Receipt
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL14
ORDER TO CLIENT RECEIPT – BULK CEMENT
Sales & Marketing department
Inquiry
Quotation
Sales department
Sales Order
Customer Service department (Plant)
Outbound Delivery
Sales department
Credit Memo Request
Dispatch department
Post Goods Issue
Debit Memo Request
Finance department
Billing (Account Receivables)
Profitability Analysis Reports
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL15
ORDER TO CLIENT RECEIPT – BAG CEMENT
Production department
Process Order Execution
Production department / Interim store
Bulk Cement Silos
Sales department
Sales Order
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management
Customer Service department (Plant)
Outbound Delivery
Dispatch department
Post Goods Issue
Costing Profitability Reports
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL16
CUSTOMER RETURNS
Sales department
Return Order
Customer Service department (Plant)
Return Delivery
Quality department
Quality Inspection
Dispatch department
Post Goods Receipt
Usage decision to Rework or Scrap
Finance department
Revaluation of Returned stock
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL17
Request to Vendor Pay
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL18
IMPORT PROCUREMENT
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL19
IMPORT PROCUREMENT
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL20
LOCAL PROCUREMENT & RETURN
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL21
LOCAL PROCUREMENT & RETURN
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL22
Enterprise Asset Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL23
ASSET PROCUREMENT
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL24
ASSET PROCUREMENT
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL25
CAPITAL MAINTENANCE
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL26
CAPITAL MAINTENANCE
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL27
SPECIAL MAINTENANCE
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL28
SPECIAL MAINTENANCE
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL29
CORRECTIVE MAINTENANCE
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL30
CORRECTIVE MAINTENANCE
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL31
CALIBRATION INSPECTION OF TEST EQUIPMENT
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL32
CALIBRATION INSPECTION OF TEST EQUIPMENT
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL33
HR and Payroll
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL34
HR - PAYROLL
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL35
HR - PAYROLL
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL36
Retire to Scrap
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL37
SCRAP SALES
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL38
SCRAP SALES
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL39
Controlling
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL40
CONTROLLING ACTIVITIES FOR PP & PM
• abcd
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL41
CONTROLLING ACTIVITIES FOR PP & PM
Planning department
Sales Forecast/ Planning
Material Requirement Planning
Planning Results
Purchasing department
Purchase order (PO)
Warehouse department
Goods Receipt (GR)
Production department
Process Order Execution
Finance department
Invoice (Account Payable)
Production department / Interim store
Mining Stores
Crushing Stock Piles
Raw meal, Clinker, Bulk Cement Silos
Sales department
Shipping
Finance department
Billing (Account Receivables)
Costing Profitability Reports
Finance department
Variance Calculation
Process Order Settlement
Quality Management Quality Management
Quality Management
Quality Management
Quality Management
© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL42
Thank You
Shoyeb Ahamad
shoyeb.ahamad@wipro.com
Wipro PP/QM Consultant
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