roundup: optimizing on the basis of hierarchical planning...
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SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 1
Roundup: Optimizing on the Basis of Hierarchical Planning Principles
mySAP Supply Chain Management
PD. Dr. Heinrich BraunDr. Dirk Meier-Barthold
GBU SCM
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 2
Agenda
111 Integration of SNP and PP/ DS
222 Example: Integrated campaign optimization
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 3
Integrating SNP and PP/DS planning
SNP
Respects PP/DS orders as fixed " Capacity reduction" Material flow
Planning SNP orders only in SNP Horizon
PP/DS
Respects pegged SNP demands as due dates" No capacity reduction" But material flow
No restriction for schedulingPP/DS orders
But release SNP orders only in PP/DS Horizon
PP/DS HorizonSNP Horizon
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 4
SNP considers setup in PP/DS
Setup for each bucket
Enhancing PP/DS orders by SNP orders
Bucket 1 Bucket 2
SNP
PP/DS
PP/DS-orders
PP/DSorders
Bucket 1 Bucket 2
SNP
PP/DS
A
BASNP-
orders
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 5
SNP considers setup in PP/DS
Setup for each bucket
Enhancing PP/DS orders by SNP orders
Bucket 1 Bucket 2
SNP
PP/DS
PP/DS-orders
PP/DSorders
Bucket 1 Bucket 2
SNP
PP/DS
B
ASNP-orders
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 6
Lotsize/campaigns spanning several buckets
Setup for each bucket
Setup for each lotsize/ campaign
SNP
SNP
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 7
Enhance campaigns
SNP
released SNP-order
PP/DS
SNP
PP/DS
PP/DS-orders
SNP-order
1. SNP plans order in the bucket at the end of the campaign, if capacity is available
2. PP release order in this bucket
3. Campaign optimizer tries to enhance the campaign, if allowed in optimizer profile
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 8
Sourcing of SNP to alternative Production Process Model orders
Can be respected for release to PP/DS orders
PP/DS need not create orders
SNP selects alternative PPMs (sourcing)
150
50
150
250
150
100
150
250
150
400
PPM1
PPM2
400
200
300
500
PPM1
PPM2
SNP-Orders
PPDS-Orders
Fix Lotsize: 150
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 9
Supply network wide campaign planning
1. Enhance plan horizon and actualize demands
2. Optimize supply chain plan
3. Release SNP-orders in PP/ DS-orders in PP/ DS-horizon
4. Campaign optimization in PP/ DS
5. Reoptimize supply chain plan (considering PP/DS optimization)
time
stages
Packaging
Bulk
Active Ingredient
Rolling planning schema
t t+1
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 10
Agenda
111 Integration of SNP and PP/ DS
222 Example: Integrated campaign optimization
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 11
Concept of integrated campaign optimization
SNP PP/DS
Supply Network Optimization
SNP-production orders
DP
Demand Planning withBill of Material
Release SNP-orders to PP/DS
PP/PI
Campaign planning for bottleneck resource
Trigger forreleasing to R/3
Release DP-forecastto SNP
PP/DS-production orders
R/3-production orders
Production ordersassigned to campaign
APO R/3
PP/PI-production ordersassigned to campaign
R/3-production ordersassigned to campaign
Deleting of PP/ DS production orders (optional)
PI-CIF
SNP-confirmed forecasts
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 12
An Example of integrated campaign optimization
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 13
Concept of Demand Planning with dependent demand
(Product 4711,Customer A, ...) (Product 4711,Customer B, ...)
(Component F,Product 4711,Customer A, ...) (Component F,Product 4711,Customer B,...)
DP-Relationships∑ ∑
*q *s
SNP-Relationships
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 14
Demand Planning with dependent demand (1)
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 15
Demand Planning with dependent demand (2)
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 16
Result of the Demand Planning
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 17
Release of Demand Planning forecast to SNP
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 18
Forecast im SNP
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 19
Strategy of the SNP-Optimizer
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 20
SNP-Optimizer result
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 21
SNP-Optimizer result for endproduct
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 22
Release of SNP-confirmed forecast to Demand Planning
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 23
SNP-confirmed forecast in Demand Planning
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 24
SNP-Optimizer result for bottled product (1)
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 25
SNP-Optimizer result for packaged product (2)
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 26
SNP-Optimizer result for bulk product
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 27
SNP-Optimizer result for active ingredient
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 28
SNP-Optimizer result for raw material
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 29
SNP-Optimizer result in PP/ DS planning table
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 30
Packaging
Bulk
Active Ingredients
SNP
PP/DS
SNP
PP/DS
SNP
PP/DS
Campaign Optimization
Campaign Optimization
Campaign Optimization
X
X XRounding value!!!
Production time of PP/DS orderSet up time of PP/ DS order between different campaignsSet up time of PP/DS order within a campaign
Demand
Production time of SNP order
Production horizon
Concept of SNP-order and PP/DS-order integration
Set up time of SNP order
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 31
Result of the release in the product view
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 32
Result of the release in the PP/DS planningtable
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 33
Strategy of the campaign optimizer
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 34
Result of the campaign planning for the active ingredients
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 35
Result of the campaign planning for the bulk product
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 36
Result of the campaign planning for the packaged product
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 37
Result of the campaign planning for the end product
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 38
Strategy of the Generic Algorithm
SAP AG 2001, SCM Optimization Infodays, Dr. Heinrich Braun 39
Result of the integrated campaign optimization
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