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Roadmap For The “Industrial Internet Of Things” (IIOT)

Neil Desrosiers – Mazak Corporation

Think about this…

IIOT is not “Thinking Outside the Box”IIOT is getting a NEW Box!

Applying todays technology and getting a today solution.Building solutions to enable future ideas / technology.

Two Constants on the Road to IIOT

Connectivity - >

Protocol Choice - >

(How are you connecting the device)

(How are you transmitting useful information)

Drivers = Scalability, ROI, Future Proof

Finally a Data Model for manufacturing terms!All devices output in the same language

Machine StatusTooling DataFile transfer / managementParts Info / serializationRobot / Bar-feed interfaceSensor / Maintenance Data

With MTConnect – Common Data model. Data “tags” are “Normalized”, UTC Time tamped

• ControllerMode• ExecutionState• RotaryVelocity

Enables Plug and PlaySame dashboard for all devices

MTC

onne

ct

Dictionary of manufacturing terms

• ControllerMode• ExecutionState• RotaryVelocity

How it Works

AdapterAgentHTTP://machinename:5000/current

Stateless (Request / Response)

Web service on port 5000

• Agents are what make a device MTConnect Compliant.• Adapters are OEM code that pump data into the AGENT for consumption by client apps.

Web Response from Google.com Web Response from MTConnect Agent

Adapters can be Hardware or Software

SoftwareAdapter

HardwareAdapter

API/Focus

HardwareAdapterDigital I/O

API

MTConnectAgent

Read Only Protocol (High level of Security)

Each device can read status of other devices and be SMART about surroundings

Read/Read method for interfaces

(Data Dictionary) MTConnect (Implied Semantics / Expressed meanings)

NewMachines

Paint Systems Assembly

MaintenancePre-emptive Diagnostics

Sensors

Utilization

Capacity Planning

MES

Enterprise Resource Planning (ERP)

OEE

Pure

Workplace Safety

Tool Management

Tool Presetters CMMsAnodizing

Lines

iSmartCurrentFocus

LegacyEquipment

Press Brakes Grinders Wire EDM

Quality

Simple Dashboards

Database

ProfibusEthernet I/POPC-UA

Connectivity (Security Concerns at Every Level)

Machine Network

Shop Network

Plant Network

Global Network

Shop Floor Office/Enterprise

ERP

DNC

vlan

OEE

Most IT dept’s do not allow factory communications to Enterprise systems. Today’s solution is to “Sandbox” the factory floor on it’s own network. (Virus, Malware, etc)

• Provide formidable solution to address today’s cyber security concerns• Meet IT requirements for control of security from SHOP to OFFICE• Create a Communications HUB for one or more machines / device• Provide “free flow” OPEN communications via MTConnect to Enterprise or cloud• Expandable platform for future capabilities

Design Goals For Connectivity

Launch Platform for IIOT!

Preemptive DiagnosticsEdge/Fog Computing

Maintenance

Enterprise Integration

Utilization/O.E.E.

Assists with DFARS ComplianceAvoid STUXNET

IIOT / Industry 4.0

Big Data / Analytics

Utilization

OEE

Securitycontrolled by IT dept

Edge Compute

Serialization/Traceability

Secure File Transfer

Scalability

Preventive MaintenanceExpansion / Adaptability

Process Data / DocumentsStreaming AnalyticsHigh Frequency Sampling

Connect for the Future

Analytics

UtilizationOEE

Thinking Small about Connectivity and Protocol

INOT / Industry NowhereIIOT / Industry 4.0

Educated yourself. (Mazak MTConnect Bootcamp )Consider security NOW! (SmartBox)

Use Online AGENTS…

http://mtconnect.mazakcorp.com

Call To Action

Thank you!ndesrosiers@mazakcorp.commtconnect@mazakcorp.com

Q&A