resource guide - milacron · the resource guide is organized under two main sec-tions; product...

Resource Guide

Table of Contents

00.00.001

Introduction Using This gUide ......................................................................................................................... 01.01.001

CatalogFemto NozzlesgaTe seal OpTiOns ..................................................................................................................... 04.01.001nOzzle pOwer and expansiOn ValUes ................................................................................ 04.01.002e-Type TOrpedO .......................................................................................................................... 04.01.010F-Type TOrpedO .......................................................................................................................... 04.01.030C-sprUe ......................................................................................................................................... 04.01.040hOT sprUe ..................................................................................................................................... 04.01.050C-ValVe ........................................................................................................................................... 04.01.060hOT ValVe ...................................................................................................................................... 04.01.070aCCU-ValVe Cx ............................................................................................................................. 04.01.080aCCU-ValVe Mx ............................................................................................................................. 04.01.090

Pico NozzlesgaTe seal OpTiOns ..................................................................................................................... 05.01.001nOzzle pOwer and expansiOn ValUes ................................................................................ 05.01.002e-Type TOrpedO .......................................................................................................................... 05.01.010F-Type TOrpedO .......................................................................................................................... 05.01.030Bi-MeTalliC C-sprUe .................................................................................................................. 05.01.040hOT sprUe ..................................................................................................................................... 05.01.050exTended hOT sprUe ................................................................................................................ 05.01.060Bi-MeTalliC C-ValVe .................................................................................................................... 05.01.080hOT ValVe ...................................................................................................................................... 05.01.090aCCU-ValVe Cx ............................................................................................................................. 05.01.100aCCU-ValVe Mx ..............................................................................................................................05.01.110

Centi NozzlesgaTe seal OpTiOns ..................................................................................................................... 06.01.001nOzzle pOwer and expansiOn ValUes ................................................................................ 06.01.002e-Type TOpedO ............................................................................................................................ 06.01.010F-Type TOpedO ............................................................................................................................. 06.01.030Bi-MeTalliC C-sprUe .................................................................................................................. 06.01.040hOT sprUe ..................................................................................................................................... 06.01.050exTended hOT sprUe ................................................................................................................ 06.01.060Bi-MeTalliC C-ValVe .................................................................................................................... 06.01.080hOT ValVe ...................................................................................................................................... 06.01.090aCCU-ValVe Cx ............................................................................................................................. 06.01.100aCCU-ValVe Mx ..............................................................................................................................06.01.110

Table of Contents

www.moldmasters.com 00.00.002

Catalog - continued Inlet ComponentslOCaTing rings ........................................................................................................................... 09.01.010lOCaTing rings ........................................................................................................................... 09.01.020lOCaTing rings ........................................................................................................................... 09.01.030lOCaTing rings ........................................................................................................................... 09.01.040MaChine nOzzle pad .................................................................................................................. 09.01.050inleT COMpOnenT ....................................................................................................................... 09.01.060inleT COMpOnenT ....................................................................................................................... 09.01.070ManiFOld CenTer heaTer ........................................................................................................ 09.01.080

Manifold ComponentsManiFOld lOCaTOrs .................................................................................................................. 10.01.010ValVe disk - 2 pC. exT. inVerTed sTyle ................................................................................. 10.01.020eCOdisk ......................................................................................................................................... 10.01.030

Valve ComponentsValVe aCTUaTOr seleCTiOn ......................................................................................................11.01.010hydraUliC ValVe gaTe ...............................................................................................................11.01.030hydraUliC ValVe gaTe wiThOUT Cylinder ..........................................................................11.01.040hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.050hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.060hydraUliC / pneUMaTiC ValVe gaTe wiTh anTi-rOTaTiOn .................................................11.01.070hydraUliC / pneUMaTiC ValVe gaTe wiTh anTi-rOTaTiOn .................................................11.01.080hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.090hydraUliC / pneUMaTiC ValVe gaTe wiTh anTi-rOTaTiOn .................................................11.01.100hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.110hydraUliC / pneUMaTiC ValVe gaTe wiTh anTi-rOTaTiOn .................................................11.01.120pneUMaTiC ValVe gaTe ...............................................................................................................11.01.130hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.140hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.150aCTUaTOr CirCUiT ........................................................................................................................11.03.010insTallaTiOn / exTraCTiOn TOOls ..........................................................................................11.04.010insTallaTiOn / exTraCTiOn TOOls ..........................................................................................11.04.020insTallaTiOn / exTraCTiOn TOOls ..........................................................................................11.04.030insTallaTiOn TOOls ....................................................................................................................11.04.040ValVe disk exTraCTiOn TOOls .................................................................................................11.04.050

Using This Guide

OverviewThe resource guide is organized under two main sec-tions; product lines and auxiliary components (used with more than one product line):

Getting StartedBuilding your Mold-Masters hot runner system has never been easier. To better understand what information you will find in this resource guide, we’ve included a brief description of each section.

Product Line SectionThe product lines are organized by processing capacity from small to large parts.

product line section section #

Femto nozzles 04.01.xxpico nozzles 05.01.xxCenti nozzles 06.01.xx

auxiliary components section section #

inlet Components 09.01.xxManifold Components 10.01.xxValve Components 11.01.xx

product line part size shot weigh t / gate

Femto small parts up to 10 gramspico Medium parts up to 20 gramsCenti Medium parts 15 to 50 grams

Nozzle Design Information nozzle style and gate detail information with cut out dimensions for tip, sprue, edge and valve gate systems.

01.01.001

Auxiliary Component SectionThis portion of the catalog contains component design details for products that can be used with more than one product line. This section contains the following parts:

inlet components - locating rings, inlet extension nozzles, both heated and non-heated backplate design data.

manifold components - manifold locators, valve disks, EcoDisks.

valve components - pneumatic and hydraulic actuators. references are made to appropriate product line(s) for each valve component.

Resource Guide Iconsicons are used to help you navigate through the vari-ous sections of the guide. They are used to identify the section you are in as well as point you in the direction of other related components that you may need to refer-ence (ie. nozzles, manifolds, accessories).

nozzles

inlet Components

Valve Components

Actuators, Tools

Manifold Components

Using This Guide

www.moldmasters.com

Resource Guide TerminologyMold-Masters uses various terms to refer to compo-nents listed in this resource. we recognize that “our” terms may not be yours and have prepared the following cross-reference to help you identify various components through-out the resource.

inlet component:The part of the hot runner system that makes contact with the machine nozzle. The machine nozzle radius (spherical radius) must be specified to suit the machine nozzle to be used. The machine nozzle should also have an opening to match the inlet component selected. longer inlet components can be selected where valve actuators are to be used, or as required by the mold design (refer to inlet Component section for examples).alternate terms: Sprue Bushing, Backplate, Center Heater, Inlet Extension, Machine Nozzle Pad.

nozzle:delivers melt from the manifold to the gate (refer to any nozzle section for examples).alternate terms: Drop, Hot Drop, Probe, Heater, Sprue, Cast, Heated Bushing.

gate seal:Connected to the nozzle, usually threaded into the noz-zle. provides a seal between the nozzle and the mold steel (refer to any nozzle section for examples).alternate terms: Transfer seal, T-seal, Tit-seal.

01.01.002

torpedo:pointed component usually inserted into the front of the nozzle and held in place by the gate seal. Used in cer-tain gating techniques to conduct heat into the gate and to minimize gate vestige (refer to any nozzle section for examples).alternate terms: Tip.

liner/sprue:Component held in place in the front of the nozzle by the gate seal. Used in certain valve and sprue gating tech-niques (refer to any Nozzle section for examples).

valve pin:pin which shuts off in the gate on valve gating techniques (refer to Valve Components Section for ex-amples).alternate terms: Needle, Shut-off pin, Valve Stem.

valve actuator:Unit mounted into the top plate over the manifold to make the valve pins move. Can be operated by com-pressed air (pneumatic) or by pressurized oil (hydraulic) (refer to Valve Component section for examples).alternate terms: Hydraulic Unit, Pneumatic Unit, Cylinder, Piston.

locating ring:ring used to position the system in the mold plate and the mold in the machine (refer to inlet Component sec-tion for examples).

nozzle well: Cutout in moldplate to fit nozzle (see any Nozzle Section for examples).

Using This Guide

Gate Detail Page MapPlease review this page to assist you with locating specific information on each gate detail page.

Design GuideFemto

www.moldmasters.com

04.01.010

E-Type Torpedo

specific torque values for gate seal

nozzle options:part number, specific “L” dims, relating to process temp. and nozzle length

gate cut out dimensions

icon indicates product section i.e. nozzle, inlet components

gating method name

page coderelease date

“L” references critical dimension from flange to tip

01.01.003

Using This Guide

www.moldmasters.com

Important Noticeit is important to always verify catalog page content by reviewing latest version available. please contact your local hot runner specialist or nearest Mold-Masters office before commencing any final design work.

If you have any questions or need assistance, please contact your local Mold-Masters headquarters:

• North America | +1 905 877 0185 | info@moldmasters.com• Europe | +49 7221 50990 | europe@moldmasters.com• Asia | +86 512 861 62 882 | mmc-sales@moldmasters.com

01.01.004

04.01.001

Gate Seal Options

www.moldmasters.com

04.01.002

Nozzle Power and Expansion Values

04.01.010

E-Type Torpedo

www.moldmasters.com

04.01.030

F-Type Torpedo

04.01.040

C-Sprue

www.moldmasters.com

04.01.050

Hot Sprue

04.01.060

C-Valve

www.moldmasters.com

04.01.070

Hot Valve

04.01.080

Accu-Valve CX

www.moldmasters.com

04.01.090

Accu-Valve MX

05.01.001

Gate Seal Options

www.moldmasters.com

05.01.002

05.01.010

E-Type Torpedo

www.moldmasters.com

05.01.030

F-Type Torpedo

05.01.040

Bi-Metallic C-Sprue

www.moldmasters.com

05.01.050

Hot Sprue

05.01.060

Extended Hot Sprue

www.moldmasters.com

05.01.080

Bi-Metallic C-Valve

05.01.090

Hot Valve

www.moldmasters.com

05.01.100

Accu-Valve CX

05.01.110

Accu-Valve MX

06.01.001

Gate Seal Options

www.moldmasters.com

06.01.002

06.01.010

E-Type Topedo

www.moldmasters.com

06.01.030

F-Type Topedo

06.01.040

Bi-Metallic C-Sprue

www.moldmasters.com

06.01.050

Hot Sprue

06.01.060

Extended Hot Sprue

www.moldmasters.com

06.01.080

Bi-Metallic C-Valve

06.01.090

Hot Valve

www.moldmasters.com

06.01.100

Accu-Valve CX

06.01.110

Accu-Valve MX

Inlet Components

09.01.010

Locating Rings

Inlet Components

www.moldmasters.com

09.01.020

Locating Rings

Inlet Components

09.01.030

Locating Rings

Inlet Components

www.moldmasters.com

09.01.040

Locating Rings

Inlet Components

09.01.050

Machine Nozzle Pad

Inlet Components

www.moldmasters.com

09.01.060

Inlet Component

Inlet Components

09.01.070

Inlet Component

Inlet Components

www.moldmasters.com

09.01.080

Manifold Center Heater

Manifold Components

10.01.010

Manifold Locators

Manifold Components

www.moldmasters.com

10.01.020

Valve Disk - 2 Pc. Ext. Inverted Style

Manifold Components

10.01.030

EcoDisk

Valve Components

11.01.010

Valve Actuator Selection

Valve Components

www.moldmasters.com

11.01.030

Hydraulic Valve Gate

Valve Components

11.01.040

Hydraulic Valve Gate without Cylinder

Valve Components

www.moldmasters.com

11.01.050

Hydraulic / Pneumatic Valve Gate

Valve Components

11.01.060

Valve Components

www.moldmasters.com

11.01.070

Hydraulic / Pneumatic Valve Gate with Anti-Rotation

Valve Components

11.01.080

Valve Components

www.moldmasters.com

11.01.090

Valve Components

11.01.100

Valve Components

www.moldmasters.com

11.01.110

Valve Components

11.01.120

Valve Components

www.moldmasters.com

11.01.130

Pneumatic Valve Gate

Valve Components

11.01.140

Valve Components

www.moldmasters.com

11.01.150

Valve Components

11.03.010

Actuator Circuit

Valve Components

www.moldmasters.com

11.04.010

Installation / Extraction Tools

Valve Components

11.04.020

Valve Components

www.moldmasters.com

11.04.030

Valve Components

11.04.040

Installation Tools

Valve Components

www.moldmasters.com

11.04.050

Valve Disk Extraction Tools

Certificates

ISO 9001:2008

Design and manufacture of processing systems (hot runners), temperature controllers, full mold or hot half solutions, PET systems, and related auxiliary components used in plastic injection molds. Certificate No.: CERT-0067490 Original Certification Date: September 3, 1993 File No.: 002260 Current Certification Date: December 21, 2012 Issue Date: December 12, 2012 Certificate Expiry Date: December 20, 2015

Chris Jouppi President, QMI-SAI Canada Limited

Mold-Masters (2007) Limited 233 Armstrong Avenue, Georgetown, Ontario L7G 4X5 Canada

Refer to Attachment to Certificate of Registration dated December 12, 2012 for additional certified sites

This is to certify that

operates a

which complies with the requirements of

for the following scope of registration

Quality Management System

________________________________________________________________________________

Registered by:SAI Global Certification Services Pty Ltd, 286 Sussex Street, Sydney NSW 2000 Australia with QMI-SAI Canada Limited, 20 Carlson Court, Suite 200, Toronto, Ontario M9W 7K6 Canada (SAI GLOBAL). This registration is subject to the SAI Global Terms and Conditions for Certification. While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate remains the property of SAI Global and must be returned to them upon request. To verify that this certificate is current, please refer to the SAI Global On-Line Certification Register: www.qmi-saiglobal.com/qmi_companies/

CERTIFICATE OF REGISTRATION

ISO 9001

Guillaume Gignac, ing.f Vice President, Corporate Operations, Accreditation & Quality QMI-SAI Canada Limited

Certificates

www.moldmasters.com

CERTIFICATE

The Certification Body of TÜV SÜD Management Service GmbH

certifies that

Mold-Masters Europa GmbH

Neumattring 1 D-76532 Baden-Baden

has established and applies a Quality Management System for

Production and Sales of Standard/ Custom Hot Runner Systems, Temperature Controllers,

Hot Halves, and Related Auxiliary Components for Use in the Plastic Injection Molding Process.

An audit was performed, Report No. 70045133 Proof has been furnished that the requirements

according to

ISO 9001:2008

are fulfilled. The certificate is valid until 2015-05-04 Certificate Registration No. 12 100 28325 TMS

Munich, 2012-06-28

QMS-TGA-ZM-07-92

Certificates

*10-year warranty restrictions apply. Visit moldmasters.com for details.

Global Headquarters - CanadaMold-Masters (2007) Limited

tel: +1 905 877 0185fax: +1 905 873 2818

email: info@moldmasters.com

BrazilMold-Masters do Brasil Ltda.

tel: +55 19 3518 0699fax: +55 19 3518 0699

email: vendas@moldmasters.com.br

MexicoMilacron Mexicana

tel: +52 55 5386-3620fax: +52 55 5386-3621

email: plastec@plastecusa.com

U.S.A.Mold-Masters Injectioneering LLC

tel: +1 586 752 6551fax: +1 586 752 6552

email: mmi-inq@moldmasters.com

European Headquarters - Germany Mold-Masters Europa GmbH

tel: +49 7221 50990fax: +49 7221 53093

email: europe@moldmasters.com

Austria / East and South East Europe Mold-Masters Handelsges m.b.H.

tel: +43 7582 51877fax: +43 7582 51877 18

email: at@moldmasters.com

FranceMold-Masters France

tel: +33 (0) 1 78 05 40 20fax: +33 (0) 1 78 05 40 30

email: fr@moldmasters.com

SpainMold-Masters Españatel: +34 93 802 36 01fax: +34 93 802 49 08

email: es@moldmasters.com

United KingdomMold-Masters (UK) Limitedtel: +44 (0) 1432 265768fax: +44 (0) 1432 263782

email: uk@moldmasters.com

TurkeyMold-Masters Europa GmbH

tel: +90 216 577 32 44fax: +90 216 577 32 45

email: turkey@moldmasters.com

Asian Headquarters - ChinaMold-Masters (Kunshan) Co, Ltd.

tel.: +86 512 86162882fax: +86 512 86162883

email: mmc-sales@moldmasters.com

IndiaMold-Masters Technologies Private Ltd.

tel: +91 422 423 4888fax: +91 422 423 4800

email: mmtplinfo@moldmasters.com

JapanMold-Masters K.K.

tel: +81 44 986 2101fax: +81 44 986 3145

email: info@mmkk.co.jp

KoreaMold-Masters Korea Ltd.

tel:+82 2 2082 4755fax:+82 2 2082 4756

email: mmkr-sales@moldmasters.com

SingaporeMold-Masters Singapore PTE Ltd.

tel: +65 6261 7793fax: +65 6261 8378

email: mmsinfo@moldmasters.com

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