resource guide - milacron · the resource guide is organized under two main sec-tions; product...
TRANSCRIPT
Resource Guide
Table of Contents
www.moldmasters.com© 2015 Mold-Masters (2007) Limited. All Rights ReservedRevised March 2015
00.00.001
Introduction Using This gUide ......................................................................................................................... 01.01.001
CatalogFemto NozzlesgaTe seal OpTiOns ..................................................................................................................... 04.01.001nOzzle pOwer and expansiOn ValUes ................................................................................ 04.01.002e-Type TOrpedO .......................................................................................................................... 04.01.010F-Type TOrpedO .......................................................................................................................... 04.01.030C-sprUe ......................................................................................................................................... 04.01.040hOT sprUe ..................................................................................................................................... 04.01.050C-ValVe ........................................................................................................................................... 04.01.060hOT ValVe ...................................................................................................................................... 04.01.070aCCU-ValVe Cx ............................................................................................................................. 04.01.080aCCU-ValVe Mx ............................................................................................................................. 04.01.090
Pico NozzlesgaTe seal OpTiOns ..................................................................................................................... 05.01.001nOzzle pOwer and expansiOn ValUes ................................................................................ 05.01.002e-Type TOrpedO .......................................................................................................................... 05.01.010F-Type TOrpedO .......................................................................................................................... 05.01.030Bi-MeTalliC C-sprUe .................................................................................................................. 05.01.040hOT sprUe ..................................................................................................................................... 05.01.050exTended hOT sprUe ................................................................................................................ 05.01.060Bi-MeTalliC C-ValVe .................................................................................................................... 05.01.080hOT ValVe ...................................................................................................................................... 05.01.090aCCU-ValVe Cx ............................................................................................................................. 05.01.100aCCU-ValVe Mx ..............................................................................................................................05.01.110
Centi NozzlesgaTe seal OpTiOns ..................................................................................................................... 06.01.001nOzzle pOwer and expansiOn ValUes ................................................................................ 06.01.002e-Type TOpedO ............................................................................................................................ 06.01.010F-Type TOpedO ............................................................................................................................. 06.01.030Bi-MeTalliC C-sprUe .................................................................................................................. 06.01.040hOT sprUe ..................................................................................................................................... 06.01.050exTended hOT sprUe ................................................................................................................ 06.01.060Bi-MeTalliC C-ValVe .................................................................................................................... 06.01.080hOT ValVe ...................................................................................................................................... 06.01.090aCCU-ValVe Cx ............................................................................................................................. 06.01.100aCCU-ValVe Mx ..............................................................................................................................06.01.110
Table of Contents
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www.moldmasters.com 00.00.002
Catalog - continued Inlet ComponentslOCaTing rings ........................................................................................................................... 09.01.010lOCaTing rings ........................................................................................................................... 09.01.020lOCaTing rings ........................................................................................................................... 09.01.030lOCaTing rings ........................................................................................................................... 09.01.040MaChine nOzzle pad .................................................................................................................. 09.01.050inleT COMpOnenT ....................................................................................................................... 09.01.060inleT COMpOnenT ....................................................................................................................... 09.01.070ManiFOld CenTer heaTer ........................................................................................................ 09.01.080
Manifold ComponentsManiFOld lOCaTOrs .................................................................................................................. 10.01.010ValVe disk - 2 pC. exT. inVerTed sTyle ................................................................................. 10.01.020eCOdisk ......................................................................................................................................... 10.01.030
Valve ComponentsValVe aCTUaTOr seleCTiOn ......................................................................................................11.01.010hydraUliC ValVe gaTe ...............................................................................................................11.01.030hydraUliC ValVe gaTe wiThOUT Cylinder ..........................................................................11.01.040hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.050hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.060hydraUliC / pneUMaTiC ValVe gaTe wiTh anTi-rOTaTiOn .................................................11.01.070hydraUliC / pneUMaTiC ValVe gaTe wiTh anTi-rOTaTiOn .................................................11.01.080hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.090hydraUliC / pneUMaTiC ValVe gaTe wiTh anTi-rOTaTiOn .................................................11.01.100hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.110hydraUliC / pneUMaTiC ValVe gaTe wiTh anTi-rOTaTiOn .................................................11.01.120pneUMaTiC ValVe gaTe ...............................................................................................................11.01.130hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.140hydraUliC / pneUMaTiC ValVe gaTe .......................................................................................11.01.150aCTUaTOr CirCUiT ........................................................................................................................11.03.010insTallaTiOn / exTraCTiOn TOOls ..........................................................................................11.04.010insTallaTiOn / exTraCTiOn TOOls ..........................................................................................11.04.020insTallaTiOn / exTraCTiOn TOOls ..........................................................................................11.04.030insTallaTiOn TOOls ....................................................................................................................11.04.040ValVe disk exTraCTiOn TOOls .................................................................................................11.04.050
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Using This Guide
OverviewThe resource guide is organized under two main sec-tions; product lines and auxiliary components (used with more than one product line):
Getting StartedBuilding your Mold-Masters hot runner system has never been easier. To better understand what information you will find in this resource guide, we’ve included a brief description of each section.
Product Line SectionThe product lines are organized by processing capacity from small to large parts.
product line section section #
Femto nozzles 04.01.xxpico nozzles 05.01.xxCenti nozzles 06.01.xx
auxiliary components section section #
inlet Components 09.01.xxManifold Components 10.01.xxValve Components 11.01.xx
product line part size shot weigh t / gate
Femto small parts up to 10 gramspico Medium parts up to 20 gramsCenti Medium parts 15 to 50 grams
Nozzle Design Information nozzle style and gate detail information with cut out dimensions for tip, sprue, edge and valve gate systems.
01.01.001
Auxiliary Component SectionThis portion of the catalog contains component design details for products that can be used with more than one product line. This section contains the following parts:
inlet components - locating rings, inlet extension nozzles, both heated and non-heated backplate design data.
manifold components - manifold locators, valve disks, EcoDisks.
valve components - pneumatic and hydraulic actuators. references are made to appropriate product line(s) for each valve component.
Resource Guide Iconsicons are used to help you navigate through the vari-ous sections of the guide. They are used to identify the section you are in as well as point you in the direction of other related components that you may need to refer-ence (ie. nozzles, manifolds, accessories).
nozzles
inlet Components
Valve Components
Actuators, Tools
Manifold Components
Using This Guide
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Resource Guide TerminologyMold-Masters uses various terms to refer to compo-nents listed in this resource. we recognize that “our” terms may not be yours and have prepared the following cross-reference to help you identify various components through-out the resource.
inlet component:The part of the hot runner system that makes contact with the machine nozzle. The machine nozzle radius (spherical radius) must be specified to suit the machine nozzle to be used. The machine nozzle should also have an opening to match the inlet component selected. longer inlet components can be selected where valve actuators are to be used, or as required by the mold design (refer to inlet Component section for examples).alternate terms: Sprue Bushing, Backplate, Center Heater, Inlet Extension, Machine Nozzle Pad.
nozzle:delivers melt from the manifold to the gate (refer to any nozzle section for examples).alternate terms: Drop, Hot Drop, Probe, Heater, Sprue, Cast, Heated Bushing.
gate seal:Connected to the nozzle, usually threaded into the noz-zle. provides a seal between the nozzle and the mold steel (refer to any nozzle section for examples).alternate terms: Transfer seal, T-seal, Tit-seal.
01.01.002
torpedo:pointed component usually inserted into the front of the nozzle and held in place by the gate seal. Used in cer-tain gating techniques to conduct heat into the gate and to minimize gate vestige (refer to any nozzle section for examples).alternate terms: Tip.
liner/sprue:Component held in place in the front of the nozzle by the gate seal. Used in certain valve and sprue gating tech-niques (refer to any Nozzle section for examples).
valve pin:pin which shuts off in the gate on valve gating techniques (refer to Valve Components Section for ex-amples).alternate terms: Needle, Shut-off pin, Valve Stem.
valve actuator:Unit mounted into the top plate over the manifold to make the valve pins move. Can be operated by com-pressed air (pneumatic) or by pressurized oil (hydraulic) (refer to Valve Component section for examples).alternate terms: Hydraulic Unit, Pneumatic Unit, Cylinder, Piston.
locating ring:ring used to position the system in the mold plate and the mold in the machine (refer to inlet Component sec-tion for examples).
nozzle well: Cutout in moldplate to fit nozzle (see any Nozzle Section for examples).
Using This Guide
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Gate Detail Page MapPlease review this page to assist you with locating specific information on each gate detail page.
Design GuideFemto
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04Fe
mto
Noz
zles
04.01.010
E-Type Torpedo
specific torque values for gate seal
nozzle options:part number, specific “L” dims, relating to process temp. and nozzle length
gate cut out dimensions
icon indicates product section i.e. nozzle, inlet components
gating method name
page coderelease date
“L” references critical dimension from flange to tip
01.01.003
Using This Guide
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Important Noticeit is important to always verify catalog page content by reviewing latest version available. please contact your local hot runner specialist or nearest Mold-Masters office before commencing any final design work.
If you have any questions or need assistance, please contact your local Mold-Masters headquarters:
• North America | +1 905 877 0185 | [email protected]• Europe | +49 7221 50990 | [email protected]• Asia | +86 512 861 62 882 | [email protected]
01.01.004
Femto
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04Fe
mto
Noz
zles
04.01.001
Gate Seal Options
Femto
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04Fe
mto
Noz
zles
04.01.002
Nozzle Power and Expansion Values
Femto
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04Fe
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Noz
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04.01.010
E-Type Torpedo
Femto
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04Fe
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Noz
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04.01.030
F-Type Torpedo
Femto
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04Fe
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Noz
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04.01.040
C-Sprue
Femto
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04Fe
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Noz
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04.01.050
Hot Sprue
Femto
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04Fe
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04.01.060
C-Valve
Femto
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04Fe
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Noz
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04.01.070
Hot Valve
Femto
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04Fe
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Noz
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04.01.080
Accu-Valve CX
Femto
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04Fe
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Noz
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04.01.090
Accu-Valve MX
Pico
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05P
ico
Noz
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05.01.001
Gate Seal Options
Pico
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05P
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Noz
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05.01.002
Nozzle Power and Expansion Values
Pico
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05P
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Noz
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05.01.010
E-Type Torpedo
Pico
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05P
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Noz
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05.01.030
F-Type Torpedo
Pico
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05P
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Noz
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05.01.040
Bi-Metallic C-Sprue
Pico
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05P
ico
Noz
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05.01.050
Hot Sprue
Pico
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05P
ico
Noz
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05.01.060
Extended Hot Sprue
Pico
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05P
ico
Noz
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05.01.080
Bi-Metallic C-Valve
Pico
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05P
ico
Noz
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05.01.090
Hot Valve
Pico
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05P
ico
Noz
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05.01.100
Accu-Valve CX
Pico
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05P
ico
Noz
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05.01.110
Accu-Valve MX
Centi
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06C
enti
Noz
zles
06.01.001
Gate Seal Options
Centi
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06C
enti
Noz
zles
06.01.002
Nozzle Power and Expansion Values
Centi
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06C
enti
Noz
zles
06.01.010
E-Type Topedo
Centi
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06C
enti
Noz
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06.01.030
F-Type Topedo
Centi
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06C
enti
Noz
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06.01.040
Bi-Metallic C-Sprue
Centi
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06C
enti
Noz
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06.01.050
Hot Sprue
Centi
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06C
enti
Noz
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06.01.060
Extended Hot Sprue
Centi
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06C
enti
Noz
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06.01.080
Bi-Metallic C-Valve
Centi
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06C
enti
Noz
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06.01.090
Hot Valve
Centi
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06C
enti
Noz
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06.01.100
Accu-Valve CX
Centi
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06C
enti
Noz
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06.01.110
Accu-Valve MX
Inlet Components
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09In
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Com
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09.01.010
Locating Rings
Inlet Components
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09In
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09.01.020
Locating Rings
Inlet Components
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09In
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09.01.030
Locating Rings
Inlet Components
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09In
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09.01.040
Locating Rings
Inlet Components
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09In
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09.01.050
Machine Nozzle Pad
Inlet Components
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09In
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09.01.060
Inlet Component
Inlet Components
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09.01.070
Inlet Component
Inlet Components
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09In
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09.01.080
Manifold Center Heater
Manifold Components
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10M
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10.01.010
Manifold Locators
Manifold Components
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10M
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10.01.020
Valve Disk - 2 Pc. Ext. Inverted Style
Manifold Components
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10M
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10.01.030
EcoDisk
Valve Components
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11V
alve
Com
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11.01.010
Valve Actuator Selection
Valve Components
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11V
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Com
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11.01.030
Hydraulic Valve Gate
Valve Components
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11V
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Com
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11.01.040
Hydraulic Valve Gate without Cylinder
Valve Components
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11V
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Com
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11.01.050
Hydraulic / Pneumatic Valve Gate
Valve Components
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11V
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Com
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11.01.060
Hydraulic / Pneumatic Valve Gate
Valve Components
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11V
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11.01.070
Hydraulic / Pneumatic Valve Gate with Anti-Rotation
Valve Components
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11V
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11.01.080
Hydraulic / Pneumatic Valve Gate with Anti-Rotation
Valve Components
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11V
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11.01.090
Hydraulic / Pneumatic Valve Gate
Valve Components
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11V
alve
Com
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nts
11.01.100
Hydraulic / Pneumatic Valve Gate with Anti-Rotation
Valve Components
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11V
alve
Com
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11.01.110
Hydraulic / Pneumatic Valve Gate
Valve Components
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11V
alve
Com
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11.01.120
Hydraulic / Pneumatic Valve Gate with Anti-Rotation
Valve Components
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11V
alve
Com
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11.01.130
Pneumatic Valve Gate
Valve Components
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11V
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Com
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11.01.140
Hydraulic / Pneumatic Valve Gate
Valve Components
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11V
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Com
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11.01.150
Hydraulic / Pneumatic Valve Gate
Valve Components
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11V
alve
Com
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11.03.010
Actuator Circuit
Valve Components
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11V
alve
Com
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11.04.010
Installation / Extraction Tools
Valve Components
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11V
alve
Com
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11.04.020
Installation / Extraction Tools
Valve Components
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11V
alve
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11.04.030
Installation / Extraction Tools
Valve Components
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alve
Com
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11.04.040
Installation Tools
Valve Components
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11V
alve
Com
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11.04.050
Valve Disk Extraction Tools
Certificates
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ISO 9001:2008
Design and manufacture of processing systems (hot runners), temperature controllers, full mold or hot half solutions, PET systems, and related auxiliary components used in plastic injection molds. Certificate No.: CERT-0067490 Original Certification Date: September 3, 1993 File No.: 002260 Current Certification Date: December 21, 2012 Issue Date: December 12, 2012 Certificate Expiry Date: December 20, 2015
Chris Jouppi President, QMI-SAI Canada Limited
Mold-Masters (2007) Limited 233 Armstrong Avenue, Georgetown, Ontario L7G 4X5 Canada
Refer to Attachment to Certificate of Registration dated December 12, 2012 for additional certified sites
This is to certify that
operates a
which complies with the requirements of
for the following scope of registration
Quality Management System
________________________________________________________________________________
Registered by:SAI Global Certification Services Pty Ltd, 286 Sussex Street, Sydney NSW 2000 Australia with QMI-SAI Canada Limited, 20 Carlson Court, Suite 200, Toronto, Ontario M9W 7K6 Canada (SAI GLOBAL). This registration is subject to the SAI Global Terms and Conditions for Certification. While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate remains the property of SAI Global and must be returned to them upon request. To verify that this certificate is current, please refer to the SAI Global On-Line Certification Register: www.qmi-saiglobal.com/qmi_companies/
CERTIFICATE OF REGISTRATION
ISO 9001
Guillaume Gignac, ing.f Vice President, Corporate Operations, Accreditation & Quality QMI-SAI Canada Limited
Certificates
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CERTIFICATE
The Certification Body of TÜV SÜD Management Service GmbH
certifies that
Mold-Masters Europa GmbH
Neumattring 1 D-76532 Baden-Baden
has established and applies a Quality Management System for
Production and Sales of Standard/ Custom Hot Runner Systems, Temperature Controllers,
Hot Halves, and Related Auxiliary Components for Use in the Plastic Injection Molding Process.
An audit was performed, Report No. 70045133 Proof has been furnished that the requirements
according to
ISO 9001:2008
are fulfilled. The certificate is valid until 2015-05-04 Certificate Registration No. 12 100 28325 TMS
Munich, 2012-06-28
QMS-TGA-ZM-07-92
Certificates
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*10-year warranty restrictions apply. Visit moldmasters.com for details.
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tel: +33 (0) 1 78 05 40 20fax: +33 (0) 1 78 05 40 30
email: [email protected]
SpainMold-Masters Españatel: +34 93 802 36 01fax: +34 93 802 49 08
email: [email protected]
United KingdomMold-Masters (UK) Limitedtel: +44 (0) 1432 265768fax: +44 (0) 1432 263782
email: [email protected]
TurkeyMold-Masters Europa GmbH
tel: +90 216 577 32 44fax: +90 216 577 32 45
email: [email protected]
Asian Headquarters - ChinaMold-Masters (Kunshan) Co, Ltd.
tel.: +86 512 86162882fax: +86 512 86162883
email: [email protected]
IndiaMold-Masters Technologies Private Ltd.
tel: +91 422 423 4888fax: +91 422 423 4800
email: [email protected]
JapanMold-Masters K.K.
tel: +81 44 986 2101fax: +81 44 986 3145
email: [email protected]
KoreaMold-Masters Korea Ltd.
tel:+82 2 2082 4755fax:+82 2 2082 4756
email: [email protected]
SingaporeMold-Masters Singapore PTE Ltd.
tel: +65 6261 7793fax: +65 6261 8378
email: [email protected]