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Production Inkjet – The MarketProduction Inkjet – The Market, Technology, and Pigments
D. Varney – Omya, Inc.
V. Kukkamo, R. Frisk, and M. Kässberger – Omya, AG
PaperCon 2011 Page 1390
Content
Market trends and Omya’s focus
Technology Technology
Pigment solutions
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.20112
PaperCon 2011 Page 1391
Future Outlook for the Publishing Industry
Traditional paper media Digital paper media Electronic media
Printed on paper Print on-demand on paper Electronic booksPrinted on paper substrate
High volume print jobs
Print on demand on paper substrate
Personalization
Variable data printing
Electronic books
Electronic news papers
Electronic advertising
“Substrate” laptopp g
Target marketing Substrate laptop,
tablets, smart phones…
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.20113
PaperCon 2011 Page 1392
Development of Digital Printing
Market share of various printing processes based on revenue (source PIRA)
Drivers for digital printingOffset Digital Other
Low TCO (total cost of ownership)
Low cost of entry
Sustainability Sustainability
Various business models
Transpromo52
48
39 Multi channel marketing
On-demand printing
Etc
34 3439 36
32
Etc…
9
16
2008 2013 2018
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.20114
PaperCon 2011 Page 1393
One Business Model - Transpromo
F t ti l d t t t ti l i tiFrom transactional document to transpromotional communication
..
Traditional statement
Transpromo statement
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.20115
PaperCon 2011 Page 1394
Positioning of Inkjet Printing and Omya’s Focus
Number of copies / job
2nd Gen.Pig inks
Production inkjet1st Gen.Dye inks
Wid
Offset
y
Wide format
SO-HO Digital
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.20116 Print speed
PaperCon 2011 Page 1395
Content
Market trends and Omya’s focus
Technology
Pigment solutions
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.20117
PaperCon 2011 Page 1396
Production Inkjet – High Speed Presses
N t h l f i kj t b i tiNew technology of inkjet web printing
Kodak Stream Océ Jetstream•Piezoelectric DoD
•CIJ•Pigmented inks
Piezoelectric DoD•Dye based inks
HP Web Press•Thermal DoD
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.20118Source:
www.kodak.com; www.hp.com; www.oce.com
•Thermal DoD•Pigmented inks•Bonding agent
PaperCon 2011 Page 1397
Paper Requirements for Production Inkjet
1st generation (dye inks) Cationic surface Cationic surface Medium absorption capacity
2nd generation (pigmented inks) 2 generation (pigmented inks) Functional coating required Low to medium absorption capacity
Pigment solutions Omyajet® 5000 for 1st generation
N i t l ti b i d l d f 2nd New pigment solution being developed for 2nd
generation
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.20119
PaperCon 2011 Page 1398
Content
Market trends and Omya’s focus
Technology
Pigment solutions
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.201110
PaperCon 2011 Page 1399
Pigment Requirements for Production Inkjet – Omyajet® 5000
Simple formulation
Excellent runnability
On-line single coated
High solids content
Excellent rheology
Low binder demand
Superior cost / performance Superior cost / performance
Excellent b/w and color printability with dye inks
Omyajet® 5010 FL (50 % solids) Omyajet 5010 FL (50 % solids) Omyajet® 5020 ME (60 % solids)
Fills gap between surface treated & specialty inkjet grades
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.201111
Fills gap between surface treated & specialty inkjet grades
PaperCon 2011 Page 1400
Development Status of Omyajet® 5010
Omyajet® 5010 50 % FL Commercially available, produced in Vermont 50 % solids MCC technology MCC technology Cationically dispersed Model formulation for dye inks:y
5…7 pts PVOH 0…3 pts Starch 3…5 pts P-DADMAC (Cationic additive)
MSP / Blade coating
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.201112
PaperCon 2011 Page 1401
Development Status of Omyajet® 5020
Omyajet® 5020 60 % ME Commercially available produced in Norway Commercially available, produced in Norway 60 % solids MCC technologyMCC technology Anionically dispersed Model formulation for dye inks:
3…5 pts PVOH 0…3 pts Starch 5 7 pts P DADMAC (Cationic additive) 5…7 pts P-DADMAC (Cationic additive)
MSP / Blade coating
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.201113
PaperCon 2011 Page 1402
Application Example Using Omyajet® 5000
Image anal sis printed ith OCE Jetstream (d e based inks)Image analysis printed with OCE Jetstream (dye based inks)
Coated offset paperp p Lack in absorption volume bleeding, mottling Anionic surface poor optical density, no water
fastness
Coated inkjet paper from market 100 pts Silica pigment 20…40 pts PVOH binder 20 30 % coating solids 20…30 % coating solids
Omyajet 5000 coated inkjet paper 100 pts CaCO pigment 100 pts CaCO3 pigment < 5 pts of binder 50 % solids
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.201114
PaperCon 2011 Page 1403
Omyajet® 5000 Approach for Coated Inkjet Paper
Coated offset paperPPS [μm]
Porosity[ l/ i ]
0.0Coated
Omyajet 5000coated inkjet
[ml/min]Gloss[%]
20
40
60
3.0
1.5
200
0inkjet paper from market
Pore volume[cm³ g-1]
jpaper
Optical density[/]
00.20.40.6
0
204.5
600
400
5.04.03.02.0 [/]45
65
85
5.04.03.02.0
12 0
18.085
90
C2C bleed [mm²]Water fastness [%]
1056.0
12.0
75
80
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.201115 Mottling [/]0
PaperCon 2011 Page 1404
Thank you for your attention!
This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.
06.04.201116
PaperCon 2011 Page 1405
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