production inkjet - the market, technology, and pigments ppt.pdfpigment solutions omyajet® 5000 for...

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Production Inkjet The Market Production Inkjet The Market, Technology, and Pigments D. Varney – Omya, Inc. V. Kukkamo, R. Frisk, and M. Kässberger – Omya, AG PaperCon 2011 Page 1390

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Page 1: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Production Inkjet – The MarketProduction Inkjet – The Market, Technology, and Pigments

D. Varney – Omya, Inc.

V. Kukkamo, R. Frisk, and M. Kässberger – Omya, AG

PaperCon 2011 Page 1390

Page 2: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Content

Market trends and Omya’s focus

Technology Technology

Pigment solutions

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.20112

PaperCon 2011 Page 1391

Page 3: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Future Outlook for the Publishing Industry

Traditional paper media Digital paper media Electronic media

Printed on paper Print on-demand on paper Electronic booksPrinted on paper substrate

High volume print jobs

Print on demand on paper substrate

Personalization

Variable data printing

Electronic books

Electronic news papers

Electronic advertising

“Substrate” laptopp g

Target marketing Substrate laptop,

tablets, smart phones…

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.20113

PaperCon 2011 Page 1392

Page 4: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Development of Digital Printing

Market share of various printing processes based on revenue (source PIRA)

Drivers for digital printingOffset Digital Other

Low TCO (total cost of ownership)

Low cost of entry

Sustainability Sustainability

Various business models

Transpromo52

48

39 Multi channel marketing

On-demand printing

Etc

34 3439 36

32

Etc…

9

16

2008 2013 2018

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.20114

PaperCon 2011 Page 1393

Page 5: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

One Business Model - Transpromo

F t ti l d t t t ti l i tiFrom transactional document to transpromotional communication

..

Traditional statement

Transpromo statement

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.20115

PaperCon 2011 Page 1394

Page 6: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Positioning of Inkjet Printing and Omya’s Focus

Number of copies / job

2nd Gen.Pig inks

Production inkjet1st Gen.Dye inks

Wid

Offset

y

Wide format

SO-HO Digital

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.20116 Print speed

PaperCon 2011 Page 1395

Page 7: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Content

Market trends and Omya’s focus

Technology

Pigment solutions

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.20117

PaperCon 2011 Page 1396

Page 8: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Production Inkjet – High Speed Presses

N t h l f i kj t b i tiNew technology of inkjet web printing

Kodak Stream Océ Jetstream•Piezoelectric DoD

•CIJ•Pigmented inks

Piezoelectric DoD•Dye based inks

HP Web Press•Thermal DoD

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.20118Source:

www.kodak.com; www.hp.com; www.oce.com

•Thermal DoD•Pigmented inks•Bonding agent

PaperCon 2011 Page 1397

Page 9: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Paper Requirements for Production Inkjet

1st generation (dye inks) Cationic surface Cationic surface Medium absorption capacity

2nd generation (pigmented inks) 2 generation (pigmented inks) Functional coating required Low to medium absorption capacity

Pigment solutions Omyajet® 5000 for 1st generation

N i t l ti b i d l d f 2nd New pigment solution being developed for 2nd

generation

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.20119

PaperCon 2011 Page 1398

Page 10: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Content

Market trends and Omya’s focus

Technology

Pigment solutions

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.201110

PaperCon 2011 Page 1399

Page 11: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Pigment Requirements for Production Inkjet – Omyajet® 5000

Simple formulation

Excellent runnability

On-line single coated

High solids content

Excellent rheology

Low binder demand

Superior cost / performance Superior cost / performance

Excellent b/w and color printability with dye inks

Omyajet® 5010 FL (50 % solids) Omyajet 5010 FL (50 % solids) Omyajet® 5020 ME (60 % solids)

Fills gap between surface treated & specialty inkjet grades

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.201111

Fills gap between surface treated & specialty inkjet grades

PaperCon 2011 Page 1400

Page 12: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Development Status of Omyajet® 5010

Omyajet® 5010 50 % FL Commercially available, produced in Vermont 50 % solids MCC technology MCC technology Cationically dispersed Model formulation for dye inks:y

5…7 pts PVOH 0…3 pts Starch 3…5 pts P-DADMAC (Cationic additive)

MSP / Blade coating

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.201112

PaperCon 2011 Page 1401

Page 13: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Development Status of Omyajet® 5020

Omyajet® 5020 60 % ME Commercially available produced in Norway Commercially available, produced in Norway 60 % solids MCC technologyMCC technology Anionically dispersed Model formulation for dye inks:

3…5 pts PVOH 0…3 pts Starch 5 7 pts P DADMAC (Cationic additive) 5…7 pts P-DADMAC (Cationic additive)

MSP / Blade coating

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.201113

PaperCon 2011 Page 1402

Page 14: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Application Example Using Omyajet® 5000

Image anal sis printed ith OCE Jetstream (d e based inks)Image analysis printed with OCE Jetstream (dye based inks)

Coated offset paperp p Lack in absorption volume bleeding, mottling Anionic surface poor optical density, no water

fastness

Coated inkjet paper from market 100 pts Silica pigment 20…40 pts PVOH binder 20 30 % coating solids 20…30 % coating solids

Omyajet 5000 coated inkjet paper 100 pts CaCO pigment 100 pts CaCO3 pigment < 5 pts of binder 50 % solids

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.201114

PaperCon 2011 Page 1403

Page 15: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Omyajet® 5000 Approach for Coated Inkjet Paper

Coated offset paperPPS [μm]

Porosity[ l/ i ]

0.0Coated

Omyajet 5000coated inkjet

[ml/min]Gloss[%]

20

40

60

3.0

1.5

200

0inkjet paper from market

Pore volume[cm³ g-1]

jpaper

Optical density[/]

00.20.40.6

0

204.5

600

400

5.04.03.02.0 [/]45

65

85

5.04.03.02.0

12 0

18.085

90

C2C bleed [mm²]Water fastness [%]

1056.0

12.0

75

80

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.201115 Mottling [/]0

PaperCon 2011 Page 1404

Page 16: Production Inkjet - The Market, Technology, and Pigments ppt.pdfPigment solutions Omyajet® 5000 for 1st generation Ni tltibidldf2New pigment solution being developed for 2ndnd generation

Thank you for your attention!

This document contains proprietary information which shall not beused and disclosed without Omya explicit written authorization.

06.04.201116

PaperCon 2011 Page 1405