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Personal Protective Equipment Personal Protective Equipment TrainingTraining

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OSHA & MIOSHA REGULATIONS

29CFR - SAFETY AND HEALTH STANDARDS

1910 – MIOSHA Part 33 GENERAL INDUSTRY

132 – GENERAL REQUIREMENTS 133 – EYE AND FACE PROTECTION 134 – RESPIRATORY PROTECTION 135 – HEAD PROTECTION 136 – FOOT PROTECTION 138 – HAND PROTECTION

95 – HEARING PROTECTION

TRAINING TOPICS

SAFETYTOPICSTO BE

DISCUSSED

Number of Serious Violations – FY 2009

Subpart I - Personal Protective Equipment (1910.132 - 139)

499

449

387

382

356

134(e)(1)

134(c)(1)

132(a)

133(a)(1)

132(d)(1)

Personal protective equipment

Eye & face protection

PPE hazard assessment

Sta

ndar

d: 1

910.

Written respiratory protection program

Medical evaluation to determine employee’s ability to use respirator

1910.132 & 33 General Requirements

(a) Protective equipment, including personal protective equipment for: Eyes, Face, Head, and extremities, Protective clothing, Respiratory devices, and Protective shields and

barriers……

Shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or environment, Chemical hazards, radiological hazards, or mechanical irritants encountered in a matter capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact.

MIOSHA Part 33 and OSHA 1910.133

1910.133 Eye and Face protection

(a)(1)Ensure that each affected employee uses

appropriate eye or face protection when exposed

to eye or face hazards from: Flying particles,

Molten metal,

Liquid chemicals, acids or caustic liquids,

Chemical gases or vapors, or potentially injurious light

radiation

1910.133 Eye and Face protection

(a)(2)Ensure that each affected employee uses eye protection that provides side protection when there is a hazard from flying objects*

*Detachable side protectors (e.g. clip-on or slide-on side shields) meeting the pertinent requirements of this section are acceptable.

Eye and Face Protection

Primary Protection - Personal protective equipment when used alone provides an acceptable level of protection.- Safety glasses with side shields- Safety goggles

Secondary Protection - Personal protective equipment which does not provide an acceptable level of protection when used alone. When wearing secondary protection, you must also wear primary protection.- Face shield-Welding helmet

Eye and Face Protection Eye Protection

Safety Glasses (Primary Protection) Goggles (Primary Protection)

Direct Vent (Protection from impact of large particles only)

Indirect Vent (Prevents direct passage of large particles, liquids & dusts)

Welder’s Helmet (Secondary Protection) Face Protection

Face Shield (Secondary Protection) Welder’s Helmet (Secondary Protection)

Safety Eyewear

All safety eyewear are marked. Glasses temples and/or frame with

“Z87.1” Prescription lens have manufacturer

etch mark. Face Shield lens and frame with

“Z87.1” Goggles marked “Z87.1”

Primary Protection

Plano Safety Glasses

Z87.1 Mark

Prescription Safety Glasses

Z87.1 Mark

Manufacturer’s Etching

Primary Protection

Direct Vent Goggles Indirect Vent Goggles

Vent HolesVent Baffles

Impact protection from large particles only

Protection from large particles, liquids and dusts

Secondary Protection(Also requires primary protection to be worn)

Face Shield

Welding Helmet

Z87.1 Mark Z87.1 Mark

Safety Eyewear & Face Protection

Inspect safety eyewear and face protection prior to donning.

Safety eyewear and face protection must be clean of material and free from scratches that impede vision.

All damaged safety eyewear and face protection must be replaced.

Safety glasses with side shields or goggles must always be worn under secondary eye and face protection, e.g., face shield or welding helmet.

Safety Eyewear & Face Protection Requirements

Safety glasses with side shields must be worn at all times when in the manufacturing area unless in a Plant designated exempt area

Welding helmet must be worn during welding operations unless appropriate alternate protection is in-place, e.g., welding curtains Must also wear primary protection when wearing a

welding helmet

Safety Eyewear & Face Protection Requirements

Face shield required when the potential for flying particles and/or splashing liquids exists, e.g.,:

Operating milling, boring or drilling equipment Grinding operations (hand-held or pedestal

mounted) Operating spot welders which creates flying

sparks Transferring hazardous liquids into containers Using compressed air to clean equipment

NEVER USE AIR TO CLEAN-OFF YOUR BODY OR CLOTHES

(Also requires primary protection to be worn)

Respiratory Protection 29 CFR 1910.134 MIOSHA 451

Regulatory Requirements

Covers all required and voluntary use of respiratory protection in general industry

Requires a written program for required

Requires employee training, medical evaluation, and fit-testing

Elements of a Respiratory Protection Program

Written operating procedures

Proper selection of types Training and fitting Cleaning and disinfecting Storage Inspection and

maintenance Work area surveillance

Effective Use of Respirators

During installation of engineering controls

During maintenance operations During process turnarounds For non-routine tasks For emergency response At hazardous waste site operations When other controls are inadequate When other controls are not feasible

1910.135(a) General requirements

(1) Ensure that each employee

wears a protective helmet when

working in areas where there is

a potential for injury to the head

from falling objects

Head Protection

While hard hats are not usually required while working in the Plant, they must be worn by: Personnel near or around work being

performed overhead (e.g., on ladders, scaffolds, high lifts)

Personnel working under mezzanines with open grate flooring.

Personnel in any work situation where the potential for falling of flying objects exist

Head Protection

Protective hats are made in the following types and classes:

Type 1 – helmets with full brim, not less than 1 and ¼ inches wide

Type 2 – brimless helmets with a peak extending forward from the crown.

For industrial purposes, three classes are recognized:

Class A – general service, limited voltage protection

Class B – utility service, high-voltage protection

Class C – special service, no voltage protection

Hard Hats Continued

The ANSI Standard referenced in these Standards has been updated. 

The current version of the ANSI standard Z89.1 references a change in class lettering and numbering.  Glass G (General) replaces Class A

helmets are proof tested at 2,200 volts. Class E (Electrical), replaces Class B

helmets are proof tested at 20,000 volts. C (Conductive) remains Class C

provides no electrical insulation; the alpha designation did not change from the old standard.

Head Protection

• Hard hats must be worn with the bill forward.– Protects the face and nose.

• The shell must be clean and free from significant scratches, dents and abrasions.

• The harness must be fully intact, installed properly into the shell and there must be a one-(1) inch minimum head space between the hard hat suspension and the inside of the shell.

Head Protection

1” Minimum

All harness connections correctly installed

HARD HATS

HARD HATS

Ensure that each affected

employee uses protective

footwear when working in areas

where there is: A danger or potential of foot injuries

due to falling or rolling objects, or

Objects piercing the sole, and

Where such employee's feet are

exposed to electrical hazards

1910.136(a) General requirements

SAFETY SHOES

Steel toe safety shoes are recommended for

protection from falling objects

Should have oil / slip resistant soles and heels

Durable uppers

Sturdy construction

Replace when no longer provide protection

Sandals and other types of open-toed shoes are

not permitted in the work area

1910.138(a) General requirements

Employers shall select and require employees to use appropriate hand protection when employees' hands are exposed to hazards such as those from: Skin absorption of harmful substances; Severe cuts or lacerations; Severe abrasions; Punctures; Chemical burns; Thermal burns; and Harmful temperature extremes

36

Guidelines for Hand & Arm Protection Use

Chemical Resistant Gloves Wash gloves before removing Remove first glove. Grab cuff of

second glove with bare hand and remove glove inside-out

37

Guidelines for Hand & Arm Protection Use

Kevlar sleeves and all glove types: Inspect for uncharacteristic wear, tears,

cracks, holes. Discard and replace if damaged.

Chemical Resistant Gloves: Check for holes or wear of the resistant

coating. Do the “roll-up balloon test”. Discard and replace if damaged .

PPE RequirementsHazard PPE

Dry Temperature Extremes

Heavy Cotton Glove or Kevlar Gloves and Kevlar Sleeves

Chemical Exposure

(e.g., solvents) Chemical Resistant Gloves

(e.g., Neoprene)

Using Cutting Tools (e.g., razor knife)

Kevlar Gloves and Kevlar Sleeves

Sharp Objects

(e.g., metal parts) Kevlar Gloves or

Cotton Gloves and Kevlar Sleeves

Bumps, Scrapes, Pinch Points

(General Use) Cotton Gloves, Leather Gloves or Kevlar Gloves

39

Additional Arm Protection Requirements

Kevlar Sleeves must be worn when: Working on or around hot surfaces, e.g.,:

Steam and condensate lines Heated parts washers Operating welding units Handling hot parts

Using cutting tools: Razor knives

Handling or working near sharp objects or equipment: Steel or metal parts Wood pallets and cardboard boxes Operating presses and die setting

Issue Date: 11/19/02 40

Leather Gloves

Chemical ResistantHeavy Cotton Gloves

Light Cotton Gloves

Kevlar Gloves

Kevlar Sleeves

General PPE Guidelines

Don’t wear other employee’s PPEDon’t wear contaminated PPEDispose of PPE properlyDon’t take contaminated PPE into the offices, eating areas or homeDecontaminate & store PPE properlyWash hands prior to eating / smokingIf you are unsure about the correct PPE to wear, contact your supervisor or Plant Safety personnel.All employees are expected to wear the proper PPE

Hearing Protection29 CFR 1910.95 & MIOSHA 380

Hearing Protection

There are three types of hearing protection – ear muffs, earplugs and ear caps.

Ear muffs and earplugs provide about equal protection, ear caps somewhat less.

Types of Hearing Protection

earmuffs

earplugs ear caps

Hearing Protection

Earplugs are made of foam, rubber or plastic and are either one-size-fits-all or in sizes small, medium and large.

Some are disposable, some are reusable which must be washed daily.

They are lightweight, and require no maintenance.

They are inserted into the ear canal.

Hearing Protection – Ear Plugs

Hearing Protection

All hearing protectors are designed to reduce the intensity (loudness) of noise to the inner ear.

Wads of cotton, bits of cloth, or gum stuffed in the ear are not appropriate protection.

Types of Hearing Protectors

Cotton doesn’t work!!

Hearing Protection

Foam type earplugs are one-size-fits-all and must be inserted properly into the ear.

Inserting Foam Earplugs

Roll earplug into small cylinder first, then insert in ear.

Hearing Protection

Inserting Foam Earplugs

Earplug incorrectly inserted Earplug correctly inserted

Hearing Protection

Proper Use of Hearing Protection

It won’t protect your ears if it is not worn properly!!!

Hearing Protection

It takes just a few minutes of unprotected exposure at noise above 85 decibels to risk hearing damage.

Earplugs not well inserted into the ear canal will not provide complete protection.

Likewise, earmuffs not snug against the head will “leak” noise into the ear.

Proper Use of Hearing Protection

Hearing Protection

Hearing aids do not block out enough sound for most workplace noise.

Some hearing aids can actually increase the noise level at the ear.

Just turning off the hearing aids will not prevent further hearing loss from noise exposure.

Hearing Aids Are Not Hearing Protection

Hearing Protection

Portable Radios/CD Players“Walkmans” do not provide protection from noise.

The earphones are not earmuffs and the music only adds to background other noise.

SAFETY HAS NO FINAL DESTINATION

IT IS A CONTINUOUS JOURNEY

REMEMBER ASK YOUR SUPERVISOR ABOUT JOB SPECIFIC SAFETY ISSUES

END OF THE PPE SATY TRAINING

WE HOPE YOULEARNED A LOTDURING THISDISCUSSION!!!

END OF THE PPE SAFETY TRAINING