philippine textile research institute - dost...

PHILIPPINE TEXTILE RESEARCH INSTITUTEDepartment of Science and Technology

Juana Invest? Reaping the Returns from R&D4th PCIEERD-DOST Anniversary, 27 June 2014

EDSA Shangrila Hotel, Ortigas Center Mandaluyong, Philippines

JULIUS L. LEAÑO JR.Supervising Science Research Specialist

Chief, Chemicals, Dyes, Auxiliaries and By-product UtilizationOIC, Natural Fiber Utilization Section

NATURAL DYES forPhilippine

Textiles

Opportunities on Natural Colorants

Colorants Market 2012Source: http://www.ihs.com/products/chemical/planning/ceh/dyes.aspx

Leaño, J.L. and Cabansag, JJ. Market Insights and Prospects for Natural Dyes and Colorants in the Philippines, 2013.

Dyes and Colorants Imports of the Philippines (2012) (Source: UNDP)

Women empowerment

Cultural preservation

Environment conservation

Livelihood generation

Countryside development

The NatDyes Brand

Competitive SME’s thru S&T

FINISHING

Finishes Dyes

The Natural Dye Color Palette

Developed Technologies

100 Natural Dyes Extraction & Application30 Natural Dyes Powder Production8 Natural Dyes for Silkscreen Printing16 Top-Dyeing4 Compound Dyeing

dye sources

water-based extract

powder

Benchmarks

2) Oeko Tex and GOTS

Colorfastness (CF) to LaunderingCF to RubbingCF to LightCF to Perspiration

1) Colorfastness Evaluation (ISO and AATCC tests)

3) Functionality: anti-bacterial and UV-blocking properties

4) Technologies, papers and experts have been invited to speak and present in international conferences.

5) A Dynamic R&D and support program on natural dyes

The NatDyes Center@PTRIThe Philippines’ Dyes and Color Innovation Center

Tech. transfer support

Abel Iloko

Abra Tiniri

Piña at Seda

Lumban Embro

Hablon

T’nalakInaul

Iloilo Lace

Knitted Pineapple

Hinabol

The Natural Dye Technologies

Extraction Dye Application

Textile Printing/Painting

PastesDye Powder

Eairth

Exports clothes to Hongkong,

Los Angeles,San Francisco,

New York, Tokyo and Paris

R’Teh Handicrafts

Baler, Aurora

-Localized the indigo dye extraction and cake production technologies in Baler through a contract research.

- Adopted the technologies and produced indigo powder thereafter.

Non-Timber Forest Products-Task Force (NTFP-TF’s) Communities

Nueva Viscaya

Quezon

Oriental Mindoro

Occidental Mindoro

Aklan

Palawan

Negros Occidental

Misamis Oriental

Zamboanga del Sur

Dela Cruz House of Pina

Kalibo, Aklan

Budz Embroidery

Lumban, Laguna

LASIWWAI WeaversKlobi, Lake Sebu, So. Cotabato

Higaonon Weavers

Impasug-ong, Bukidnon

100 weavers6 Barangays involved3 natural dye colors14,004 meters of hinabol fabric467,630 PhP net income (US)300,000 PhP (local)45% increase in number of active weavers

The Crossover

Up-scaling and Expanding the Application and Production of Philippine Natural Dyes

Textiles

Pigments

Food, Cosmetics, Materials

Dye plant parts

Natural Dyestuff

Natural pigments*

Natural printing and painting pastes*

Natural dyed yarns

Natural dyed fabrics

Natural dyed garments

Take advantage of the local (captive) market.

Go mainstream!

It is not the cost but the value you put on your clothes.

PHILIPPINE TEXTILE RESEARCH INSTITUTEDepartment of Science and Technology

Juana Invest? Reaping the Returns from R&D4th PCIEERD-DOST Anniversary, 27 June 2014

EDSA Shangrila Hotel, Ortigas Center Mandaluyong, Philippines

JULIUS L. LEAÑO JR.Supervising Science Research Specialist

Chief, Chemicals, Dyes, Auxiliaries and By-product UtilizationOIC, Natural Fiber Utilization Section

NATURAL DYES forPhilippine

Textiles

% Increase in Cost (from Undyed Material)

*Foreign Producer

Natural Dyed ~150%

Synthetic Dyed ~30%

COMMERCIAL COST COMPARISON OF DYED MATERIAL

*Foreign Producer Local Producer

Natural dyed vsSynthetic dyed

2x cost 3x cost

*Portland, Oregon and San Rafael, California

*Foreign Commercial Cost (converted to Php)

Undyed Dyed

Silk (spun) 17,200.00/kg 38,700.00/kg

Silk fabric 45” width, 2.7 oz.

1,460.00/yd 3,870.00/yd

1,190.00/kg 3,150.00/kg

*Portland, Oregonhttp://www.aurorasilk.com/index.html

COMMERCIAL COST OF DYED MATERIAL

Dyestuff Cost, Php(per kg)

*Commercial(converted to Php)

Indigo powder 7,000 6000 (light) -8000 (medium-dark)

Dye source sappan barks 50/kg 2,820.00annatto seeds 150/kg 2,080.00leaves 40/kg 425.00

COST COMPARISON OF NATURAL DYES

*San Rafael, Californiahttp://www.dharmatrading.com/dyes/natural-dyes-from-plants-and-insects.html?lnav=dyes.html