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Page 1: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and
Page 2: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

PHILIPPINE TEXTILE RESEARCH INSTITUTEDepartment of Science and Technology

Juana Invest? Reaping the Returns from R&D4th PCIEERD-DOST Anniversary, 27 June 2014

EDSA Shangrila Hotel, Ortigas Center Mandaluyong, Philippines

JULIUS L. LEAÑO JR.Supervising Science Research Specialist

Chief, Chemicals, Dyes, Auxiliaries and By-product UtilizationOIC, Natural Fiber Utilization Section

NATURAL DYES forPhilippine

Textiles

Page 3: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Opportunities on Natural Colorants

Colorants Market 2012Source: http://www.ihs.com/products/chemical/planning/ceh/dyes.aspx

Leaño, J.L. and Cabansag, JJ. Market Insights and Prospects for Natural Dyes and Colorants in the Philippines, 2013.

Dyes and Colorants Imports of the Philippines (2012) (Source: UNDP)

Page 4: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Women empowerment

Cultural preservation

Environment conservation

Livelihood generation

Countryside development

The NatDyes Brand

Competitive SME’s thru S&T

Page 5: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

FINISHING

Finishes Dyes

Page 6: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

The Natural Dye Color Palette

Page 7: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Developed Technologies

100 Natural Dyes Extraction & Application30 Natural Dyes Powder Production8 Natural Dyes for Silkscreen Printing16 Top-Dyeing4 Compound Dyeing

dye sources

water-based extract

powder

Page 8: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Benchmarks

2) Oeko Tex and GOTS

Colorfastness (CF) to LaunderingCF to RubbingCF to LightCF to Perspiration

1) Colorfastness Evaluation (ISO and AATCC tests)

3) Functionality: anti-bacterial and UV-blocking properties

4) Technologies, papers and experts have been invited to speak and present in international conferences.

5) A Dynamic R&D and support program on natural dyes

Page 9: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

The NatDyes Center@PTRIThe Philippines’ Dyes and Color Innovation Center

Tech. transfer support

Page 10: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Abel Iloko

Abra Tiniri

Piña at Seda

Lumban Embro

Hablon

T’nalakInaul

Iloilo Lace

Knitted Pineapple

Hinabol

Page 11: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

The Natural Dye Technologies

Extraction Dye Application

Textile Printing/Painting

PastesDye Powder

Page 12: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Eairth

Exports clothes to Hongkong,

Los Angeles,San Francisco,

New York, Tokyo and Paris

Page 13: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

R’Teh Handicrafts

Baler, Aurora

-Localized the indigo dye extraction and cake production technologies in Baler through a contract research.

- Adopted the technologies and produced indigo powder thereafter.

Page 14: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Non-Timber Forest Products-Task Force (NTFP-TF’s) Communities

Nueva Viscaya

Quezon

Oriental Mindoro

Occidental Mindoro

Aklan

Palawan

Negros Occidental

Misamis Oriental

Zamboanga del Sur

Page 15: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Dela Cruz House of Pina

Kalibo, Aklan

Page 16: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Budz Embroidery

Lumban, Laguna

Page 17: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

LASIWWAI WeaversKlobi, Lake Sebu, So. Cotabato

Page 18: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Higaonon Weavers

Impasug-ong, Bukidnon

Page 19: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

100 weavers6 Barangays involved3 natural dye colors14,004 meters of hinabol fabric467,630 PhP net income (US)300,000 PhP (local)45% increase in number of active weavers

Page 20: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

The Crossover

Up-scaling and Expanding the Application and Production of Philippine Natural Dyes

Page 21: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and
Page 22: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Textiles

Pigments

Food, Cosmetics, Materials

Page 23: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Dye plant parts

Natural Dyestuff

Natural pigments*

Natural printing and painting pastes*

Natural dyed yarns

Natural dyed fabrics

Natural dyed garments

Page 24: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Take advantage of the local (captive) market.

Go mainstream!

It is not the cost but the value you put on your clothes.

Page 25: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and
Page 26: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and
Page 27: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

PHILIPPINE TEXTILE RESEARCH INSTITUTEDepartment of Science and Technology

Juana Invest? Reaping the Returns from R&D4th PCIEERD-DOST Anniversary, 27 June 2014

EDSA Shangrila Hotel, Ortigas Center Mandaluyong, Philippines

JULIUS L. LEAÑO JR.Supervising Science Research Specialist

Chief, Chemicals, Dyes, Auxiliaries and By-product UtilizationOIC, Natural Fiber Utilization Section

NATURAL DYES forPhilippine

Textiles

Page 28: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

% Increase in Cost (from Undyed Material)

*Foreign Producer

Natural Dyed ~150%

Synthetic Dyed ~30%

COMMERCIAL COST COMPARISON OF DYED MATERIAL

*Foreign Producer Local Producer

Natural dyed vsSynthetic dyed

2x cost 3x cost

*Portland, Oregon and San Rafael, California

Page 29: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

*Foreign Commercial Cost (converted to Php)

Undyed Dyed

Silk (spun) 17,200.00/kg 38,700.00/kg

Silk fabric 45” width, 2.7 oz.

1,460.00/yd 3,870.00/yd

1,190.00/kg 3,150.00/kg

*Portland, Oregonhttp://www.aurorasilk.com/index.html

COMMERCIAL COST OF DYED MATERIAL

Page 30: PHILIPPINE TEXTILE RESEARCH INSTITUTE - DOST …pcieerd.dost.gov.ph/.../4_Philippine_Natural_Dyes_for_Textiles.pdf · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and

Dyestuff Cost, Php(per kg)

*Commercial(converted to Php)

Indigo powder 7,000 6000 (light) -8000 (medium-dark)

Dye source sappan barks 50/kg 2,820.00annatto seeds 150/kg 2,080.00leaves 40/kg 425.00

COST COMPARISON OF NATURAL DYES

*San Rafael, Californiahttp://www.dharmatrading.com/dyes/natural-dyes-from-plants-and-insects.html?lnav=dyes.html