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UNCLASSIFIED: Dist A. Approved for public release
Tank Automotive Research, Development & Engineering CenterMr. Chuck Coutteau, Associate Director
Ground Vehicle Power & Mobility
Overview
UNCLASSIFIED: Dist A. Approved for public release
Report Documentation Page Form ApprovedOMB No. 0704-0188
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1. REPORT DATE 04 FEB 2011
2. REPORT TYPE briefing
3. DATES COVERED 02-02-2011 to 02-02-2011
4. TITLE AND SUBTITLE TARDEC OVERVIEW; Ground Vehicle Power and Mobility
5a. CONTRACT NUMBER
5b. GRANT NUMBER
5c. PROGRAM ELEMENT NUMBER
6. AUTHOR(S) Chuck Coutteau
5d. PROJECT NUMBER
5e. TASK NUMBER
5f. WORK UNIT NUMBER
7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) U.S. RDECOM-TARDEC ,6501 E. 11 Mile Rd,Warren,MI,48397-5000
8. PERFORMING ORGANIZATIONREPORT NUMBER 21480
9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) U.S. RDECOM-TARDEC, 6501 E. 11 Mile Rd, Warren, MI, 48397-5000
10. SPONSOR/MONITOR’S ACRONYM(S) TACOM, RDECOM, TARDEC
11. SPONSOR/MONITOR’S REPORT NUMBER(S) 21480
12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited
13. SUPPLEMENTARY NOTES
14. ABSTRACT N/A
15. SUBJECT TERMS
16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT Same as
Report (SAR)
18. NUMBEROF PAGES
17
19a. NAME OFRESPONSIBLE PERSON
a. REPORT unclassified
b. ABSTRACT unclassified
c. THIS PAGE unclassified
Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18
UNCLASSIFIED: Dist A. Approved for public release
Responsible for Research, Development and Engineering Support to 2,800 Army systems and many of the Army’s and DOD’s Top Joint Warfighter Development Programs
Mission
Ground Systems Integratorfor the Department of Defense
– Provides full life-cycle engineering support and is provider-of-first-choice for all DOD ground combat and combat support vehicle systems.
– Develops and integrates the right technology solutions to improve Current Force effectiveness and provide superior capabilities for the Future Force.
2
UNCLASSIFIED: Dist A. Approved for public release
Army
Materiel
Command
(AMC)
TACOM
LCMC
(ASA(ALT))
ILSC
ACQ
Center
Industrial
Base
PEO
GCS
PEO
CS&CSS
PEO
Soldier
PEO Integration
Department of
the Army (DA)
Armament Research, Development and
Engineering Center (ARDEC)
Army Research
Laboratory (ARL)
Edgewood Chemical and
Biological Center (ECBC)
Aviation and Missile Research,
Development and Engineering
Center (AMRDEC)
Natick Soldier Research,
Development and Engineering Center
(NSRDEC)
Communications-Electronic Research,
Development and Engineering Center
(CERDEC)
Simulation and Training
Technology Center (STTC)
Research, Development and
Engineering Command
(RDECOM)
3
Organizational Relationships
Army Materiel Systems
Analysis Activity (AMSAA)
Reach back to over 8,500 Scientists and Engineers
UNCLASSIFIED: Dist A. Approved for public release
Senior Research Scientist - Robotics
Organizational Structure
4
TARDEC Director
Chief ScientistExecutive Director
of Engineering
Systems Engineering
Life-Cycle Data Management
RAM, Test & QualityAssurance
Standardization &Transportability
Software Engineering Center
Industrial Base Engineering Support
Executive Director ofProduct Development
Center for Ground Vehicle Development
& Integration
Force Projection Technology
National AutomotiveCenter (NAC)
Executive Director of Research & Technology
Integration
Concepts, Analysis,Systems, Simulations
& Integrations (CASSI)
Ground SystemsSurvivability
Intelligent Ground Systems
Ground Vehicle Power & Mobility
Joint Center for Robotics
Vehicle Electronics & Architecture
Military Deputy
Chief of Staff
Foreign Vehicle Specs & Materials Eng
Eng – Systems in Acquisition
UNCLASSIFIED: Dist A. Approved for public release
Combat Vehicles • Heavy Brigade Combat Team• Strykers• MRAPs• Ground Combat Vehicles (Future)• Abrams Main Battle Tank• Bradley Fighting Vehicle
Tactical Vehicles• HMMWVs • Trailers• Heavy, Medium & Light
Tactical Vehicles• Joint Tactical Vehicle
(Future)
Force Projection• Fuel & Water Distribution • Force Sustainment • Construction Equipment • Bridging • Assured Mobility Systems
Robotics• TALON• PackBot• MARCbot• Gladiator• Demonstrators• Technology Components
TARDEC Engineers Provide Cradle-To-Grave Engineering Support
5
Portfolio
UNCLASSIFIED: Dist A. Approved for public release
System & Simulation Integration Laboratories
Laboratory Capabilities
Grease & Hydraulic Fluid Lab
Fuels & Lubricants Laboratories
Coolant Lab Fuel & Lube Lab Analytical Lab
Physical Simulation Laboratories
Vehicle Inertial Properties Evaluation Rig
Reconfigurable N-Post Simulator Multi-Axial Simulator
Survivability Laboratories
Ballistic Testing
Center for Ground Vehicle Development & Integration
Large Robotics Integration Cell
Prototype Integration
Ground Systems Power & Energy Lab
Propulsion Laboratories
6
Power & Energy Laboratories
TARDEC’s Warren, MI operations has a resource value of over $950M and occupies 12 facilities on the Detroit Garrison totaling over 840,000 square feet of laboratory space
Concept Development Modeling & Simulation Environment
System Evaluation MRAP Systems Integration Lab
UNCLASSIFIED: Dist A. Approved for public release
Geographic Benefits
• Direct Linkage to World-Class Automotive Research and Development Centers
• Strategic Engagement with 2nd and 3rd Tier Automotive Supplier Network
• Connected to World-Class Universities
Additional Facilities inTexas, & Pennsylvania
7
TARDEC Location & Footprint
UNCLASSIFIED: Dist A. Approved for public release
Civilians1340
Military11
Total: 1558
Total Workforce
Contractors207
Education
Some College213
High School Graduate82Doctorate 32
Post Bachelors142
Masters 390
Post Masters20
Bachelors505
TARDEC Personnel
8
UNCLASSIFIED: Dist A. Approved for public release
Key Technology Focus Areas
Ground Vehicle Power & Mobility Integration• Prime Power (Powertrain)• Non Primary Power• Power & Thermal Management• Energy Storage• Track & Suspension• Alternative Energy
Ground Systems Survivability Integration• Integrated Vehicle Protection Systems• Active Defense• Signature Management• Laser Vision Protection• Ballistic Protection• Crew Survivability
Tactical Movement of Force Projection Technologies• Water Generation, Purification, Storage,
Distribution & Quality Surveillance (QS)• Petroleum Storage, Distribution & QS• Material Handling Equipment• Mechanical Countermine Equipment• Tactical Bridging
Intelligent Ground Systems • Autonomous Robotics Systems• Safe Operations Technologies • Indirect Vision Technologies • Unmanned Systems Technology Development • 360°Situational Awareness Technologies • Soldier Machine Interfaces• Connected Vehicles
Systems
Engineering
and
Integration
Vehicle Electronics &Architecture Integration• Electronics Integration• Data Architecture• Condition-Based Maintenance (CBM+)• Power Architecture/Management
Ground System
Power & Mobility
Ground System
Survivability
Force
Projection
Technology
Vehicle Electronics
& Architecture
Intelligent
Ground
Systems
Specification Development of Force Projection Technologies• Petroleum, Oils & Lubricants Technology• Alternative Fuels
9
UNCLASSIFIED: Dist A. Approved for public release
Advanced Concepting Analytics Hardware & Man-In-The-Loop Simulation
Prototype & Demonstrators
Enabling Integration & Technology
Development
FTTS
JLTV
FutureForce
MRAP
Thermal / CFD
Crew Safety
Structures/Durability
Blast
Dynamics
Characterization Durability
Human Dimension
Turret Testing
Virtual Environments
FTTS
FED
TWVS
APD
HPC & Data Management
Unclassified 10
Advanced Collaborative Environment (ACE)Computer Aided Virtual Environment (CAVE)
High Performance Computing (HPC)
Providing rapid assessment and integration services throughout the Life Cycle of both Technology and System/Platform Development Programs.
UNCLASSIFIED: Dist A. Approved for public release
UNCLASSIFIED: Dist A. Approved for public release
• Battlefield consumption of energy increasing– New C4ISR technologies– IED Defeat Systems– New weapons
• Energy security problematic– Increasing dependence on foreign oil– Alternative sources sought – wind, solar, bio-
mass, waste to energy
• Operational issues– Battery usage & limitations – energy & power
density– Demand for auxiliary power on-board vehicles– Emphasis on silent (“quiet”) watch– Unmanned vehicles (air/ground)– Unattended sensors– Inefficient management/ distribution of power– Demand for soldier-wearable power
• Increased emphasis on system power metrics (KPPs, low consumption components)
The Challenges
0
20
40
60
80
100
120
1860 1880 1900 1920 1940 1960 1980 2000 2020 2040 2060
Year
Fu
el
Co
nsu
mp
tio
n p
er
So
ldie
r [g
al/
so
ldie
r/d
ay]
1944
Korean War
Vietnam War
Iraq
War
Desert
Storm
Future Wars
WW I
Civil
War
Region of Projected
Fuel Consumption
Best Case
Worst Case
Power & Energy Trends
11
UNCLASSIFIED: Dist A. Approved for public release
Army Energy Security Goals
Strategic Energy Security Goals (ESGs)
ESG 1: Reduced energy consumption.
ESG 2: Ensuring resilience in energy systems.
ESG 3: Increased use of renewable/alternative energy.
ESG 4: Assured access to sufficient energy supplies.
ESG 5: Reduced adverse impacts on the environment.
UNCLASSIFIED: Dist A. Approved for public release
TARDEC’s End-to-End Energy Business:
From Generation to Application
UNCLASSIFIED: Dist A. Approved for public release
Gro
un
d V
eh
icle
Po
wer
an
d E
nerg
y T
ech
no
log
y Po
we
r
Gen
era
tio
nE
ne
rgy S
tora
ge
Th
erm
al
Tra
ns
po
rt &
Dis
trib
uti
on
Po
we
r C
on
tro
l &
Dis
trib
uti
on
Tra
ck
&
Su
sp
en
sio
n
JP-8
Fuel Cells
Rotary
Engines Alternators
Integrated Starter
Generator
Turbine
Engines
Diesel
Engines
Transmissions Traction
Motors
Drivelines
Li-Ion / Ultracap Hybrid
Energy StorageCapacitors Advanced Batteries
Fuels
Radiators
Heat Recovery
Thermal Interface Materials Phase Change Cooling
Advanced Electronics
Cooling
Thermal
Architectures
High Temp
Inductors
High Temperature
Capacitors
Power Controllers for
Power ManagementPower Converters/Inverters
Wide Band Gap Materials
(SiC)
High Temperature
SiC ModulesPulse Power
Switching
Track
Systems
Suspension
Systems
Elastomer
Research
Electronic
Stability
Control
Ground Vehicle Power and Mobility
Technology Taxonomy
14
UNCLASSIFIED: Dist A. Approved for public release
• Propulsion Laboratory
• Engine Dynamometer Test Cells
• Power and Inertia Simulator (PAISI) Test Cell
• Vehicle/transmission/drive axle Evaluation Test Cell
• Single-cylinder Engine Research Test Cell
• Engine Generator Test Lab
• Full Vehicle Environmental Test Cell
• Hybrid Electric Reconfigurable Moveable Integration Testbed (HERMIT)
• Electro-chemical Analysis and Research Lab (EARL)
• Battery Lab
• Air Flow/Cooling Lab
• Electrical Power Architecture Systems Integration Lab (SIL)
• Ground Systems Power & Energy Labs (GSPEL)
Propulsion Lab
Environmental Test Cell
Ground Vehicle Power and Mobility
Laboratory Overview
15
GSPELBattery Lab HERMIT
Electrical Power
Architecture SIL
Airflow/Cooling Lab
UNCLASSIFIED: Dist A. Approved for public release
GSPEL Fly Through
16
UNCLASSIFIED: Dist A. Approved for public release
It’s all about...Supporting the Warfighter
UNCLASSIFIED: Dist A. Approved for public release
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