offshore - igus€¦ · stiff hydraulic hoses. e4 series 600 extension link – long travel...
Post on 14-Jun-2020
1 Views
Preview:
TRANSCRIPT
.eu...
offshoree.chainsystems® and chainflex® cables for
®
Special igus® solutions for offshore industry
...05.2011...plastics for longer life®...
...www.igus.eu/offshore...
Mud resistant acc. NEK 606
II 2 GD
2 3
...oil-resistant igus polymers...®
You can find maintenance-free igus® products made from tribo-polymers in many offshore applications
Unsupported – short travels
Gliding – long travels
Vertical hanging
Vertical standingSide-mounted
Rotary motion
Horizontal and vertical
Nested
Side by side
Combined motions
Strong, modular, corrosion resistant and easy to install: igus®
e.chains® for heavy fill weights in harsh offshore environment
igus® is a specialist in the area of polymer research, with more than 40 years of experience. Special high performance polymers allow the use of igus® e.chains® and bearings in almost all environments. Heat, cold, corosion, humidity, dirt – we have a solution.In more and more heavy duty applications, steel systems are succesfully replaced with igus® plastic e.chains®, be cause of their extraordinary capabilities:
Corrosion free, UV- and sea water resistant Light weight AND high stability Low maintenance and long service life Resistant to dirt, sea water, chemicals, extreme temperature Easy to install Flexible modular design ATEX solutions available igus® e.chainsystems® in combination with igus® chainflex® cables
Corrosion resistant, mainte-
nance free plastic bearings are
used i.e. in subsea ROVs, and
valve applications, offering
high load capacity and
precisely calculated cycle life.
drylin® R with XUM liner works
best with stainless steel –
ideal for subsea mechanical
handling equipment.
Corrosion free, UV- and sea water resistant: Fully harnessed e.chain® series 600 in a hanging application with high fill
weights and sea water resistant. (North Sea)
e.chain® with reverse bend radius guides cable and hose
package on A-frame onboard anchor handler
Horizontal Trolley, National Oilwell Varco AS, Norway
Light weight AND high stability: Polymer e.chain® tames
stiff hydraulic hoses.
E4 Series 600 extension link – long travel application onboard
West Navigator (Norway)
...oil-resistant igus polymers...®
You can find maintenance-free igus® products made from tribo-polymers in many offshore applications
Light weight AND high stability: Short/cross travel application.
Series E4/4 guided in a stainless steel guide trough.
Rig skidding application on the Claymore, North Sea
igus® e.chain® series 600 and igus® drylin® linear slides on a
roughneck “V-Tech UniRough”
Vertical boom on a riser handling crane for AKMH (West E Drill)
Low maintenance and long service life: igus® e.chain® series
5050 with reverse bend radius on port crane equipment
Series 600 with extension link in an igus® designed special
guiding channel. (Caspian Sea)
Pipehandling application supplied by igus® e.chain® Horizontal Trolley for National Oilwell Varco AS, Norway
ATEX-MaterialThe conductive material igumid ESD has offered explosion protection and protection against electrostatic buildup since 2002. This material is based on a material which was developed as early as 1992, modified in 2002 and certified by the PTB as early as eleven years ago.
igumid ESD with PTB certificateAll standard e.chains® available in igumid ESD Tested and successfully proven in explosion-protection areas for many years Color: Slate gray (similar to RAL 7015) for easy differentiation
ATEX Products – your benefits Tested with over 100 million cycles for most demanding requirements, also for long travels Snap-open e.chains®, snap-open e.tubes, three-dimensional e.chains® with mounting brackets and interior separation available in ESD/Atex version Short lead times Ordering and shipping from 7 am to 8 pm plus Saturdays from 8 am to 12 pm (in Germany)
Marking: II 2 GD – Special color of the ESD e.chain® color: gray (similar to RAL 7015)
Investigations required after classification II 2 GD in accor dance with the standards and regulations listed below were conducted and verified by the PTB: Cenelec TR 50404:2003 previously: DIN 53482/VDE0303/Part 3, verified by the PTB), BGR 132:2003 and ZH1/200
ATEX tested conductive igus® material prevents electrostatic
build-up. Delivered as fully harnessed readychain®.
ATEX version igus® e.chainsystem®, series E4, harnessed with
hydraulic hoses and igus® chainflex® cables. Here shown on
a test stand, now in operation on Dalia FPSO (linear motion
of mooring)
76
system E4.1: One e.chain® for all
...one for all...universal...largest...
E4.1 - long travels, large unsupported lengths, simple installation and quiet operationE4.1 combines all design features of the systems E4/00 and E4/4 and is the best igus® e.chain®, which is available with standard range.
4-piece, openable e.chain® for long travels Large unsupported lenghts possible Solid and quiet, fo high speeds and fill weights Inner heights 21 - 112 mm, also available as e.tube
E4.1 light: Allround e.chain® for high dynamics The new E4.1 e.chains® are perfect for solving problems, when easy handling and high dynamics must be combined with high stability.
Crossbars are swivelable on both sides Openable in inner- and outer radius Inner height 48 mm
www.igus.eu/ecs-news
Shipping after: 24-48 h www.igus.eu/eu/e4-1
plus 20%compared to E4/00
E4.350: World largest polymer e.chain®*
Dirt-resistant outer contour
Large integrated gliding surface
Tongue and groove side links for torsion strength
Inner/outer links design for easy asembly
Integrated wear pads for longer cycle life in gliding applications
Crossbars from robust high tech polymer
Carrying plastic e.chains® to the extremesThe world’s largest* all-plastic e.chain® yet is predestined to carry thick, heavy and stiff cables and hoses. It is ideal for rough use on oil platforms, in steel plants, or in heavy duty machinery.
350 mm inner height / 200-1000 mm inner width
Fill weights >100 kg/m Maintenance-free – no grease or oil needed to lubricate the joints Modular design saves assembly time Highly resistant to wear, corrosion and sea water Easy lengthening and shortening Plastic material reduces noise Electrically insulating Interior separation available
*Issue 12/2008, available from 2009
0 2 4 6 8 10 12
00.5
11.5
22.5
33.5
44.5
55.5
66.5
00.5
1
1.52
6
10
20
30
40
50
60
4
8
70
80
90
100120
140150170
190200240
280300
77.5
88.5
99.5
10
340
380400440
480500540
580
14 16 18 20
600/601
800/840
640
E4.350
600
0 2 4 6 8 10 12
00.5
11.5
22.5
33.5
44.5
55.5
66.5
00.5
1
1.52
6
10
20
30
40
50
60
4
8
70
80
90
100120
140150170
190200240
280300
77.5
88.5
99.5
10
340
380400440
480500540
580
14 16 18 20
600/601
800/840
640
E4.350
600
0 2 4 6 8 10 12
00.5
11.5
22.5
33.5
44.5
55.5
66.5
00.5
1
1.52
6
10
20
30
40
50
60
4
8
70
80
90
100120
140150170
190200240
280300
77.5
88.5
99.5
10
340
380400440
480500540
580
14 16 18 20
600/601
800/840
640
E4.350600
0 2 4 6 8 10 12
00.5
11.5
22.5
33.5
44.5
55.5
66.5
00.5
1
1.52
6
10
20
30
40
50
60
4
8
70
80
90
100120
140150170
190200240
280300
77.5
88.5
99.5
10
340
380400440
480500540
580
14 16 18 20
600/601
800/840
640
E4.350600
Unsupported straight FLG Unsupported sag FLB
S
S/2
470
450
D
H-450
H HF=H+250
350.1 450.xxx
8001H1 8001H2
Bi
Ba=Bi+140
350
450
120
Bi-100Bi-20
17,5
120
Bi-100
Bi-20
200
Bi-150
17,5
225
S
S/2
470
450
D
H-450
H HF=H+250
350.1 450.xxx
8001H1 8001H2
Bi
Ba=Bi+140
350
450
120
Bi-100Bi-20
17,5
120
Bi-100
Bi-20
200
Bi-150
17,5
225
S
S/2
470
450
D
H-450
H HF=H+250
350.1 450.xxx
8001H1 8001H2
Bi
Ba=Bi+140
350
450
120
Bi-100Bi-20
17,5
120
Bi-100
Bi-20
200
Bi-150
17,5
225
Interior separation
8 9
...accessories...self-guiding...
System autoglide for E2/000 e.chains®: Gliding and snap-open in the inner radius
Travels up to 50 m without guide trough Speeds up to 1.5 m/s Very compact, no trough in the working area Fast installation times for long distances
www.igus.eu/eu/autoglide
Construction kit and accessories
System autoglide: Saving at long travelsautoglide is a self-aligning e.chain®, which can dispense with guide troughs for up to 50 m travel. You save ac-quisition and installation costs and can keep pathways in your warehouse free for klifts or industrial trucks.
System autoglide for e.chainsystem® E4.1 up to 80 mm inner height
Crossbars in the interior radius of the e.chain® are fitted with molded-on glide shoes
Large gliding surfaces and good sliding behavior Of one piece, no additional parts required
www.igus.eu/AG_Movie
www.igus.eu/troughsaving
Solutions for long travels without guiding troughs
Improved housing foot clamp for easy fit into C-profile Integration with igus® KMA mounting bra-ckets possible Clip-on tiewrap plates for opening crossbars Tiewrap plates with clip-on connection for the C-profile Chainfix clip - Modular snap-on for the C-profile Chainfix Nugget
Interior separations
Mounting brackets
Chainfix strain relief elements
Guide troughs
Aluminum “Super Trough” – Basic Aluminum “Super Trough” – Heavy-Duty Fixed end module, alu-minum “Super Trough” Steel guide troughs Fixed end module, steel guide trough For support of the lower run - Support Tray tool kit
KMA with attachment capability on all sides Mounting brackets with strain relief Mounting bra-ckets with C-profile KMA pivoting KMA, locking Mounting bracket made of steel
Aluminum “Super Trough” – Basic Aluminum “Super Trough” – Heavy-Duty Fixed end module, alu-minum “Super Trough” Steel guide troughs Fixed end module, steel guide trough For support of the lower run - Support Tray tool kit
10 11
from stock www.chainflex.eu
More than 950 types of cables available from stock
...cables from stock...tested...
More than 950 chainflex® cables developed especially for the use in e.chainsystems®
Wear resistant TPE, PUR and oil-resistant PVC outer jackets
Halogen-free and/or flame-retardant materials Different certificates: UL, CSA, CE, DESINA, CEI Smallest radii from 4 x d
Certificates and approvals for chainflex® cables
Twistable cables
Pneumatic hose
Power cables
Servo cables
Measuring system cables
Fibre optic cable
Bus cables
Data cable – Koax
Data cable – Thermo
Data cable – Twisted pair
Data cable – Twisted pair
Data cable – braiding in layers
Control cables
Selected chainflex® cables for offshore industry
CF77.UL.D & CF78.UL chainflex® PUR control cables
PUR control cables for high load requirements, PUR-outer jacket (CF78.UL shielded), oil- and coolant-resistant, flame-retar-
dant, notch-resistant, PVC- and halogen-free, bending radius 6,8 - 7,5 x d
Large igus® cable stock with more than 950 cables
CF112 & CF113 chainflex® PUR data cables
PUR data cables for high load requirements, PUR-outer jacket, double-shielded, twisted-pair, oil- and coolant-resistant, flame-
retardant, notch-resistant, PVC- and halogen-free, hydrolysis- and microbe-resistant, bending radius 10 x d
CF113.D chainflex® PUR measuring system cables
PUR measuring system cables for maximum load requirements, PUR-outer jacket, shielded, oil- and coolant-resistant, flame-
retardant, notch-resistant, PVC- and halogen-free, hydrolysis- and microbe-resistant, bending radius 10 x d
CF27.D chainflex® PUR servo cables
PUR servo cables for maximum load requirements, PUR-outer jacket, shielded, oil- and coolant-resistant, flame-retardant,
notch-resistant, PVC- and halogen-free, hydrolysis- and microbe-resistant, bending radius 7,5 x d
IGUS CHAINFLEX CF10.INI
CF10.INI chainflex® shielded initiators
sensor/actuator cables with 5 x d for e.chains®, direct line 360° shielded, M12 x 1: socket with free cable end
13
...ready to use...pre-harnessed...readychain®: Pre-harnessed e.chainsystems® in 3-10 days
Quickpin 2.0Connector-Cable-
Configurator
www.igus.eu/quickpin
readycable® - harnessed drive technology
Harnessed cables after the spezifications of folllowing manufacturers: Allen Bradley, B&R, Baumüller, Beckhoff, Berger Lahr, Control
Techniques, Danaher Motion, ELAU, Fagor, Fanuc, Heidenhain, Jetter, Lenze, LTi DRiVES, NUM, Omron, Rexroth, SEW, Siemens,
Stöber... and many more on request.
from stock www.igus.eu/readycable
readychain®: Assembly-optimized e.chainsystems®
700 systems per week in 11 readychain® factories worldwide. From single piece Easing your capacities Minimized assembly time 100% tested Eliminate storage costs for cables, e.chains® and connectors Shorten turnaround times by half Flexible response to order fluctuations Reduce the number of subcontractors and related orders by 75% Minimize your machine downtimes Transport racks in your color and design Assembled and runs System guarantee – depending on application
100 readychain®-specialists care for
your project
Assembly-optimized delivery
Shipping after: 3-10 days www.readychain.eu www.igus.eu/RC_Movie
readycable® - in 24-48h or todayigus® offers more than 1300 harnessed cables for drive systems according to 16 different manufacturers. Professional manufactured, 100% tested.
Servo, Power and Signal-/encoder cables No cutting costs, no minimum order quantity, no costs for packaging Cable length according to customer requirements Smallest bending radii from 7,5 x d Reduce stockcosts and increase cashflow Flexible response to order fluctuations
Creating a new configuration Opening of existing configurations Verification of cable configurations Acquisition of existing configurations via the down load manager for cable macros
s✚
14
...100% lubrication-free...Maintenance-free iglidur® plain bearings, iglidur® PRT slewing ring bearings, and drylin® linear technology
iglidur®: Maintenance- and lubrication-free Bearings, made from high-tec polymers – Lifetime predictable
40 different materials Corrosion-resistance High dirt resistance High vibration dampening Low coefficient of friction High wear-resistance
Shipping after: 24 – 48h www.iglidur.eu www.igus.eu/iglidur-lubricationfree
iglidur® PRT - Slewing Ring Bearingiglidur® PRT is an economical, maintenance-free slewing ring table with tribo-optimized iglidur® polymer sliding parts.
Ready to install Robust, corrosion-resistant bearing for high loads For extreme torques For the use in changing environments Maintenance- and lubrication-free For low to medium gliding speeds New with toothed outer ring
Shipping after: 24 – 48h www.iglidur.eu/eu/prt www.igus.eu/PRT_Movie
drylin® T – Heavy Duty: For the most extreme environmental conditions Linear guide carriage for extreme conditions (dirt, glue resins, chips, mud, etc.) Polymer sliding elements of iglidur® J are fixed by the metal end caps and cannot be lost Dimensions equivalent to standard recirculating ball bearings
Shipping after: 24 – 48h www.drylin.eu
Inspection equipment for offshore drilling riserplant Linear guides and tie bars
Application with igus® Polymer Bearings“On the drilling platforms in search of new oil and gas wells in the offshore industry, so-called “drilling risers” are used as connecting elements between drill platform and the ground of the sea. The use of these risers in aggressive media and under extreme mechanical stress (corrosion, abrasion, erosion, deformations) requires a regular inspection of the riser for safety and environmental reasons. [...] The bolts of the articulations are equipped with polymer bearings GFM-0810-05. The bearings support the transmission the enormous forces with low friction free of stick-slip. The heart of the sensor adjustment are linear guides and tie bars. Every single sensor is mounted onto a miniature-guide drylin® NK-02-17. [...] All in all, a high efficiency and economy are achieved.” Reinhold Kammann / Manfred Worms, Tuboscope Vetco (Germany) GmbH, Celle
16 17
Quality from the igus® laboratory
...igus.tests...®
Noise level test insid an igus® acoustic cell
Torsion test-set for chainflex®-cables and triflex® R
Push Pull forces speed up to 10 m/s, ac ce lera tion up to 200 m/s2 are tested
igus® test laboratoryApplications involving high cycle counts, speeds and accelerations or de-manding environmental conditions require proven systems especially when it comes to e.chains®, cables, polymer slide bearings and linear systems. igus® regularly conducts tests at its own laboratory under realistic condi-tions. Every year, we conduct more than 2,000 tests on e.chains® and cables, and over 5,000 tests on plain bearings.
Video: www.igus.de/labor
26 Online tools, special websites and Online Shop
...igus.online...®
A selection of important Online-Tools for offshore industry
QuickChain.100Calculation & layout of e.chains®
QuickChain.13product finder up to 13 m
QuickLifeService life e.chains®
www.igus.eu/ecs-expert www.igus.eu/quickchain13 www.igus.eu/ecs-lifetime
QuickFindProduct finder
QuickFille.chain® filling expert
QuickCad offlinee.chains® with circularmotion
www.igus.eu/ecs-finder www.igus.eu/filling-configurator www.igus.eu/quickcad-download
QuickCableProduktfinder LeitungenProduct finder cables
QuickLifeService life calculation
QuickPin 2.0Connector-cable configurator
www.igus.eu/quickcable www.igus.eu/cf-lifetime www.igus.eu/quickpin
QuickBearingiglidur® product finder
= QuickLifeService life calculation for linear units
QuickFindproduct finder drive technology
www.igus.eu/iglidur-productfinder www.igus.eu/drylin-expert www.igus.eu/sht-productfinder
Special website for offshore industryYou can find information, applica-tions, videos and product details for machine tools on www.igus.eu/offshore
18 19
Quick and reliable: igus® delivery service
...igus.delivery...®
plastics for longer life®: All igus® products at a glance
...igus...®
No warehousing at your site and yet all parts quickly availableNo minimum order value, no surcharges. More than 80,000 products from stock. Order from 1 piece without surcharges for small quantities. Invoices and acknowledgements available by post, fax or e-mail. 1,900 employees in Germany and 28 international subsidiaries and offices, plus bases in another 33 countries to guarantee a rapid delivery worldwide.
Delivery and consultation daily from 7am till 8pm and Saturdays from 8am till 8pm Order tracking online possible No fuss return Round-the-clock emergency service
Our current delivery times
24-48 h 3-5 days 10 work days
All catalog items except for harnessing: 24 - 48 hif available. New production in 2-3
days. Delivery time “today” on request
(with a present availability of 97% of all
products!)
Harnessing orders and linear axes: 3-5 daysfor assembled cables (readycable®),
simple chain systems (readychain®
Basic) and linear axis products (drylin®
SHT, SLW, ZLW etc.).
Elaborate harnessing orders: 10 working days10 working days* for elaborate harnes-
sing orders (readychain® standard and
premium)
e.chains® and accessoriese.chainsystems® –cable carriers and energy
chains for modern machines.
Pre-assembled.
pickchain conveyor chainThe intelligent conveyor chain for Pick &
Place solutions.
iglidur® Plain and Slewing Ring BearingsLonger service life, reduce costs and no
lubrication. 7,000 types.
drylin® linear slide and drive systemsLubrication-free, light, quiet, modular, du-
rable, economical. Tailor-made from stock.
More than 1,800 types.
twisterbandTurn 3000°. Compact, modular, economical
– rotary movements in minimum space.
robolinkJoint modules for robots
Integration of different movement mecha-
nisms in one single part
igubal® Spherical BearingsA complete program of self-adjusting, main-
tenance-free bearings made from polymers.
More than 800 types available from stock.
xiros® Polymer Ball BearingsDeep-Groove Ball Bearings, Axial, Multi-
axis, Slewing Ring Bearings and Shields –
lubrication-free up to +150 °C from stock!
www.igus.eu/echains www.igus.eu/twisterband
www.igubal.euwww.iglidur.eu | www.igus.eu/eu/prt
www.drylin.euwww.igus.eu/xiros
www.igus.eu/robolinkwww.igus.eu/pickchain
Ordering and deliveries weekdays from 7.00 am to 8.00 pm,
Saturday from 8.00 am to 12.00 pm. No minimum order quantities,
no surcharges. 80,000 products available ex-stock. Quick delivery.
www.igus.eu8.00pm
.eu/24
www.igus.eu/offshore
9001.2008 Certified according to DIN ISO 9001:2008
Online shopping –24h!
More brochures and catalogs online.
igus® GmbH Spicher Str. 1a D-51147 Cologne
Phone +49-2203-9649-0 Fax +49-2203-9649-222
info@igus.de www.igus.eu
MAT0071350.2 Issue 05/2011
Configured in minutes......delivered in hours......made for years!
www.igus.eu/e-chains
www.igus.eu/24h
www.igus.eu/lifetime
.eu...
top related