igus e-chain for cranes

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.de/.. cranes... ..E-ChainSystems ® and Chainflex ® cables for cranes ® ® ® ® ...Reduce cost. Improve life. Proven. with igus ® ® E-ChainSystems..ReadyChain.Chainflex Cables... ...iglidur.igubal.DryLin.xiros/..plastics.for.longer.life /.. ® ® ® ® ®

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This brochure gives an overview of igus e-chain used for cranes.For more information see http://www.igus.co.uk/wpck/default.aspx?pagename=cranes&c=gb&L=en&wt.mc_id=SCRUK

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Page 1: Igus e-chain for cranes

.de/..

cranes.....E-ChainSystems® and Chainflex® cables for cranes®

® ® ®

...Reduce cost. Improve life. Proven. with igus®

®

E-ChainSystems..ReadyChain.Chainflex Cables...

...iglidur .igubal.DryLin.xiros/..plastics.for.longer.life /..® ® ® ® ®

Page 2: Igus e-chain for cranes

Peter Pütz – international project manager, Cranes and material [email protected]

Improve technology and reduce costs!Now is the right time to optimize technologies with innova-tions, to improve operations and to save costs! With more than 45 years experience in design and product development for plastic polymer, igus® has equipped more than 10.000 port equipment machinery applications. igus® developed more than 80 new products and range enlargements in 2010. igus® ship ex stock within 24 hours or at the same day! No minimum order quantities, no surcharges! Visit our industrial sector website www.igus-cranes.com! You will find detailed information, helpful online tools and more. Our crane business experts are available in all main coun-tries around the world. Quick personal information you will get from the igus® crane department in Cologne. Enjoy reading!

24 hrs delivery timeThe goods leave igus® within 24 hrs. On request we can deliver via express or special delivery. Please inform us about your wishes.

No minimum orderigus® has no minimum order. Just order the amount you need.

With warrantyBeyond the legal warranty we also vouch for wear and tear. Together with you, we define your application‘s parameters. With a warranty certificate!

Ordering timesFrom Monday to Friday 8:00 am - 8:00 pmSaturday 8:00 am - 12:00 pm

HotlinePhone +49-2203-9649-800Fax +49-2203-9649-222

OnlineshopSee www.igus.eu. There you can find our whole pro-duct range. Order around the clock.

You have questions?For questions and more information call us or use our online productfinders on www.igus.eu.

plastics for longer life®

*Note for delivery time: Delivery time means time until shipping of goods

Theo Diehl – Head of Cranes and material handling

[email protected]

Page 3: Igus e-chain for cranes

Where to find igus®:

System E4/00 – E-Chains® with the product range

page 10

System E4.1 – Large E-Chains® for all cases

page 8-9

E4/4 Heavy Duty E-Chains® and troughs – for high fill weights

page 11-13

XXL material – E-Chains® for long unsuppoted applications

page 25

P4 – quiet, wear-resistant, for high speed

page 16

New: E-Rover – Power-Protective-System with misalignment control

page 20

...igus in cranes and harbors

5

®

PPDS – Remote Condition Moni to ring for heavy duty units

page 35

Page 4: Igus e-chain for cranes

safe cost

E-Chain® Catalog pages with an overview of the igus® E-ChainSystems®:

l Approved on more as 3500 RTG/RMG and over 450 STS cranes and more than 5.000 additional applications e.g. spreader, main power supply, reach stacker, lifts, empty container handling systems and fork lifts

l Speeds up to 600m/min possible, grab Cranes and STS Crane applications with 300 m/min in use

l Space-saving design reduces length and height

l No additional drives or control system neces sary

l All media in one system – power, data, air, water, etc.

l Low maintenance

l Wind and weather resistant

l Other lines and cables can be added easily (e.g. Chainflex® fibre optics)

l Possible travel up to 800m with igus® Rol E-Chain®, applications with 500 m on STS Cranes travels in use

l Possible reduction of cable length > 50%

l No loop station required

l Overall steel structure can be shortened

On the next pages you will find special products for the Crane Industry.The huge igus® E-Chain®-program contains over 75,000 products ex stock – incl. usefull accessories and Chainflex® cables – developed and tested for Chains.

The series E4 (4-piece designed E-Chain®) was designed especially for long travel applications with high fill rates and for difficult environments.

Find more products in the igus® main E-Chain®-Catalog, for example for:

l Robotics

l Offshore

l Heady Duty

l Cleanroom

l Material handling

l Machine tools

l and many more Order your personal catalog: www.igus.de/catalog

No loop station required – igus® E-ChainSystem® example on STS Crane in Antwerp. System delivered as ReadyChain®.

6 7

Benefits of E-ChainSystems®: Reduce cost. Improve life. Proven.

safe money

Page 5: Igus e-chain for cranes

High rigidity and carrying capacity for shear forces thanks to tongue and groove design

Cable-friendly rounded crossbar

Low noise through integrated „brake“

Straight run and fast assembly through inner- /outer link design

For sidemounted applications

Smooth, cable friendly inner surfaces

plus 20%compared to E4/00

4

2+3

6

3

5

4

1. Large unsupported length

[m]

kg Large unsupported length (+20% compared to E4/00) possible thanks to special stop dog, tongue and groove combination.

3. Sidemounted application

Also best suited for sidemounted applications due to tongue and groove design

5. Low noise

Integrated „brake“, smooth gliding surfaces; rubber dampers optional.

6. Straight run

High push-/pull forces through ton-gue and groove, no „camber“ opti-on by flipping the outer link.

2. Rigidity for shear forces

Interlocking side link guarantees optimum lateral stability.

4. Cable protection

Smooth, wide solid polymer support for cables, many quickly mounted shelving options.

98

One E-Chain® family for all applications in cranes

24 h or today www.igus-cranes.com/E41

The newest allrounder E-ChainSystem E4.1®

Page 6: Igus e-chain for cranes

10 11

E-Chain® family for Cranes with a large variety E-Chain® family for Cranes...gliding and rolling version

KMA, mounting bracket, pivoting or locking with „All-round“ attachment option

High side-mount stability due overlaping grip (tongue and groove design)

High torsion stability

Closed and open designs can be combined

Hinged snap-open removable lids along outer radius of E-Tube

Crossbars are remo-vable along both radii, saves time installing and dismantling

Lateral glide surfaces for side-mounted operati-on

Wide rounded plastic crossbars, cable friendly

High secure double lock

Bending radius

R Bending Radius

hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]

2828 32 50 - 400 73 - 423 54 63 - 300

3838 42 50 - 400 77 - 427 64 75 - 350

4040 56 50 - 600 86 - 636 84 135 - 500

5050 80 50 - 600 100 - 650 108 150 - 1000

Series Inner height Inner width Outer width Outer height Bending

radius

KMA, mounting bracket, pivoting or locking with „All-round“ attachment option

Optimized glide surfaces No sliding shoes, no loose parts

Stop dog with “brake” for noise reduction

Highly secure double lock

Strain relief elements can be integrated in the mounting bracket

Crossbars are remo-vable along both radii, saves time installing and dismantling

Lateral wear pads

Typical Crane applications:RTG’s, RMG’s, Spreader, Indoor Cranes, Man lift, Reach Stacker, ...

Typical Crane applications:STS, Goliath Cranes, RTG’s, RMG’s, Indoor Cranes, Bulk handling Cranes, ...

Wide rounded plastic crossbars, cable friendly

DimensioningBaBi

hi ha

hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]

210 21 30 - 120 44 - 134 28 38 - 200

220 28 40 - 300 60 - 320 42 55 - 250

280 32 50 - 400 73 - 423 54 63 - 300

380 42 50 - 400 76 - 426 64 75 - 350

400 56 50 - 600 84 - 634 84 135 - 500

600 108 200 - 600 252 - 652 140 200 - 1000

640 112 87 - 562 139 - 614 140 200 - 1000

800 200 200 - 600 260 - 660 236 325 - 1000

840 204 100 - 563 160 - 623 236 325 - 1000

Series Inner height Inner width Outer width Outer height Bending radius

24 h or today www.igus-cranes.com/E4 24 h or today www.igus-cranes.com/E4

E-ChainSystem:E4/00 E-ChainSystem:E4/4® ®

Page 7: Igus e-chain for cranes

hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]

4040HD 56 50 - 600 104 - 664 84 135 - 500 4040RHD

5050HD 80 50 - 600 110 - 660 108 150 - 1000 5050RHD

Series Inner height Inner width Outer width Outer height Bending radius With roles

12 13

The Heavy Duty Chain family was developed in view of the following applications:l High cable loadsl High speedsl Long travel lengthsl Strong dirt loads

The improved E4/4 Heavy Duty takes cable carrier stability to new levels.

Strength and cycle life are improved by significabtly increased gliding and load bearing surfaces. E4/4 Heavy Duty takes higher push/pull forces, at the same inner dimensions as regular E4/4 series.

Supplied from stock for the HD series:l Roller glide for the reduction of the tensile/shear forcesl Extension link for large widths and for raising the load capa-

cityl Separators for the adaptation of the interior separation in

the cable layoutl Mounting brackets for the fastening of the chain at fixed

and moving ends

Typical Crane applications:STS, Goliath Cranes, Indoor Cranes, Bulk handling Cranes, Mining Crane, ...

5050 HD to classic 5050: Y: +120%, X: +7,5 mm

4040 HD to classic 4040: Y: +140%, X: +9 mm

4040 HD

Y

5050 HDX

E-Chain® family for cranes... ... for highest requirements

24 h or today www.igus-cranes.com

High additional loads in Heavy Duty Chains

High torsion stability

Lateral glide surfaces for side-mounted operation

Wide rounded plastic crossbars, cable friendly

High secure double lock

Hinged snap-open removable lids along outer radius of E-Tube available, closed and open desi-gns can be combined

Expanded gliding surface, expanded stop dog surface and bigger pin/hole surface to classic E4/4 series

Crossbars are removable along both radii, saves time installing and dismantling

Heavy duty series

Page 8: Igus e-chain for cranes

14 15

Safe operation with igus® Rol E-Chain®

Test rig for lifetime test

75 –

50 –

25 –

200100P

ush-

/pul

l for

ce in

%

Zug

-/S

chub

kraf

t in

%

17575

10050

5025

0m0m

100 –

Travel Chain length

Comparison of the power requirement between Rol E-Chain® and a standard Energy Chain®

Rol E-Chain®

Standard Energy Chain®

Fill weight 10 kg/m

441 m – one of the longest travels of igus®. Travels up to 800 m possible

l On more than 1.000 cranes with more than 10 years market experience

l THE optimal solution for high additional load

l Low maintenance

l Strong reduction of the driving force required for moving the Energy Chain® to below 25 %

l Travels up to 800 m possible

l Possible speeds of up to 600 m/min

l Different types of rollers for optimum results in different situations

l Even rolling resistance for dirty applications

l System guarantee for made-to-specifica-tions system (depends on application)

Rol E-Chain®, rolling, not gliding:Traditional Energy Chains® operating over long distances generally “gliding”. Rol E-Chain® has been developed with the aim of pushing back the technical limits of this kind of operation. The demands placed on Energy Chains® used over long distances have continuously increased in recent years. Travel over several hundred meters sets new challenges, as do extreme Crane movement speeds at cable loads of up to 50 kg/m.

14 15

Save 75% power...Driving force reduction...life time extension ...higher fill weights with Rol-E-Extension links

24 h or today www.igus-cranes.com/rolewww.igus-cranes.com/rolevideo

hi [mm] Bi [mm] R [mm]

2828R 32 50 - 400 125 - 300

3838R 42 50 - 400 150 - 350

4040R 56 50 - 600 200 - 500

5050R 80 50 - 600 250 - 500

Series Inner height Inner width Bending radius

hi [mm] Bi [mm] R [mm]

4040RHD 56 50 - 600 200 - 500

5050RHD 80 50 - 600 250 - 500

Series Inner height Inner width Bending radius

Rol E-Chain 10years experience®

Page 9: Igus e-chain for cranes

Additional widthsl System P4 in 5 widthsl 250 300, 350 and 400 mm inner

widthl AUTO-GLIDE version for all widthsl Crossbars in cable friendly, rounded

plasticl Safe due double lock mechanism

More bending radiil System P4 in 3 bending radii: 250, 300

and 350 mml Large radii for stiff cables and hosesl Small radii for limited space

1716

product design award

Long-life rollersl Tribo-optimized plastic rollers for all

P4 systemsl Wear optimizedl Long cycle lifel Improved rollingl Lower noise and vibrationl Same pitch for roller links/chain links

Standard guide trough systeml Guide trough systeml Special geometry in combination

with AUTO-GLIDE cross bars allows for offset upper and lower run

l Strong installation kits for long lifel Stainless trough segments resist cor-

rosion and sea water

Extension link – heavy fill weightsl Roller extension link for series P4.56l 50% higher fill weight possiblel Increased unsupported spanl Maximum rigidityl Divides cross section into reasonable

compartments (electric/hydraulic)

1 2* A reduction of 3 dB(A) sounds like a 50 % red-uction in the noise level to the human ear.

01999 2004 2008

2828R3838R4040R5050R

v m

/s

4040RHD5050RHD

P4.56P4.86

15

10

5.0

1.0

Technical data:Modular P4 system for very long travels and high speed:l 800 m travels and more are possiblel >10 m/s speedl Heavy fill weight up to 10 kg/ml Large rolling and gliding surfaces for

long cycle lifel Safely on track through AUTO-GLIDE

cross bars and guide troughl Same pitch for roller links/chain links

0

P4.

56R

dB

(A)

90

88

86

84

82

80

78

76

4040

R

Noise level* Travel speed igus® Rol E-Chain®

1) First Rol E-Chain® from 1999, Lab test, v = 2,0 m/s2) Outdoor test, v = 6,0 m/seach 1 m measurement distance

The igus® P4 roller Energy Chains® are the best solution for the longest travel at high speeds. They are very smooth running and energy-efficient – requirements that are demanded today by many crane makers and operators. NEW: Now the aluminum guide trough range has been expanded for the series P4.32 and P4.42.

l Smooth, low noise operation through identical pitch length for links with and without rollers

l Grooved roller running on continu-ous, plain surface

l Large glide area for rollersl Rollers are integrated in to side link

Inner height

hi [mm]

5680

56

Outer height

ha [mm]

84108

84

Inner width

Bi [mm]

200 - 400**200 - 400**

200 - 400**

Outer width

Ba [mm]

270 - 470276 - 476

270 - 470

Bending radii

R [mm]

250 - 350**250 - 500**

250 - 350**

Max. travel

[m]

800800

800

Max. speed

[m/s]

1010

10

Pitch

[T]

91100

91

Max. Load

[kg/m]

2030

30

Part No.

P4.56R.Bi. .0P4.80R.Bi. .0

Extension linksP4.56R.Bi1/Bi2/Bin.

RR

R

** More sizes upon request.

Large modular tool box system of P4 Rol E-Chain®

NEW: P4.32 with new ALU guide troughl Energy-efficient solution for long tra-

vels: -57%l Highly dynamic even in cramped ins-

tallation kitl Very quiet, lightweight and slim designl For fill weights up to 10 kg/ml For long travels up to 800 m lNo split roller, but as offset runs smoothly

Safe 57% energy with the new ALU guide trough

24 h or today www.igus-cranes.com/p4www.igus-cranes.com/p4video

P4: safe power long travels

Page 10: Igus e-chain for cranes

18 19

Enormous size...low displacement forces...as part of series

order related, 3 weeks www.igus-cranes.com/E4350Rwww.igus.de/600kg

Art.-Nr.

Part-No.

Innenhöhe

inner height

hi [mm]

Innenbreite

inner width

Bi [mm]

Außenhöhe

outer hight

ha [mm]

Außenbreite

outer width

Ba [mm]

Biegeradius

bending radii

R [mm]

E4.350R.Bi.R.0 350 200 - 1000 450 340 - 1140 ab from 500

Biggest: E4.350 600kg/m additional load

Roller chain links to reduce the displacement forces

E4.350: Carries heavy loads efficiently and safelyPresented in 2008, now also available as a roller version for long travels with low drive force and as a standard product.Wherever harsh conditions exist, such as in offshore applications, the big-gest plastic E-Chain® in the world feels at home and offers the following advantages:lAvailable as a standard product lFill weights up to 600 kg/ml350 mm inner height, inner width up to 1000 mmlResistant against corrosion, oil and seawater, maintenance-free, no lubrication points needed on joints during operationlMultiband chains possiblelMatching heavy-duty guide troughs

Industries: Vacuum units, oil platforms, offshore, steel mills, construction equipment, coal handling

Long travels with low drive power are now possible with Rol E-chain links for the worlds largest polymer E-chain.Designed for the use in rough environments, like Oil plat-forms, power plants...

Page 11: Igus e-chain for cranes

20 21

igus® E-Rover: E-ChainSystem® for power and data supply of rail-bound crane systems

Constantly rising diesel prices and not least the environment protection make a conversion from diesel to electric drive with rubber-tired container cranes (RTGs) almost inevitable.With the E-Rover igus® has developed a system that meets all requirements especially in these areas:

lCompensation of lateral offsets (+/-400 mm or according to cus-tomer specifications)

l For long travels (travels of 800 m and more possible)

l Interference-free data transfer through igus® bus cables or igus® fiber optic cables

Compensation of lateral offsets

for long travels

safe money: Long travel approved

system with less maintenance effort

safe power: Switch of your diesel engine

order related, 4 weeks www.igus-cranes.com/newswww.igus-cranes.com/compensation

...safe data...operation...power...save money...energy...CO2 /...safe data...operation...power...save money...energy...CO2

safe data: High-speed data trans-

mission with igus® fibre optics

l Trouble-free even in the harshest environmental conditions (such as in underground mining)

l All media can be conducted in one system

lAlmost maintenance-freel Can also be used for other applica-

tions with large horizontal offset

safe operation: Power-Protective-System

with misalignment control for Rubber Tired Cranes

E-Rover: safe on long travels

Page 12: Igus e-chain for cranes

22 23

Clamping levers keep the E-Chain® secured on track. No bouncing of the E-Chain® during severe lateral move-ments.

Selective guiding elements save up to 80% trough

2 m distance or more

s

s

...save 80% guiding trough...safe vertical guiding

Guidelok Slimline: Save 80% guiding troughEspecially with storage and retrieval units there exists the problem that hanging chains at high speeds and lateral accelerations swing or knock about and can lead to accidents. With the new igus® Guidelok Slimline system, this risk is eli-minated.

lSave up to 80% troughslSaves costs and weight significantlylFor hanging systems up to 50 m high and morel No knocking about of the chain, high reliability through clamping leverl Faster and easier installationlConsoles can be simplified or eliminatedlNoise minimizationlEasy access for servicing

order related, 3 weeks www.igus-cranes.com/GLSLwww.igus-cranes.com/vertical

Man lift cable, guided by Guidelok

Slimline

Guidelok Slimline vertical guiding

Page 13: Igus e-chain for cranes

2524

More width available for more series. For further increase of E-Chain® cycle life in extreme applications and very long travels.Highly wear-resistant igus® plastic gliding elements with up to 70% larger gliding surface.l 7 additional sizesl For additional E-Chain® seriesl Optimized gliding surface geometryl For long travels and highest fill weightsl Gliding applications without additional components

(Crossbar and glide surface are made of one piece)l Extremely wear-resistant and quiet through enlarged gliding surfaces (up to 70

%) and 150 % thicker wear pads

l 4 times longer cycle lifel Smooth motion through optimized

surface geometry and cushioned gliding elements

l For use on new E-Chains® or to retrofit existing systems

Program extension E4.1XXL-material: Allows for up to 25 % more unsupported span and for up to 13 mof unsupported travel. Solutions with gliding E-Chains® are often more elaborate and expensive than unsupported applications, because a slightly longer E-Chain® and a guide trough system becomes necessary. Usually, gliding E-Chains® also require more space. The new XXL-material for E-Chain® series E4.1 allows for 25 % longer unsupported span and makes unsupported travels of up to 13 m possible. The strong stop dog mechanism and interlocking side links underscore the „XXL unsupported“ aptitude. For XXL material: speed vmax=1 m/s, acceleration amax=2 m/s2

New * in preparation **GN = New E-Chain® GS = Retrofit for your existing E-Chain®

Series

E4.28.XXLE4.32.XXLE4.42.XXLE4.56.XXLE4.80.XXL

Inner height

hi [mm]

2832425680

Outer height

ha [mm]

42546484

108

Inner width

Bi [mm]

40 - 30050 - 40050 - 40050 - 60050 - 600

Outer width

Ba [mm]

60 - 32073 - 42376 - 42684 - 634

100 - 650

Bending radii

R [mm]

55 - 25063 - 30075 - 350135 - 500150 - 1000

Max. unsupported span

[m]

2,753,504,205,256,25

Pitch

T [mm]

46,056,067,091,0111,0

Links/m

[mm]

221815119

For series

14040, 150504040, E4.56, 4005050

Widths

xx [mm]

.20*

.20*

.20*

.27*

.27*

.27*

.28*

.28*

.28*

.30

.30

.30

.32

.32

.32

.35

.35

.35

Gliding surface width

[mm]

323843

Part No. GN Version**

450.xx.GN.S450.xx.GN.M450.xx.GN

Part No.

GS Version**

450.xx.GS.S450.xx.GS.M450.xx.GS

.25

.25

.25

.37*

.37*

.37*

l Longer unsupported travelsl Higher fill weightsl Eliminates guide troughs and supportsl Higher speedl Lower wear and longer cycle lifel More flexibility for your applicationl Less space required

Load capacity test – E4.56 XXL vs. larger E4.80 (right): Centered load of 11.25 kg at 4.5 m unsupported span

Large gliding surface for long cycle life Material for E4.1 – for even longer unsupported travels

order related www.igus-cranes.com order related www.igus-cranes.com

Extreme glider XXL material

Page 14: Igus e-chain for cranes

24 h or today www.igus-canes.com26 27

Vertical Separator, Locking Separator and Spacer for Chain inner separation

Side Plate, Vertical Separator, Slotted Sepa-rator and Shelves for costumized inner sepa-ration

Characteristic features of the igus® own Chainfix product series:

l igus® Chainfix reduces the overall height due to optimum housing height

l Long-term durability for dynamic applications due to improved press-fit elements

l Suitability for integration in the KMA connection element: space-saving and time-saving assembly; possibility of delivery for complete systems, with cables and assembled strain relief device included

l Improved foot for facilitated installation on the C profileKMA connection element with integrated C-profile and Chainfix

igus® Chainfix stainless-steel* (photo) and steel version available ex stock * Material high-grade steel: 1.4301

Chainflex® catalog pages with an overview of the igus® Chainflex® types:

Order your personal catalog:

www.igus.eu/catalog

igus® Chainflex® – power cable

The igus® Chainflex®-programm contains over 950 cables ex stock – espe cial ly designed for the use in Chains – and tested, tested and tested. Chainflex® lasts. Or your money back.

igus® Chainflex® – control cable

Classics l Suits most applicationsl Range of slotted separators and shelvesl Vertical and horizontal separationl Proven modular system for safe interior separation

HDX series l For maximum loads and fill weightsl Very strong for a safe fit inside the linksl Ideal for humid environment, like composting plants, etc.l For stiff media hoses, hydraulic hoses, etc.

R series (notched)l Defined raster through projections on separators and raster cross barsl Ideal for applications „on the side“l No additional spacers required

Interior separation modules for system E4.1

Modular interior shelving system – the ideal igus® separation for every application. Modules are interchangeable and can be combined. New accessories complete the system. We look for-ward to discussing your application!

Accessories...interior separation modules and strain reliefs More than 950 igus® cable types ex stock

24 h or today www.igus.eu/catalog

Chainflex® cable‘s classification after the criteria requirements, oil-resistance and travel distance

customized cable design

Page 15: Igus e-chain for cranes

2928

ShieldedSpecially developed forCable typeType Nominal voltage Temperature range Number of cores Cross section Regulations

The new halogen-free single conductor for extra high mechanical demands on cranes and for plant engineeringl TPE UV-resistant outer jacketl PVC-free/halogen-free

l Oil-resistant/Bio-oil-resistantl Low-temperature-flexiblel Nominal voltage 0,6/1kVl Bending radius inside E-Chain®: 7,5 x d

CF330.D TPE Power cable Outdoor Cranes No 0,6/1 kV -35 °C to +90 °C 1 6 - 185 mm2

CF340 TPE Power cable Outdoor Cranes Yes 0,6/1 kV -35 °C to +90 °C 1 4 - 185 mm2

Single core CF330.D and CF340

ShieldedSpecially developed forCable typeType Nominal voltage Temperature range Number of cores Cross section Regulations

The new halogen-free power cable for extra high mechanical demands on cranes and for plant engineeringl TPE UV-resistant outer jacket, gusset filled extruded l PVC-free/halogen-free

l Oil-resistant/Bio-oil-resistantl Low-temperature-flexiblel Nominal voltage 0,6/1kVl Bending radius inside E-Chain®: 7,5 x d

CF37.D TPE Power cable Outdoor Cranes No 0,6/1 kV -35 °C to +90 °C 3 - 5 1,5 - 50 mm2

CF38 TPE Power cable Outdoor Cranes Yes 0,6/1 kV -35 °C to +90 °C 3 - 4 0,5 - 50 mm2

Halogen-free power cable CF37.D and CF38

Overview Overview

24 h or today www.igus-cranes.com/cables

Chainflex cables for Cranes®

Page 16: Igus e-chain for cranes

30 31

ShieldedSpecially developed forCable typeType Nominal voltage Temperature range Number of cores Cross section Regulations

Shielded power cable for converter operation up to 600/1000 V. and up to 70 mm2.

CF30 PVC Power cable Indoor Cranes No 0,6/1 kV -5 °C to +70 °C 4 - 5 1,5 - 50 mm2

CF31 PVC Power cable Indoor Cranes Yes 0,6/1 kV -5 °C to +70 °C 4 - 5 1,5 - 70 mm2

CF34.UL.D TPE Power cable Outdoor Cranes No 0,6/1 kV -35 °C to +90 °C 3 - 5 1,5 - 50 mm2

CF35.UL TPE Power cable Outdoor Cranes Yes 0,6/1 kV -35 °C to +90 °C 3 - 4 05 - 50 mm2

Four core power cables

3130

ShieldedSpecially developed forCable typeType Nominal voltage Temperature range Number of cores Cross section Regulations

CF300.UL.D TPE Power cable In- and Outdoor Cranes No 0,6/1 kV -35 °C to +90 °C 1 4 - 185 mm2

CF310.UL TPE Power cable In- and Outdoor Cranes Yes 0,6/1 kV -35 °C to +90 °C 1 4 - 185 mm2

Shielded and unshielded single core motor cables for the most demanding requirements.

Single core motor cables

ShieldedSpecially developed forCable typeType Nominal voltage Temperature range Number of cores Cross section Regulations

Fibre glass (62.5/125 or 50/125), 2, 6 or 12 fibres – all fibre optic cables are tested for over several million flexing cycles.

CFLG.G TPE Fibre optic cable In- and outdoor Cranes No -40 °C to +90 °C 6/12/* 50/125 µmLWL 50/125

CFLG.G TPE Fibre optic cable In- and outdoor Cranes No -40 °C to +90 °C 6/12/* 62,5/125 µmLWL 62,5/125

Fibre optic cables

Overview

24 h or today www.igus-cranes.com/cables

Chainflex cables for Cranes®

Page 17: Igus e-chain for cranes

Data cables

ShieldedSpecially developed forCable typeType Nominal voltage Temperature range Number of cores Cross section Regulations

CF211 PVC Data cable Indoor Cranes Yes 300/300 V -5 °C to +70 °C 2 - 28 0,25 - 0,5 mm2

CF240 PVC Data cable Indoor Cranes Yes 300/300 V -5 °C to +70 °C 3 - 24 0,14 - 0,34 mm2

CF11 TPE Data cable In- and outdoor Cranes Yes 300/300 V -35 °C to +100 °C 4 - 36 0,14 - 2,5 mm2

Chainflex® data cables are available for all continuous data systems for the E-Chain® application. Also in big cross sec-tions, for example 3 x 2 x 2.5 mm2 or with voltage supply cores in a cable.

PVC, PUR (see Chainflex® Cable catalog), TPE – A wide range to select from for all application areas – between shielded and unshielded cables and a large number of cross sections and number of cores.

ShieldedSpecially developed forCable typeType Nominal voltage Temperature range Number of cores Cross section Regulations

CF5 PVC Control cable Indoor Cranes No 300/500 V -5 °C to +70 °C 2 - 42 0,25 - 6,0 mm2

CF6 PVC Control cable Indoor Cranes Yes 300/500 V -5 °C to +70 °C 3 - 25 0,25 - 2,5 mm2

CF9 TPE Control cable In- and outdoor Cranes No 300/500 V ** -35 °C to +100 °C 2 - 36 0,25 - 35,0 mm2

CF10 TPE Control cable In- and outdoor Cranes Yes 300/500 V -35 °C to +100 °C 2 - 25 0,14 - 4,0 mm2

Control cables

32 33

ShieldedSpecially developed forCable typeType Nominal voltage Temperature range Number of cores Cross section Regulations

Shielded highly flexible single core for up to 6/10kV. Medium voltage cable for the most demanding requirements in Crane building, heavy machinery, etc.Cross sections: 1 x 25/16 to 1 x 95/16.

CFCRANE iguprene Power cable Outdoor Cranes Yes 6/10 kV -20 °C to +80 °C 1 25 - 95 mm2

Single core CF Crane

Overview

24 h or today www.igus-cranes.com/cables

Chainflex cables for Cranes®

Page 18: Igus e-chain for cranes

Downholding devices: ReadyChains® operate safely on long travels and with high acceleration. The retention device prevents the Rea-dyChains® from climbing when the Crane accelerates.

igus® Housing installed on Maintrolley for STS: igus® offers special customized housings for protection of the ReadyChains® against several weather conditions.

Floating moving arm „Ship to Shore“ Crane for compensation of the lateral mismatch between trolley travelling path and Crane travelling path and the ReadyChains®. Optionally with electronic push/pull-force control with permanent nominal/actual parameter check and emer-gency stop function.

34 35

Hinge point guide trough: Port Cranes are equipped with a lifting boom. To make sure that the boom and the girder sides of the Crane are connected with out misalign ment of the guide trough igus® has developed a special fixing for the swivel point. This means that the chain can run on top, beside or below the Crane girder.

Hinge clutch at the hinge point incl. limit switch for conection control.

Benefits: l Prevents down timel Prevents damage to equipmentl Saves money l Improves operational safety through preventative maintenance and fine

tuning of the system

Full PPDS System: l Data input Nominal/actual comparison of force value at the tow arm, measured 4

times per second, relative to the position of the E-ChainSystem®.l Data exchange options Malfunction alerts as defined – through SMS, e-mail, fax. Remote data

exchange, online or through e-mail.l Data log System data logout, retrospectively for up to 3 months, with a 128 MB

memory chip. Alternatively incident-driven logout through modem memory.Push-/Pull-force monitoring with the igus® PPDS System

PPDS – continuous real force measurement and position-sensitive analysis.

Easy PPDS – continuous real force measurement and limit compa-rison.

Easy PPDS System:l Low Cost Solution l Data input: Push-/Pullforces with freely selectable parameters. Measurement of the real force on moving endl Data exchange: Emergency shut-down of the system in case of overs-

tepping of optional limit values.l Data log: Data log for up to 40,000 entries

Typical Crane applications:STS, Goliath Cranes, RMG’s, Indoor Cranes, Bulk handling Cranes, ...

Necessary products for Crane E-ChainSystems® Push-Pull Force Detection System...Condition Monitoring

PPDS. Can be called up by e-mail or SMS for monitoring of system health.

order related www-igus-cranes.com/customized 24 h or today www.igus-cranes.com/ppds

customized PPDS:safe operation

Page 19: Igus e-chain for cranes

3736

igus® Guide Troughs

Guide troughs are used for long travels from 5 to 10 m and more, depending on the chain type.

They allow igus® Energy Chains® and Energy Tubes to continue smooth, low-friction operation in these long-travel situations.

If the Energy Chains®/Tubes are installed in the centre of the travel („centre-mounted“), they glide on themselves for half the travel.For the other half, we recommend glide bars, which are assembled in the trough and on which the Energy Chains®/Tubes glide. igus® guide troughs are available from stock with these highly abrasion-resistant polymer glide bars, which perform well with igus® Energy Chains® and Tubes regarding noise, abrasion and friction.

Type of Trough

igus® provides guide troughs made of

l Aluminum (sea water resistant according to DIN)

l Stainless steel (1.4301 + 1.4571)

l Steel (zinc plated)

Troughs assembling

If the igus® installation sets are used, the guide troughs are particularly easy to assemble. All the troughs are constructed according to the same basic principle. All sizes use a common C-profile on which the guide parts are assembled. The assembly brackets used vary in height only.

Trough without glide bars – Chain glides on chain

Trough with glide bars – Chain glides on glide bars

Centre mounted – 1/2 Travel with glide bars – 1/2 Travel without glide bars

HD-Installation set

For heavy applications: HD-Installation set for joint and attachment surface connections secure connection without misalignment and without welding

New fixed end module for steel troughsUntil now, the steel trough had to be modified on site to fit the mounting brackets at the stationary end of the E-Chain®. That is now history. With its prefabricated boreholes, the 2.000 mm long kit can be used for middle-feed, end-feed and opposed installation.l Fast fixation of mounting brackets thanks to prefabricated boreholesl Fast installation of C-rails for strain reliefl Fast bolting of glide barsl Available immediately for series 4040/5050, all other series on request

S

D2S/2 S/2

R

K2

1/2 Travel length with glide bar

Length Guide Trough

Number installation sets = Number guiding trough parts

1/2 Travel length without glide bar

Moving End Fixed End

Super Alu Guide Trough – Crane versionIt is possible to extend the Super Alu Guide Trough for the de man ding plant sector to a heavy duty version. This trough has got stronger installation brackets and also additional parts like glide pads for protection of wear and friction and silencer profiles to reduce the noise level of the roll of the E-Chain®.

Modular Trough Systeml Tool box with basic version and add-on

items for upgrading to heavy duty industrial applications

l Very quick and easy, universal and flexible assembly – connects with underground, independent from profile length and location of trough section interfaces

l Various fixation methods with installation brackets, slide-on fasteners and interface connectors

l Wear protective, side-mount glide bars for high speed applications

l Corrosion proof through seawater resistancel Available for most igus® E-Chain® seriesTypical Crane applications:RTG’s, RMG’s, Indoor Cranes, ...

Schematic operating mode of an E-ChainSystem® for long travel application with centre-mount configuration. (Fixed end in the middle of the travel length)

Super Alu Guide Trough – installed on a RTG-application

Typical Crane applications:STS, Goliath Cranes, RMG’s, Bulk handling Cranes, ...

New fixed end module for Aluminum SuperTroughA quick fix for mounting the stationary end of an E-Chain®, now also available for the Super AluminumTrough. With this new module for the fixed end, fast and easy mounting onto the Super AluminumTrough is now possible without any drilling.l Fast mounting of the E-Chain® by clamping onto the aluminum troughl Quick relocation of the stationary endl No drilling necessary

A light version of long travel guides in aluminium

order related www-igus-cranes.com/troughs 24 h or today www-igus-cranes.com/troughs

Safe guide for E-Chains® on long travels...stainless steel

guide troughs SuperAlu trough

Page 20: Igus e-chain for cranes

Ready for filling. Harnessed systems up to 200 m are possible.

ReadyChain® installation by igus® supervisor on a bulkhandling Crane. Weight of the E-Chain® incl. Chainflex® more than 2 t.

3938

On-site support is part of the worldwide service and system guarantee.

l Specific application solutions from igus® standard products to special designs

l Assistance from the layout up to the start of operations of every Crane project

l After Sales Service in 48 countries, even after the end of the guarantee

l All supplied components are available for a minimum of another 10 years after the deli-very

l Supply of most parts from stock is guaran-teed

igus® project drawings, developed in cooperation with the costu-mer

Costumized 3D sketch

ReadyChain® is the pre-harnessed igus® E-Chain®.

l The E-Chain® is cut into sections for the application-specific travel length

l Assembled systems are already supplied and installed for up to 200 m travel length

l Assembly sets are mounted for the fastening of the chain at the fixed and moving ends

l The selected igus® Chainflex® cables are in serted in the E-Chain®

l The defined cable projecting lengths are marked and fixed

l Project-specific cable connections are mounted

l The complete ReadyChain®-system is deli-vered on a special wooden drum

l igus® assembly supervisors are happy to assist in any way in the installation process.

System harnessing by specialists accor-ding drawing

ReadyChain® – ready for delivery

Complete project service – from design to after sales service From single component to fully harnessed E-ChainSystems®

order related www.igus-cranes.com/project order related www.igus-cranes.com/ReadyChain

project engineering ReadyChain®

Page 21: Igus e-chain for cranes

40 41

igus® maintenance- and lubricant-free polymer bearings

iglidur® bearings – Lifetime predictableEvery designer’s dream: A life-time-predictable plainbearing without lubrication at low cost. Each material has got their own features. For all iglidur® bearings valids: lMaintenance-and lubrication free l Corrosion and dirt resistance lHigh vibration dampening l Very low tendency to creepDetailed Information: www.igus.eu/iglidur

igubal®: self-aligning plain bearings made of polymerigubal® puts a complete system of self-aligning bearings at the developer’s fingertips. Self-aligning bearings are easy to fit, adapt to all angular deviations and replace special housings in many cases.lExceptionally cost-effective l Maintenance-free Lubrication-free lResistant to dust and dirt l Corrosion-free Usable in liquid mediaDetailed information: www.igus.eu/igubal

DryLin® - glides instead of rolling!DryLin® is a product range of maintenance-free and lubricant-free linear bearings in four different main categories. Besides the freedom from maintenance, the main features include ruggedness and the insensitivity to dirt, water, chemicals, heat or impacts.lMaintenance-freelDry operationlWeight reductionlFor short-stroke applicationslSelf-lubricatingDetailed information: www.igus.eu/drylin

New: Other iglidur® materials to improve technic and reduce costs

igubal® rod end and spherical bearings are available in many different types, e.g. with spherical ball material to choose.

DryLin® W Linear Guides with manual adjus-table clearance „Turn-To-Fit“

24 h or today www.igus.de

Sliding door for crane driver‘s cabin

The precision aluminium shafts are fixed with shaft end blocks WAS, whereas the guiding of the door is realized with four closed sliding linear guides RGAS equipped with iglidur J sliding ele-ments. Both linear guide components have a very com-pact and space-saving design. The combination of the sliding polymer iglidur® J with aluminium shafts results in a very smooth movement.

Bearings DryLin®

iglidur® J

Location Germany

Cardan joint

This cardan joint can transfer thrust as well as torsional forces. To assure perfect function, it is essential that all components work with extremely little clearance. Roller bearings cannot guarantee permanently low clearance at these dimensions, so the cardan joint was designed with with igus® plain bearing components. This raised lifetime of the joint to several million cycles.

Bearings iglidur®

Location Germany

Application examples

www.igus.eu

bearings lube free polymers

Page 22: Igus e-chain for cranes

42 43

Check of the solution on the igus® test facilities: The flagship is a test application where we are able to test long travel applications of up to 125 m travel and speeds of up to 300 m /min. For more than 4 years this application has been simulating applications for E-ChainSystems® like trolley travels of a container Cranes. This way new products engineered by igus® can be put to the acid test.

Chainflex® cables in life span test. Millions of cycles guarantee: Chainflex® lasts or money back!

Always more than 80 tests of E-Chains® and Chainflex® cables. igus® con-ducts tests continuously in the in-house laboratory under real conditions.

Climatic tests for all E-Chains® and Chainflex®

cables. Material tests from -40 °C up to +199 °C.

References for igus® E-ChainSystems® in cranes...worldwideTesting area doubled to 1750 m2 in 2010 and outdoor test yard

1750 m2 test indoor area

Container RMG

Travel 113 mSpeed max. 2,5 m/SAcceleration max. 0,5 m/sec2

Energy Chain® P4.56.20.300.S40.0.AGChainflex® Types CF300, CF330, CF9, CFLG

Location GERMANY More References Asia

running since 2009

Ship-to-shore Crane

Travel 120 mSpeed max. 4 m/SAcceleration max. 0,5 m/sec2

Energy Chain® P4.56.20.300.S40.0.AGChainflex® Types CF300, CF10, CF9, CFLG

Location CHINA More References Europe running since 2009

Ship-to-shore Crane

Travel 20 mSpeed max. 1 m/minAcceleration max. < 0,5 m/sec2

Energy Chain® 5050HD.25/25.500.0Chainflex® Types CF300, CF9, CF10, CF11

Location USA More References Worldwide

running since 2009

www.igus-cranes.com/rerferences

igus testing new references®

Page 23: Igus e-chain for cranes

44 45

Bulkhandling Crane

Travel 26,5 mSpeed max. 1 m/SAcceleration max. 0,5 m/sec2

Energy Chain® 4040CR.18.200.0Chainflex® Types CF9, CFBUS, CF300

Location Germany More References Europe running since 2009

Scrap Metal Crane

Travel 36,4 mSpeed max. 2 m/sAcceleration max. 1 m/sec2

Energy Chain® 4040RHD.20.250.S10.0.EChainflex® Types CF9, CF37, CF330, CF900

Location Germany More References Worldwide

running since 2009

Straddle carrier

Travel 13 m verticalSpeed max. 2 m/sAcceleration max. 1 m/sec2

Energy Chain® 5050C.15.250.0Chainflex® Types CF9, additional hydraulic hoses

Location WorldwideMore References Worldwide

running since 2006

References for igus® E-ChainSystems® in cranes...worldwide References for igus® E-ChainSystems® in cranes...worldwide

Ship-unloader Crane

Travel 151,5 mSpeed max. 300 m/minAcceleration max. 0,5 m/sec2

Energy Chain® 4040CR.15.250.0Chainflex® Types CF12 / CF11 / CF9

Location Canada More References Europe Asia

running since 1998

Ship-unloader Crane

Travel 441 mSpeed max. 30 m/minAcceleration max. 0,1 m/sec2

Energy Chain® 5050R.28.300.0Chainflex® Types CFCRANE

Location Asia More References Europe Canada

running since 2002

Ship-unloader Crane

Travel 106 mSpeed max. 240 m/minAcceleration max. 0,6 m/sec2

Energy Chain® 5050RHD.12/15/12.300.0

Location EuropeMore References Worldwide

running since 2004

www.igus-cranes.com/referenceswww.igus-cranes.com/references

new references bulk handling

Page 24: Igus e-chain for cranes

Ship-to-shore Crane

Travel 118,5 mSpeed max. 210 m/min

Energy Chain® 4040CR.22.250.0Chainflex® Types CF300/CF9/CF10/CFLG

Location EuropeMore References Worldwide

running since 2003

Container Crane

Travel 78,5 mSpeed max. 120 m/minAcceleration max. 0,5 m/sec2

Cycles/year 42.000

Energy Chain® 5050R.27.250.0Chainflex® Types CF300 / CF11 / CF9

Location Europe More References Worldwide

running since 1999

Double Trolley Container Crane

Travel 48 mSpeed max. 180 m/minAcceleration max. 0,5 m/sec2

Cable weight 40 kg/m

Energy Chain® 5050R.12/10/12.300.0Chainflex® Types CF300 / CF9 / CF12 / CFLG / CF KOAX 1

Location Europe More References Worldwide

running since 1999

4746

RTG

Travel 19,5 mSpeed max. 60 m/minAcceleration max. 0,4 m/sec2

Energy Chain® 400.25.250.0Chainflex® Types CF300 / CF34 CF9 / CF11

Location PanamaMore References Worldwide

running since 2000

RMG

Travel 69 mSpeed max. 120 m/minAcceleration max. 0,4 m/sec2

Energy Chain® 4040R.31.250.0

Location Europe / EuropaMore References Worldwide

running since 2001

RTG

Travel 20 mSpeed max. 60 m/minAcceleration max. 0,4 m/sec2

Cable weight 9,8 kg/m

Energy Chain® 4040.46.300.0Chainflex® Types CF34 / CF9 / CF11 / CFLGLocation Russia More References Worldwide

running since 2003

References for igus® E-ChainSystems® in cranes...worldwide References for igus® E-ChainSystems® in cranes...worldwide

www.igus-cranes.com/referenceswww.igus-cranes.com/references

ship to shore RTG...RMG

Page 25: Igus e-chain for cranes

Goliath Crane

Travel 195 mSpeed max. 40 m/minAcceleration max. 0,1 m/sec2

Energy Chain® 5050R.40.250.0Chainflex® Types CF300 / CF9 / CF11

Location Asia More References USA

running since 2001

Goliath Crane

Travel 123 mSpeed max. 40 m/minAcceleration max. 0,5 m/sec2

Energy Chain® 40.15/15.250.0

Location Asia More References USA

running since 1997

Reach Stacker

Travel 7,8 mSpeed max. 15 m/minAcceleration max. 0,25 m/sec2

Energy Chain® 4040.15.250.0

Location EuropeMore References Worldwide

running since 2004

48

Spreader

Travel 8,4 mSpeed max. 18 m/minAcceleration max. 0,1 m/sec2

Energy Chain® 3838.07.150.0

Location Asia More References Worldwide

running since 1996

Reach Stacker

Travel 7,2 mSpeed max. 0,5 m/minAcceleration max. 0,25 m/sec2

Energy Chain® 5050.25.250.0

Location EuropeMore References Worldwide

running since 2000

Spreader

Travel 8,4 mSpeed max. 18 m/minAcceleration max. 0,1 m/sec2

Energy Chain® 3838.07.150.0

Location AsiaMore References Worldwide

running since 1998

49

References for igus® E-ChainSystems® in cranes...worldwide References for igus® E-ChainSystems® in cranes...worldwide

www.igus-cranes.com/referenceswww.igus-cranes.com/references

Goliath...Spreader... Reach Stacker

Page 26: Igus e-chain for cranes

50

Bulk Material Crane

Travel 160 mSpeed max. 20 m/minAcceleration max. 0,5 m/sec2

Energy Chain® 4140.22.250.0Chainflex® Types CF30 / CF7 / CF11

Location Europe More References Europe

running since 1998

Grab Crane

Travel 28,6 mSpeed max. 80 m/minAcceleration max. 0,3 m/sec2

Energy Chain® 400.25.300.0Chainflex® Types CF30 / CF31

Location Europe More References Worldwide

running since 2000

Indoor Crane

Travel 36 mSpeed max. 70 m/minAcceleration max. 0,5 m/sec2

Energy Chain® 290.17.200.0Chainflex® Types CF31 / CF6 / CF11

Location Europe More References Worldwide

running since 1997

Gantry Crane

Travel 20 mSpeed max. 1 m/minAcceleration max. 1 m/sec2

Energy Chain® 5050.40.200.0Chainflex® Types CF9

Location Europe More References Europe

running since 2004

Grab Crane

Travel 21,3 m (Trolley) / 52 m (Crane)Speed max. 1,33 m/sAcceleration max. 0,25 m/sec2

Energy Chain® 5050R.27.300.S10.0 / 5050R.35.350.S10.0Chainflex® Types CF5, CF6, CF30

Location Europe More References Europe

running since 2003

Mining Crane

Travel 10 mSpeed max. 0,1 m/sAcceleration max. 0,5 m/sec2

Energy Chain® 600.35.300/4650.0Chainflex® Types Power-, data- and control cables

Location Europe More References Europe

running since 2001

51

References for igus® E-ChainSystems® in cranes...worldwide

www.igus-cranes.com/referenceswww.igus-cranes.com/references

Indoor references Heavy Duty

Page 27: Igus e-chain for cranes

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27 Japanigus® k.k.Arcacentral 7F, 1-2-1 Kinshi,Sumida-ku Tokyo JAPANZip 130-0013Phone +81 3 58 19 20 30Fax +81 3 58 19 20 [email protected] 28 LatviaINPAPKatrinas Str. 16Phone +371-750 94 04Fax +371-750 94 [email protected] 29 LebanonMecanix ShopsGebran SafiCharles Helou AvenueBeirutPhone +961 1 486 701Fax +961 1 490 [email protected] 30 LithuaniaHitech UABTerminalo g. 354469 Biruliskiu k.Kauno raj.Phone +370 37 323271Fax +370 37 [email protected] 31 Malaysiaigus® Malaysia Sdn BhdNo. 19-1, Jalan PJU 1/3FSunway Mas Commercial Centre47301 Petaling JayaSelangor D.E.Phone +603-7880 5475Fax +603-7880 [email protected] 31 MalaysiaAutomation Industry & Systems(M) SDN.BHD.50, Lorong Nagasari 11,Taman Nagasari13600 Prai, PenangPhone +60-4-390 56 07Fax +60-4-399 73 [email protected] 32 Mexicoigus® México S. de R.L. de C.V.Av. Tecnologico 496 NteCol. Agricola-Bellavista52149 TolucaPhone +52-722-27 14 273Fax +52-722-27 14 [email protected]

33 Netherlandsigus® NederlandSterrenbergweg 93769 BS SoesterbergPhone +31-346-35 39 32Fax +31-346-35 38 [email protected] 33 Netherlands – BearingsElcee Holland BVKamerlingh Onnesweg 28NL-3316 GL DordrechtPhone +31-78-6544777Fax [email protected] 34 New ZealandAutomation Equipment Ltd.P.O. Box 5656 Frankton45 Colombo StreetFrankton, HamiltonPhone +64-7-847 20 82Fax +64-7-847 71 [email protected] 35 Norway / IcelandASI Automatikk ASIngv. Ludvigsensgate 233007 DrammenPhone +47-32-82 92 90Fax +47-32-82 92 [email protected] 36 PeruProfaco S.A.C.Calle San Lorenzo 3004130 - SurquilloLima - PerúPhone +51-1-241 43 70 +51-1-242 52 95Fax +51-1-242 86 [email protected] 37 Polandigus® Sp zo.oul. Parowcówa 10 b02-445 WarszawaPhone +48-22-863 57 70Fax +48-22-863 61 [email protected]

38 Portugaligus® Lda.R. Eng. Ezequiel Campos, 2394100-231 PortoPhone +351-22-610 90 00Fax +351-22-832 83 [email protected] 39 RomaniaTechCon Industry SRLCalea Crangasi nr. 60060346 BucurestiPhone +40-21-2219-640Fax [email protected] 39 RomaniaHennlich SRLStr. Patria, Nr17310106 AradPhone +40-257-21 11 19Fax +40-257-21 10 [email protected] 40 RussiaEka-Service Kompani1-aja Dubrowskaja, 2A, k. 35109044 MoskauPhone +7-495-632 66 23Fax +7-495-677 17 [email protected] 40 RussiaBarti OOOp/b 333194358 St. PetersburgPhone +7-812-972 49 14Fax +7-812-448 38 [email protected] 41 SerbiaHennlich doo BeogradUl. S. Markovica 3/411400 MladenovacPhone +381-11 39 43 414Fax +381-11 39 43 [email protected]

42 Singapore – HQ ASEANigus® Singapore Pte Ltd.15 Shaw Road, #03-02Singapore 367953Phone +65-64 87 14 11Fax +65-64 87 15 11Malaysia-Hotline +60-12-709 30 41Thailand-Hotline +66-9-160 73 [email protected] SlovakiaHennlich Industrietechnik s.r.o.Kovsicka 52821 08 BratislavaPhone +421-2-50 20 43 08Fax +421-2-50 20 43 [email protected] 44 SloveniaHennlich, d.o.o.Industrijska tehnikaPodnart 33SI-4244 PodnartPhone +386-4-532 06 10Fax +386-4-532 06 [email protected] 45 South Africaigus® Pty. Ltd.Unit 14, Heron Park80 Corobrik RoadPO Box 42144017 Riverhorse ValleyPhone +27-31-569 6633Fax +27-31-569 [email protected] 46 South Koreaigus® Korea Co. Ltd.25BL 13LT Namdong Ind. Complex446-11 Nonhyundong, NamdongguIncheon City, 405-300Phone +82-32-821 29 11Fax +82-32-821 29 [email protected]

47 Spainigus® S.L.C/ Llobatona, 6Polígono Noi del Sucre08840 Viladecans - BarcelonaPhone +34-93-647 39 50Fax +34-93-647 39 [email protected] 48 Swedenigus® abKnut Påls väg 8256 69 HelsingborgPhone +46-42-32 92 70Fax +46-42-21 15 [email protected] 48 Sweden – E-Chains®

OEM Automatic ABBox 1011 Dalagatan 4573 28 TranåsPhone +46-75-2424100Fax [email protected] 48 Sweden – BearingsColly Components ABP.O. Box 76164 94 KistaPhone +46-8-7030100Fax [email protected] 49 Switzerlandigus® Schweiz GmbHIndustriestr. 114623 NeuendorfPhone +41-62-38 89 797Fax +41-62-38 89 [email protected] 50 Taiwanigus® Taiwan Company Limited2F, No 82, 32nd RoadTaichung Industrial Park40768 TaichungPhone +886-4-23 58-1000Fax +886-4-23 [email protected]

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10 ChileVendortecSan Martín # 2097Maipú - SantiagoPhone +56-2-710 58 [email protected] 11 Chinaigus® Shanghai Co., Ltd.No. 28, Jiatai Road,Waigaoqiao Free Trade ZoneShanghai 200131, P.R.C.Phone +86-21-51 30 31 00Fax +86-21-51 30 32 [email protected] 11 China Southigus® China Guangzhou officeRoom 2306, West Tower,Yangcheng InternationalCommercial Center, Tiyu, East Road,Guangzhou 510620, P.R.C.Phone +86-20-38 87 17 26Fax +86-20-38 87 17 [email protected] 12 CroatiaHennlich, Industrijska d.o.o.Franje Wölfla 410000 ZagrebPhone +385-1-3 87 43 34Fax +385-1-3 87 43 [email protected] 13 Czech RepublicHennlich Industrietechnik spol. s r.o.o.z. Lin-techČeskolipská 941201 LitoměřicePhone Chains +420-416-71 13 32Phone Bearings +420-416-71 13 39Fax +420-416-71 19 [email protected] 14 Denmarkigus® ApSPostboks 2438800 ViborgPhone +45-86-60 33 73Fax +45-86-60 32 [email protected] 14 Denmark – E-Chains®

Solar ASIndustrievej Vest 436600 VejenPhone +45-76-96 12 00Fax +45-75-36 47 [email protected] 15 EgyptFedicom Trading Fayed Sami & Co.12, El Mahaad El Swissri St.,Flat 10 – 2nd Floor-ZamalekCairo – A.R of EgyptPhone +202-2736 25 37Fax +202-2736 31 [email protected] 15 EgyptIEE International Companyfor Electrical Engineering2nd floor, 25 Orabi StDown Town, Cairo,Phone +202-25 76 73 70Fax +202-25 76 73 [email protected] 16 FinlandSKS Mekaniikka OyMartinkyläntie 5001720 VantaaPhone +358-20-764 65 22Fax +358-20-764 68 [email protected]

16 Finland – Chainflex®

SKS Automaatio OyMartinkyläntie 5001720 VantaaPhone +358-20-764 6748Fax +358-20-764 [email protected] 17 Franceigus® SARL49, avenue des PépinièresParc Médicis94832 Fresnes CedexPhone +33-1-49 84 04 04Fax +33-1-49 84 03 [email protected] 18 Greece – E-Chains®

Chrismotor s.a.71, Sp. Patsi str.118 55 AthensPhone +30-210-34 25 574Fax +30-210-34 25 [email protected] 18 Greece – BearingsJ. & E. Papadopoulos S.A.23, Retsina Street185 45 PiraeusPhone +30-210-4113133Fax [email protected] 19 Hong KongSky Top Enterprises Ltd.Room 1707, Block C; Wah TatInd Centre; Wah Sing Street;Kwai Chung; Hong KongPhone +852-22 43 42 78Fax +852-22 43 42 [email protected] 20 Hungaryigus® Hungária Kft.Mogyoródi u.32.1149 BudapestPhone +36-1-306-64 86Fax +36-1-431-03 [email protected] 20 HungaryTech-Con Kft.Vésõ utca 9-111133 BudapestPhone +36-1-412 41 61Fax +36-1-412 41 [email protected]

igus® mundo

oficinas igus®

distribuidores igus®

1 Germanyigus® GmbHSpicher Str. 1a51147 Köln (Porz-Lind) ColognePostfach 90 61 2351127 Köln ColognePhone +49-22 03-96 49-0Fax +49-22 03-96 [email protected] 2 AustraliaTreotham Automation Pty. Ltd.Unit 36, 9 Powells Road,Brookvale NSW 2100Phone +61-2-99 07 17 88Fax +61-2-99 07 17 [email protected] 3 Austriaigus® Polymer Innovationen GmbHOrt 554843 AmpflwangPhone +43-76 75-40 05-0Fax +43-76 75-32 [email protected] 4 ArgentinaBorimport S.R.L.Guevara 275 (C1427BRE) - Capital FederalBuenos Aires - ArgentinaPhone/Fax +54-11-4556-1000Cell (011)[email protected] 5 BelarusSTS Stromtehservis16-554, Ul. SharangovichaMinsk, 220018Phone +375 17 313-4513Fax +375 17 [email protected] 6 Belgiumigus® B.V.B.A.Kolonel Begaultlaan 753012 WilselePhone +32-16-31 44 31Fax +32-16-31 44 [email protected] 7 Braziligus® do Brasil Ltda.Av. Eng. Alberto de Zagottis 655Santo Amaro04675-085 São Paulo - SPPhone +55-11-35 31 44 87Fax +55-11-35 31 44 [email protected] 8 BulgariaAtlas Technik EOODBG-1612 SofiaPK 51Phone +359-885-23 25 95 +359-897-98 16 69Phone/Fax +359-2-859 76 [email protected] 8 BulgariaHennlich OOD, BG4000 PlovdivKonstantin Velichkov, 69, Et. 3Phone +359-32-511 326Phone/Fax +359-32-621 [email protected] 9 Canadaigus® Office Canada201 Millway Ave.UNIT 25ConcordOntario L4K 5K8Phone +1-905-760 84 48Fax +1-905-760 86 [email protected]

21 Indiaigus® (India) Pvt. Ltd.199/1, 22 Main, HSR Layout, Agara, Bangalore - 560034Phone +91-80-39 12 78 00Fax +91-80-39 12 78 [email protected] 22 IndonesiaPt. Energi Canggih IndonesiaKelapa Gading SelatanBJ 08 / 14Gading SerpongTangerang 15810Phone +62-21-547 43 64Fax +62-21-547 43 [email protected] 23 IranTameen Ehtiajat Fani Tehran(TAF CO.)72, Iranshar Ave., Unit 515816 Tehran, IranPhone +98-21-8831 78 51Fax +98-21-8882 02 [email protected] 24 Irelandigus® IrelandFitzwilliam Business Centre26 Upper Pembroke StreetDublin 2Phone +353 1 6373921Fax +353 1 [email protected] 25 IsraelConlog LTDP.O. Box 35 71Petach Tikva 49134Phone +972-3-926 95 95Fax +972-3-923 33 [email protected] 26 Italyigus® S.r.l.Via delle Rovedine, 423899 Robbiate (LC)Phone +39-039 5906.1Fax +39-039 [email protected]

51 ThailandAutoflexible Engineering Co., Ltd.111 Soi. Sukhumvit, 62/1Bangjak, PhakanongBangkok 10260Phone +66-2-311 2111Fax +66-2-332 79 [email protected] 52 TurkeyHIDREL Hidrolik ElemanlarSanayi ve Ticaret A.S.Percemli Sk. No. 7Tünel Mevkii80000 Karaköy / IstanbulPhone +90-212-249 48 81Fax +90-212-292 08 [email protected] 53 United Kingdomigus® UK Ltd.51A Caswell RoadBrackmillsNorthampton NN4 7PWPhone +44-1604-67 72 40Fax Chain +44-01604 67 72 42Fax Bearing +44-01604 67 72 [email protected] 54 UkraineCominpro Ltd.Romena Rollana 12, Office 22061058 KharkovPhone +38-057 717 49 14Fax +38-057 717 49 [email protected] 54 UkraineHennlich Ukraine LLC (HQ)Kramatorska Street 1584100 Slovyansk City, Donetsky RegionPhone +38-06262-335 [email protected] 55 USAigus® inc.50 N. BroadwayP.O. Box 14349East Providence, RI 02914Phone +1-401-438 22 00Fax +1-401-438 72 [email protected]

Page 28: Igus e-chain for cranes

igus® GmbHCrane DepartmentSpicher Straße 1a51147 CologneTel. [email protected]

igus® E-ChainSystems® catalog 75,000 products

Industry specific material:

CD-ROM Crane presentation

igus® Chainflex® catalogue cable types

MA

T007

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2010

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igus® E-Chains® for Steel mills, Brickworks and many more

Special igus® solutions

for indoor cranes

Special igus® solutions

for material handling

igus® E-Chains® for heavy fill weights in harsh offshore environment

more information