npi flow chatrs
Post on 13-Nov-2014
9 Views
Preview:
TRANSCRIPT
NPI process flow chart
Customer MPB
PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※ ※ ※
New product PM receive NPI information
Assign FPL
Set up NPI team
MPB NPI plan 1.Resource plan 2.NPI Schedule 3.Sample plan 4.NPI risk Plan 5.NPI Training Plan 6.Ramp up plan
NPI build preparation 1.Engineering documents 2.Material preparation 3.Tool preparation 4.Equipment Function Check 5.Test SW Check 6.Training 7.Line Set up 8.Calibration 9.GR&R
Confirm
NPI Build
NPI build report
Confirm
LV
Ramp up
Need to update
OK
OK
Need another build
NPI process flow chart
MPB
PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※ ※ ※
NPI build preparation 1.Engineering documents 2.Material preparation 3.Tool preparation 4.Equipment Function Check 5.Test SW Check 6.Training 7.Line Set up 8.Calibration 9.GR&R
Foxconn International Holdings Ltd
SMT NPI build flow chart
系統名稱(SYSTEM): 主題(SUBJECT):
產品開發作業系統 Product Development Procedure
新產品導入作業辦法 New Product Introduction Procedure
客戶Customer
市場 PM 工程 ME
NPICustomer production
Inventory
Receive NPI
Get the related specification and documents of process
Kick-off meeting and make NPI schedule
Making CQP and related engineering document
OK
NG
Fixture Preparation
Make the first evaluation on the possibility(Evaluate Equipment/process
capability)
Coresponding related departments principal and making up NPI team
Training
Product Introduction Meeting (review meeting)
Approval by CustomerApproval
※ ※ PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※
NPI report
Confirm Notice custormer
Review
CMOAG-0015
PAGE 8 OF 11 REV E
SMT NPI build flow chart
文件編號(DOCUMENT NO):
新產品導入作業辦法 New Product Introduction Procedure
企劃 PMC 品管 QA 資訊 IT SMT 制造
Empty
Inventory
Feeding
NG
OK
NG
Buyer
Kick-off meeting and make NPI schedule
OK
Material preparation
SMTprogram making
SMTprogram adjustment
ESD check
SMD Process Check
Program and parameter Check
SIP Preparation
Product Introduction Meeting (review meeting)
SFC ready
Get the related specification and documents of process
IQC check
Check Engineering documents
PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※
Delivery
NG
LCR Meter
First production making
Pilot Run
V/I V/I
Repair
Discarding
Unrepairable
Repairable
OK
OK
NG
Double sides board making
SMTprogram adjustment
OK
Compare with golden sample
OK
NG
Foxconn International Holdings Ltd
CMOAG-0015
PAGE 10 OF 11
ENO NPI build flow chart
Customer PM ME QA
系統名稱(SYSTEM): 主題(SUBJECT): 文件編號(DOCUMENT NO)
產品開發作業系統 Product Development Procedure
新產品導入作業辦法 New Product Introduction Procedure
TE
NPICustumerProduct
Receive NPI
Get the related specification and
documents of process
Kick-off meeting and make NPI planning
Making CQP and related engineering document
OK
NG
Fixture Preparation
download software to
server
get reference phone
feasibility evaluation for new
product
Coresponding related departments principal and
making up NPI team
ESD check
ENO process check
check version of HWID/SWID/Test plan
SIP Preparation
Training
NPI report
Product Introduction & review Meeting
Check Engineering documents
Get the related specification and documents of process
Receive HWID,SWID,TEST Plan
GR&R
Failure analysis& adjust tester
IQC check
Approval
OK
NG
evaluate testing /assembly equipment , fixture design capability and technical capability.
Approval NPI Planning by customer
Approval by customer
Approval
Approval
Review
PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※ ※ ※
CMOAG-0015
10 OF 11 REV E
ENO NPI build flow chart
PMC ENO Manufacture
文件編號(DOCUMENT NO):
Delivery
Empty
Inventory
Feeding
NG
Buyer
Kick-off meeting and make NPI planning
Make 1st pcs
Rump up
Discarding
Unrepairable
Repairable
OK
OK
Material preparation
NG
Product Introduction & review Meeting
OK
FLALI
NGFINUI
repair
Bulk pack
PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※ ※ ※
Rump up
Foxconn International Holdings Ltd
CMOAG-0015
PAGE 11 OF 11
Ramp up flow chart
Customer ME SMT Manufacture QA PMC
系統名稱(SYSTEM): 主題(SUBJECT): 文件編號(DOCUMENT NO)
產品開發作業系統 Product Development Procedure
新產品導入作業辦法 New Product Introduction Procedure
CustumerProduct
Get the related specification and
documents of process
Making CQP and related engineering document
Preparing for ramp up
Prepare materials
Produce PCBA
SIP Preparation
IQC check
ESD check
Training by ME
Fixture Preparation
SMT process check
ESD& process check
Approval
NG
OK
PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※ ※ ※
CMOAG-0015
11 OF 11 REV E
Ramp up flow chart
TE ENO Manufacture
文件編號(DOCUMENT NO):
Preparing for ramp up
Gage R&R
Trial 100pcs
Ramp up 40%
Ramp up 90%
Ramp up 100%
Training by TEPrepare Hardware&software
Mass production
Equipment function check
2+2 testersTrial Run
Line setup
PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※ ※ ※
top related