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NORTH AMERICA
Headquarters:6801 Haggerty Road, Canton, MI 48187, USA 734.983.1000888.942.9152
El Paso Branch:12 Leigh Fisher Blvd., El Paso, Texas 79906, USA 915.778.5373
ASIA & SOUTH AMERICA
Sincom:Singapore Component Pte. Ltd.79 Anson Road #06-01Singapore 079906656.226.6910
Japan:World Headquarters:Component Operations:1500 Mishuku,Susono-CityShizuoka-Pref.410-1194 JAPAN81.55.965.3026
EUROPE
Component Center:Frankfurt: Kurhessenstrasse 15, 64546 Morfelden-Walldorf, GERMANY 49.6105.99150
Engineering Center:Robert Bosch-Strasse 4350769Koln, GERMANY 49.221.59.7990
Hemel Hempstead:Unit 1 The Willows, Mark RoadHemel Hempstead, Hertfordshire HP2 7AU UNITED KINGDOM 44.1442.29.2400
Belgium:Bedrijfsstraat 1220, 3660 Opglabbeek, BELGIUM 32.89.85.2140
Barcelona:Gran Via Corts Catalanes 184 Atico 2A, 08038 Barcelona, SPAIN 34.934.329.200
Gothenberg:Exportgatan 38 B 422 46 Hisings Backa, SWEDEN 46.31.742.0600
Torino:Via Leonardo da Vinci 2910095 GrugliascoTorino, ITALY 39.11.780.4848
www.yazaki-na.com
888.942.9152
Final_covers 4/16/04 9:17 AM Page 1
Y A Z A K I E N G I N E E R I N G S T A N D A R D C O N N E C T O R SY A Z A K I E N G I N E E R I N G S T A N D A R D C O N N E C T O R S
Yazaki’s YESC Series has evolved from decades of
intensive design refinement. As the world’s largest
supplier of vehicle power and data networks and
associated components, Yazaki is uniquely
qualified to deliver leading-edge
connector solutions. The
company continues to provide
these innovative systems to
automotive customers around
the world, for vehicles of
virtually every description.
The YESC Series represents an
important connector resource, delivering
enhanced network performance in a broad range of
applications. Standards, hybrids, custom
designs; sealed or unsealed – Yazaki has the
connector system to meet your requirements.
Final_covers 4/16/04 9:34 AM Page 2
C O N T E N T S
0.64 SERIES
1.5 SERIES
2.8 SERIES
6.3 SERIES
HYBRIDSERIES
HEADERSERIES
SPECIALTYSERIES
0.64 x 0.64 UNSEALED
0.64 x 0.64 SEALED
1.5 x 0.8 UNSEALED
1.5 x 0.8 SEALED
P A G E
2.8 x 0.8 UNSEALED
2.8 x 0.8 SEALED
6.3 x 0.8 UNSEALED
6.3 x 0.8 SEALED
HYBRID
HEADER
1 – 6
7 – 12
13 – 20
21 - 28
29 - 36
37 - 42
43 - 46
47 - 52
53 – 58
59 – 64
TERMINALREMOVAL
TERMINAL REMOVAL 79-82
INDEXINDEX 83-87
SPECIALTY UNSEALED
SPECIALTY SEALED
65-70
71-78
Yazaki is a premier provider
of innovative, robust
power and data networks
that are flexible, easily
configurable and cost
competitive. Our global
reach, along with our
collaborative approach
and in-depth vehicle-
launch support, give Yazaki
customers an
unprecedented resource
for their power and
data system needs.
Our benchmark productquality – in connectorsystems, wire harnesses,electronics, and IP displays –delivers exceptional valueand marketplace strength to our customers.
Yazaki products, manufactured in plants on six continents,
help power one out of every three passenger vehicles on the
road, worldwide. That translates into more than 18 million
connectors and 110 million terminals every day. Our
leadership position reflects a commitment to excellence that
has made Yazaki the industry’s most innovative provider of
power and data system components.
From our three design centers in North America, Japan and
Europe, Yazaki advances the evolution of these critical
automotive components, providing connectivity solutions that
contribute to greater customer satisfaction. Our design centers
apply specialized engineering expertise to the specific needs of
vehicle manufacturers and their tier-supply partners.
The result: Yazaki’s global customers are assured of vehicle
power and data solutions that deliver highly
effective solutions to real-world challenges.
TM
UNSEALED
SY S T E M FE AT U R E S• Wide Range of Advanced Connectors Available Immediately
The YESC Series includes a full range of connector systems in stock – and available for immediate delivery worldwide – for virtually any vehicle application.
• USCAR / ISO Standard CompliantTerminal blade sizes are in accordance with USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
• Terminal Position Assurance DeviceYazaki’s Terminal Position Assurance Device is available front-loaded and preset to the connector housing.
• Connector Position Assurance DeviceThe Connector Position Assurance Device is available preset to the female terminal connector housing.
• Wire Gauges for Every ApplicationThe YESC Series is compatible with a wide range of both US (AWG) and metric (mm2) wire sizes.
TERMINAL (MALE)
CPA
WIRE SEAL (SEALED ONLY)
TERMINAL (FEMALE)
HOUSING (FEMALE)
INTERFACE SEAL
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
WIRE SEAL (SEALED ONLY)
TERMINAL (MALE)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
SEALED
1
0.64 SERIES UNSEALED
2
0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT + GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force 75N Min
Connector-to-Connector Retention Force 110N Min
SIDE SPACER, FTERMINAL, M TERMINAL, F
HOUSING, M
SIDE SPACER, M
HOUSING, F
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 2 4 6 8 10 12 14 16 18
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
18 AWGwire
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4
3
T e r m i n a l
Male Terminal
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
UNIT: mm
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02 Sn 0.35 22 0.3
7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
Male Terminal 7114-4720-08 Au 0.35 22 0.3
7114-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
7116-4720-02 Sn 0.35 22 0.3
7116-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
Female Terminal 7116-4720-08 Au 0.35 22 0.3
7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
Female Terminal0.
640.
80
25.50
2.40
1.90
16.50
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
0.90
2.40
4
0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.Order Number: 49YA000105.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
Part Name Male Female7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
7116-4721-08 7116-4720-08
7116-4721-08 7116-4721-08
Applicable Clip 7047-9580 (Ref) N/A
Pole Polarity Color Male Part # Female Part # Female Part #(w/CPA)
4 A Light Grey 7282-6560-40 7283-6386-40 7283-6560-40
6 A Light Grey 7282-6561-40 7283-6387-40 7283-6561-40
8 A Light Grey 7282-8870-40 7283-8873-40 7283-8872-40
12 A Light Grey 7282-7696-40 7283-7696-40 7283-7697-40
20 A Light Grey 7282-6568-40 7283-6388-40 7283-6568-40
5
18.55
27.7521.30
18.55
17.6521.30
18.55
12.9521.30
14.60
17.6321.30
14.60
12.95
21.30
20.15
39.60
20.75
20.15
39.60
15.65
16.10
38.50
20.75
16.10
38.50
15.65
4
6
8
12
20
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F
UNIT: mm
Poles Male Housing Female Housing
7282-6560-40 7283-6386-40
7282-6561-40 7283-6387-40
7282-8870-40 7283-8873-40
7282-7696-40 7283-7696-40
7282-6568-40 7283-6388-40
6
N O T E S
7
0.64 SERIES SEALED
0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m
8
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT + GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 75N Min
Connector-to-Connector Retention Force 110N Min
HOUSING, F
SIDE SPACER, F
TERMINAL, M
SIDE SPACER, M
HOUSING, M TERMINAL, F
MAT SEAL, M
SHROUD, M
MAT SEAL, F
CPA (Optional)
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 2 4 6 8 10 12 14 16 18
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
18 AWGwire
s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4
9
T e r m i n a l
Male Terminal Female Terminal
2.40
1.90
16.50
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02 Sn 0.35 22 0.3
7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85Male Terminal
7114-4720-08 Au 0.35 22 0.3
7114-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
7116-4720-02 Sn 0.35 22 0.3
7116-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85Female Terminal
7116-4720-08 Au 0.35 22 0.3
7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
UNIT: mm
0.64
0.80
25.50
0.90
2.40
10
0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.Order Number: 49YA000105.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
Part Name Male Female7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
7116-4721-08 7116-4720-08
7116-4721-08 7116-4721-08
Applicable Clip 7047-9580 (Ref) N/A
Pole Polarity Color Male Part # Female Part # Female Part #(w/CPA)
2 A Black 7282-6075-30 7283-6078-30 7283-6076-30
11
17.60
14.10
26.80
15.95
13.50
42.252
s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F
UNIT: mm
Poles Male Housing Female Housing
7282-6075-30 7283-6078-30
12
N O T E S
13
1.5 SERIES UNSEALED
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
14
C o n s t r u c t i o n
TERMINAL, F
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
TERMINAL, M
HOUSING, M
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
0.5mm2
wire1.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 5 10 15 20 25 30 35 40 45
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8
15
T e r m i n a l
Male Terminal Female Terminal1.
500.
80
25.50 20.55
2.85
2.60
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
UNIT: mm
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Male Terminal
Female Terminal
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
0.90
2.40
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
16
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.
Order Number: X39899-J374.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
Part Name Male Female7114-4100-02 7116-4100-02
7114-4101-02 7116-4101-02
7114-4100-08 7116-4100-08
7114-4101-08 7116-4101-08
Applicable Clip 7047-9580 (Ref) N/A
Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap(w/CPA)
2 A Light Grey 7282-5530-40 7283-5530-40 7283-5904-40 7282-5555-40
2 A Orange 7282-5530-50 7283-5530-50
2 B Green 7282-5680-60 7283-5680-60
2 B Yellow 7282-5680-70 7283-5680-70
3 A Light Grey 7282-5539-40 7283-5539-40 7283-5905-40
4 A Light Grey 7282-5531-40 7283-5531-40 7283-5906-40
4 A Yellow 7282-5531-70 7283-5531-70
4 A Orange 7282-5531-50 7283-5531-50
4 B Green 7282-5688-60 7283-6474-60 7283-6475-60
6 A Light Grey 7282-5532-40 7283-5532-40 7283-5907-40 7282-5944-40
8 A Light Grey 7282-5538-40 7283-5538-40 7283-5908-40
10 A Light Grey 7282-5533-40 7283-5533-40 7283-5909-40 7282-8499-40
10 A Yellow 7282-5533-70 7283-5533-70
10 B Green 7282-5683-60 7283-5683-60
12 A Light Grey 7282-5540-40 7283-5540-40 7283-5940-40
16 A Green 7282-5534-60 7283-5534-60 7283-5941-60 7282-5690-60
16 B Blue 7282-5535-90 7283-5535-90
16 C Light Grey 7282-5536-40 7283-5536-40
18.85
14.7024.70
18.85
14.7024.70
19.80
15.65
38.30
19.80
15.65
38.30
26.95
24.70
14.70
25.35
16.70 24.70
25.35
24.7014.70
17.85
16.6024.70
26.50
19.15
38.30
26.50
15.6538.30
19.80
19.15
38.30
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8
17
2
2
3
4
4
6
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7282-5530-40 7283-5530-40
7282-5680-60 7283-5680-60
7282-5539-40 7283-5539-40
7282-5531-40 7283-5531-40
7282-5688-60 7283-6474-60
7282-5532-40 7283-5532-40
26.50
15.65
38.30
26.55
35.0038.30
26.55
24.50
38.30
22.65
33.60 26.60
22.65
33.60 26.60
26.55
35.0038.30
22.65
26.60 26.60
22.65
23.1026.60
22.65
23.10 26.60
26.55
24.5038.30
26.55
28.00
38.30
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
18
H o u s i n g M a t e r i a l : H P A
8
10
10
12
16
16
UNIT: mm
26.50
22.65
38.30
24.35
19.60 24.70
Poles Male Housing Female Housing
7282-5538-40 7283-5538-40
7282-5533-40 7283-5533-40
7282-5683-60 7283-5683-60
7282-5540-40 7283-5540-40
7282-5534-60 7283-5534-60
7282-5535-90 7283-5535-90
19
16
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : H P A
UNIT: mm
26.55
35.0038.30 33.60
22.65
26.60
Poles Male Housing Female Housing
7282-5536-40 7283-5536-40
20
N O T E S
0
1.5 SERIES SEALED
21
1 . 5 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
22
C o n s t r u c t i o n
PRE-SET SECONDARYTERMINAL LOCK (TPA)
TERMINAL, M
PRE-SET SECONDARYTERMINAL LOCK (TPA)
HOUSING, M
INDIVIDUALWIRE SEAL
TERMINAL, F
PRE-SET SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
INDIVIDUALWIRE SEAL
HOUSING, F
INTERFACE SEAL
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 5.50mm; Vertical: 6.50mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
0.5mm2
wire1.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 5 10 15 20 25 30 35 40 45
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8
23
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
2.85
19.85
2.60
1.50
0.80
26.80
5.405.40
8.707.10
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4103-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25Male Terminal
7114-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4103-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25Female Terminal
7116-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
T e r m i n a l
C a b l e S e a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Description Part Number Color Material Wire O.D. Range
7158-3030-50 Red Silicone 1.19 ~ 1.70Cable Seal
7158-3031-90 Blue Silicone 1.60 ~ 2.34
Unused Cavity Plug 7158-3032-60 Green Silicone N/A
Part Number Panel Hole Requirements
7047-9580 (Ref.) 6.5mm
UNIT: mm
UNIT: mm
UNIT: mm
0.90
2.40
1 . 5 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
24
Part Name Male Female7114-4102-02 7116-4102-02
7114-4103-02 7116-4103-02Terminal
7114-4102-08 7116-4102-08
7114-4103-08 7116-4103-08
7158-3030-50Cable Seal
7158-3031-90
Unused Cavity Plug 7158-3032-60
Applicable Clip N/A 7047-9580 (Ref)
P a r t N u m b e r S u m m a r y C h a r t
* Applicable Terminal Removal Tool/Dimensions Refer to Page 80 for YESC Terminal Removal Tool.Order Number: X39899-J374.
Pole Polarity Color Male Part # Female Part # Female Part # Delete CapDescription (w/CPA)
2 A Black 7282-5548-30 7283-5548-30 7283-5549-30 7283-5692-30
2 B Dark Grey 7282-5558-10 7283-5558-10 7283-5559-10
2 B Light Grey 7283-5558-40 7283-5559-40
2 Black/Direct only 7283-5689-30
2 Dark Grey/Direct only 7283-6432-10
2 Natural/Direct only 7283-6433
2 Light Grey/Direct only 7283-6434-40
2 Black/Direct only 7283-5967-30
3 A Black 7282-5541-30 7283-5541-30 7283-5542-30 7134-4482-30
3 B Dark Grey 7282-5691-10 7283-5691-10 7283-5880-10
3 Black/Direct only 7283-5537-30
4 2-Row A Dark Grey 7282-5543-10 7283-5543-10 7283-5544-10
4 2-Row B Black 7282-5889-30 7283-5889-30
4 2-Row B Blue 7282-5889-90 7283-5889-90
4 1-Row A Black 7283-5885-30 7283-5886-30
5 A Black 7283-5547-30 7283-5550-30 7234-4481-30
6 A Dark Grey 7282-5553-10 7283-5553-10 7283-5554-10
6 A Black 7282-5553-30 7283-5553-30 7283-5554-30
8 A Dark Grey 7282-5684-10 7283-5684-10 7283-5685-10
8 A Black 7282-5684-30 7283-5684-30 7283-5685-30
10 2-Row A Black 7282-5946-30 7283-5946-30 7283-5947-30
10 2-Row B Dark Grey, #1 Pin Neg. 7283-5694-10
10 2-Row B Light Grey, #1 Pin Neg. 7283-5948-40 7283-5694-40
10 2-Row B Dark Grey, #5 & #9 Pin Neg. 7283-5695-10
10 2-Row B Black, #5 & #9 Pin Neg. 7283-5695-30
10 2-Row B Black, #1 & #5 Pin Neg. 7283-6472-30 7283-6473-30
10 5-Row A Black/ PBT Material 7283-6478-30 7283-6479-30
12 A Dark Grey 7283-5545-10 7283-5546-10 7282-5545-10
12 A Black 7282-5545-30 7283-5545-30 7283-5546-30
18 A Black 7282-6493-30 7283-6493-30
25
26.25
23.00
33.45
26.25
23.00
33.45
15.20
33.4524.60
23.82
19.0035.45
26.00
19.0035.45
23.82
19.0035.45
22.25
19.70
42.00
22.25
19.70
42.002
2
2
2
2
2
s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : H P A
UNIT: mm
N/A
Poles Male Housing Female Housing
7282-5548-30 7283-5548-30
7282-5558-10 7283-5558-10
7283-5689-30
7283-6432-10
7283-6433
7283-6434-40
N/A
N/A
N/A
26
28.50
26.25
33.45
22.97
16.70
31.45
25.80
34.50
33.45
30.00
22.20
46.35
34.50
25.8033.45
21.00
24.50
33.45
33.45
28.50
26.25
22.25
25.20
42.00
30.00
22.20
46.35
22.25
25.2042.00
2
3
3
3
4
4
1 . 5 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7283-5967-30
7282-5541-30 7283-5541-30
7282-5691-10 7283-5691-10
7283-5537-30
7282-5543-10 7283-5543-10
7282-5889-30 7283-5889-30
N/A
N/A
N/A
27
30.00
28.20
46.35
52.90
35.4522.80
34.10
41.7033.45
N/A
34.50
31.70 33.45
41.70
34.10
33.45
36.00
37.40 33.45
26.25
34.0033.45
30.00
38.20
46.35
30.00
33.7046.35
4
6
8
10
10
10
s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : H P A
UNIT: mm
Poles Male Housing Female Housing
7283-5885-30
7282-5553-10 7283-5553-10
7282-5684-10 7283-5684-10
7282-5946-30 7283-5946-30
7283-5948-40
7283-6478-30
N/A
N/A
1 . 5 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
28
36.00
48.40 33.45
30.00
44.70
46.3512
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7282-5545-10 7283-5545-10
29
2.8 SERIES UNSEALED
30
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
0.5mm2
wire2.5mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60
Current (A)
Tem
pera
ture
(RO
A) (
˚C)
Temperature: Rise Over Ambient (ROA)vs.
Current
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
TERMINAL, F
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
TERMINAL, M
HOUSING, M
u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8
31
T e r m i n a l
Male Terminal Female Terminal
2.80
0.80
27.40
4.10
3.10 19.75
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.3
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
UNIT: mm
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
Male Terminal
Female Terminal
0.90
2.40
32
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
P a r t N u m b e r S u m m a r y C h a r t
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.
Order Number: X39899-J374.
Part Name Male Female7114-4110-02 7116-4110-02
Terminal 7114-4111-02 7116-4111-02
7114-4112-02 7116-4112-02
Applicable Clip 7047-9580 (Ref) N/A
Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap(w/CPA)
2 A Light Grey 7282-5565-40 7283-5565-40 7283-5910-40
3 A Light Grey 7282-5563-40 7283-5563-40 7283-5911-40
4 A Light Grey 7282-5561-40 7283-5561-40 7283-5912-40
4 B Green 7282-5566-60 7283-5566-60
6 A Light Grey 7282-5569-40 7283-5569-40 7283-5913-40
7 A Light Grey 7282-5580-40 7283-5580-40
8 A Light Grey 7282-5560-40 7283-5560-40 7283-5914-40
8 A Blue 7283-5560-90
8 Green/Direct only 7283-5917-60
8 Green/Direct only 7283-6382-60
8 Dark Grey/Direct only 7283-6384-10 7283-6383-10
10 A Light Grey 7282-5564-40 7283-5564-40 7283-5915-40 7282-8473-40
12 A Light Grey 7282-5567-40 7283-5567-40 7283-5916-40
12 B Green 7282-5578-60 7283-5578-60
19.25
38.3047.00
u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8
37
26.6022.30
23.20
24.50
24.7018.30
20.25
20.50
38.30
17.70
24.7023.30
25.80
23.70
38.30
27.05
20.80
38.30
24.50
18.3024.70
18.30
17.70
24.70
20.25
25.50
38.30
H o u s i n g M a t e r i a l : H P A
2
3
4
4
6
7
UNIT: mm
27.05
38.3020.80
Poles Male Housing Female Housing
7282-5565-40 7283-5565-40
7282-5563-40 7283-5563-40
7282-5561-40 7283-5561-40
7282-5566-60 7283-5566-60
7282-5569-40 7283-5569-40
7282-5580-40 7283-5580-40
16.70
45.8024.70
27.10
38.7038.30
26.6037.30
23.20
N/A23.20
27.30 26.60
26.6032.30
23.20
34
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
24.95
27.3024.70
26.6027.30
23.20
27.10
33.7038.30
27.10
28.7038.30
8
8
8
8
10
12
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7282-5560-40 7283-5560-40
7283-5917-60
7283-6382-60
7283-6384-10
7282-5564-40 7283-5564-40
7282-5567-40 7283-5567-40
24.95
27.3024.70
N/A
N/A
u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8
35
26.6037.30
23.2027.10
38.3038.70
H o u s i n g M a t e r i a l : H P A
12
UNIT: mm
Poles Male Housing Female Housing
7282-5578-60 7283-5578-60
36
N O T E S
37
2.8 SERIES SEALED
38
2 . 8 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
PRE-SET SECONDARYTERMINAL LOCK (TPA)
TERMINAL, M
PRE-SET SECONDARYTERMINAL LOCK (TPA)
HOUSING, M
INDIVIDUALWIRE SEAL
TERMINAL, F
PRE-SET SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
INDIVIDUALWIRE SEAL
HOUSING, F
INTERFACE SEAL
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch Horizontal: 6.80mm; Vertical: 6.80mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
0.5mm2
wire2.5mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60
Current (A)
Tem
pera
ture
(RO
A) (
˚C)
Temperature: Rise Over Ambient (ROA)vs.
Current
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8
3.10
21.50
4.10
29.15
0.80
2.80
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4152-02 Sn 1.5 ~ 2.5 14 2.0
7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4152-02 Sn 1.5 ~ 2.5 14 2.0
Female Terminal
T e r m i n a l
C a b l e S e a l
Male Terminal Female Terminal
12.00
7.10
9.05
6.90
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.3
Description Part Number Color Material Wire O.D. Range
7158-3110-40 Light Grey Silicone 3.10 ~ 3.3
7158-3111-60 Green Silicone 1.19 ~ 1.9
Cable Seal7158-3112-70 Yellow Silicone 1.88 ~ 2.1
7158-3113-40 White Silicone 2.18 ~ 3.0
7158-3115-80 Brown Silicone 1.19 ~ 1.9
7158-3116-50 Red Silicone 1.88 ~ 2.4
Unused Cavity Plug 7158-3114-90 Blue Silicone N/A
UNIT: mm
UNIT: mm
Male Terminal
39
40
2 . 8 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
Part Name Male Female7114-4150-02 7116-4150-02
7114-4151-02 7116-4151-02Terminal
7114-4152-02 7116-4152-02
7158-3110-40
7158-3111-60
Cable Seal7158-3112-70
7158-3113-40
7158-3115-80
7158-3116-50
Unused Cavity Plug 7158-3114-90
Applicable Clip N/A 7047-9580 (Ref)
P a r t N u m b e r S u m m a r y C h a r t
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.Order Number: X39899-J374.
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
Part Number Panel Hole Requirements
7047-9580 (Ref.) 6.5mm
UNIT: mm
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Pole Polarity Color Male Part # Female Part # Female Part #Description (w/CPA)
2 A Dark Grey 7282-5575-10 7283-5575-10 7283-5922-10
3 A Dark Grey 7282-5576-10 7283-5576-10 7283-5923-10
4 A Dark Grey 7282-5570-10 7283-5570-10 7283-5924-10
4 B Black 7282-5571-30 7283-5571-30 7283-5925-30
5 A Black/Direct Only 7283-5918-30
6 A Dark Grey 7282-5577-10 7283-5577-10 7283-5926-10
8 A Dark Grey 7282-5574-10 7283-5574-10 7283-5927-10
0.90
2.40
34.8041.90
25.90
35.4027.90
35.65
35.4035.30
35.65
35.4027.90
35.65
35.4033.70
28.85
35.4028.70
28.85
32.05
31.90
50.00
32.05
24.45
50.00
32.05
24.45
50.00
25.25
30.20
50.00
25.25
25.20
50.002
3
4
4
5
6
s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8H o u s i n g M a t e r i a l : H P A
UNIT: mm
41
Poles Male Housing Female Housing
7282-5575-10 7283-5575-10
7282-5576-10 7283-5576-10
7282-5570-10 7283-5570-10
7282-5571-30 7283-5571-30
7283-5918-30
7282-5577-10 7283-5577-10
N/A
35.4042.30
37.15
42
2 . 8 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
32.05
38.60
50.008
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7282-5574-10 7283-5574-10
43
6.3 SERIES UNSEALED
44
6 . 3 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
TERMINAL, M
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
HOUSING, M TERMINAL, F
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch Horizontal: 8.50mm; Vertical: 7.30mm
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
1.0mm2
wire4.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60 70 80
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
u n s e a l e d c o n n e c t i o n s y s t e m 6 . 3 x 0 . 8
45
T e r m i n a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.4 Material: Copper Alloy Thickness: t=0.4
6.30
0.80
32.25
3.80
23.30
7.50
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
Part Number Panel Hole Requirements
7047-9580 (Ref.) 6.5mm
UNIT: mm
UNIT: mm
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
Pole Polarity Color Male Part # Female Part #Female Part #
2 A Light Grey 7282-5590-40 7283-5590-40 7283-5601-40
4 A Light Grey 7282-5594-40 7283-5594-40 7283-5602-40
6 A Light Grey 7282-5604-40 7283-5591-40 7283-5603-40
6 B Green N/A 7283-5592-60
P a r t N u m b e r S u m m a r y C h a r t
Part Name Male Female7114-4120-02 7116-4120-02
Terminal 7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
Applicable Clip 7047-9580 (Ref) N/A
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 81 for YESC Terminal Removal Tool. Order Number: G0406 (PA Type).
Male Terminal
Female Terminal
(w/CPA)
0.90
2.40
46
6 . 3 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
25.10
34.60 27.30
27.3034.60
25.10
27.3026.10
25.10
27.3024.30
17.80
30.00
45.1037.00
30.00
28.50
45.10
22.70
26.70
45.102
4
6
6
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7282-5590-40 7283-5590-40
7282-5594-40 7283-5594-40
7282-5604-40 7283-5591-40
7283-5592-60
N/A
47
6.3 SERIES SEALED
48
6 . 3 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
PRE-SET SECONDARYTERMINAL LOCK (TPA)
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
HOUSING, M
TERMINAL, M
INDIVIDUALWIRE SEAL
TERMINAL, F PRE-SET SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
INDIVIDUALWIRE SEAL
HOUSING, F
INTERFACE SEAL
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch Horizontal: 9.80mm; Vertical: 9.80mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
1.0mm2
wire4.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60 70 80
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
s e a l e d c o n n e c t i o n s y s t e m 6 . 3 x 0 . 8
49
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7114-4141-02 Sn 1.5 ~ 2.5 14 2.0Male Terminal
7114-4142-02 Sn 4.0 12 3.0
7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4141-02 Sn 1.5 ~ 2.5 14 2.0Female Terminal
7116-4142-02 Sn 4.0 12 3.0
T e r m i n a l
C a b l e S e a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.4 Material: Copper Alloy Thickness: t=0.4
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
Part Number Panel Hole Requirements
7047-9580 (Ref.) 6.5mm
6.30
0.80
33.25
7.50
3.80
24.30
15.0010.70
11.009.80
UNIT: mm
UNIT: mm
UNIT: mm
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Description Part Number Color Material Wire O.D. Range
7158-3081-50 Red Silicone 1.4 ~ 2.1Cable Seal 7158-3082-90 Blue Silicone 2.18 ~ 3.0
7158-3083 Black Silicone 3.1 ~ 3.7
Unused Cavity Plug 7158-3080-60 Green Silicone N/A
0.90
2.40
50
6 . 3 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
P a r t N u m b e r S u m m a r y C h a r t
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 81 for YESC Terminal Removal Tool. Order Number: G0406 (PA Type).
Part Name Male Female7114-4140-02 7116-4140-02
7114-4141-02 7116-4141-02Terminal
7114-4142-02 7116-4142-02
7158-3081-50
Cable Seal 7158-3082-90
7158-3083
Unused Cavity Plug 7158-3080-60
Applicable Clip N/A 7047-9580 (Ref)
Pole Polarity Color Male Part # Female Part # Female Part # Delete CapDescription (w/CPA)
2 A Dark Grey 7282-5596-10 7283-5596-10 7283-5928-10 7283-6464-10
2 A Dark Grey 7283-6476-10
4 A Dark Grey 7282-5595-10 7283-5595-10 7283-5929-10
33.60
38.65
38.70
33.60
31.15
38.70
27.55
30.10
49.80
35.05
30.10
51.80
2
4
s e a l e d c o n n e c t i o n s y s t e m 6 . 3 x 0 . 8H o u s i n g M a t e r i a l : H P A
UNIT: mm
51
Poles Male Housing Female Housing
7282-5596-10 7283-5596-10
7282-5595-10 7283-5595-10
N O T E S
52
53
HYBRIDSERIES
54
H Y B R I D c o n n e c t i o n s y s t e m
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size See Specific Connector Section
Terminal-to-Connector Retention Force See Specific Connector Section
Connector-to-Connector Retention Force See Specific Connector Section
T e r m i n a l
MaleTerminal
FemaleTerminal
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
0.64mm7114-4720-02/-08 Sn/Au 0.35 22 0.3
7114-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
1.5mm7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3
7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
1.5mm7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
c o n n e c t i o n s y s t e m H Y B R I D
55
P a r t N u m b e r S u m m a r y C h a r t
Terminal2.8mm
0.64mm
1.5mm
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s3.
20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
Part Name Male Female7114-4720-02/-08 7116-4720-02/-08
7114-4721-02/-08 7116-4721-02/-08
7114-4100-02/-08 7116-4100-02/-08
7114-4101-02/-08 7116-4101-02/-08
7114-4110-02 7116-4110-02
7114-4111-02 7116-4111-02
7114-4112-02 7116-4112-02
7114-4120-02 7116-4120-02
7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
7047-9580 (Ref) N/AApplicable Clip
UNIT: mm
6.3mm
0.90
2.40
56
H Y B R I D c o n n e c t i o n s y s t e m
P a r t N u m b e r S u m m a r y C h a r t ( c o n t . )
Pole Polarity Color/Description Male Part # Female Part #Female Part #
3 A 7282-5628-40 7283-5628-40
8 A 7282-5620-40 7283-5620-40
10 A 7282-5621-40 7283-5621-40 7283-5637-40
10 A 7282-5621 7283-5621
13 A 7282-5625-40 7283-5625-40 7283-5643-40
14 A 7282-5622-40 7283-5622-40 7283-5639-40
14 B 7282-5623-60 7283-5623-60
14 B 7282-5623-30 7283-5623-30
14 C 7282-5624-90 7283-5624-90
14 C 7282-5624-80 7283-5624-80
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80-81 for YESC Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
Light Grey1x1.5, 2x6.3Light Grey
6x1.5, 2x2.8Light Grey
6x1.5, 4x2.8Natural
6x1.5, 4x2.8Light Grey
11x2.8, 2x6.3Light Grey
10x1.5, 4x2.8Green
10x1.5, 4x2.8Black
10x1.5, 4x2.8Blue
10x1.5, 4x2.8Brown
10x1.5, 4x2.8
w/(CPA)
c o n n e c t i o n s y s t e m H Y B R I D
57
21.25
45.10
27.60
37.20
23.20
26.60
27.30
23.20
48.80
30.20
23.20
26.60
27.10
38.30
38.60
27.10
38.30
24.50
27.10
38.30
38.60
28.10
45.1051.20
23.10
23.20
26.60
27.3024.40
17.15
H o u s i n g M a t e r i a l : H P A
3
8
10
13
14
14
Poles Male Housing Female Housing
7282-5628-40 7283-5628-40
7282-5620-40 7283-5620-40
7282-5621-40 7283-5621-40
7282-5625-40 7283-5625-40
7282-5622-40 7283-5622-40
7282-5623-60 7283-5623-60
UNIT: mm
37.20
23.20
26.60
27.10
38.30
31.60
58
H Y B R I D c o n n e c t i o n s y s t e m
27.10
38.30
38.6014
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7282-5624-90 7283-5624-90
37.20
23.20
26.60
59
HEADERSERIES
60
H E A D E R c o n n e c t i o n s y s t e m
C o n s t r u c t i o nTERMINAL, F
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), FPCB HOUSING
PCB TERMINAL
S p e c i f i c a t i o n s
C u r r e n t R a t i n g C u r v e
Connector See Section
Material Male Terminal Brass
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (125°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
SEE APPLICABLE BLADE SIZE SECTION
c o n n e c t i o n s y s t e m H E A D E R
61
2.8mm
T e r m i n a l
Male PCB Terminal Female Terminal
Material: Brass Material: Copper Alloy Thickness: t=0.3
PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION
FemaleTerminal
1.5mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
Male Terminal N/A
7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
UNIT: mm
6.3mm
62
H E A D E R c o n n e c t i o n s y s t e m
1.5mm
Part Name Male FemaleN/A 7116-4100-02
N/A 7116-4101-02
N/A 7116-4100-08
N/A 7116-4101-08
N/A 7116-4110-02
N/A 7116-4111-02
N/A 7116-4112-02
N/A 7116-4120-02
N/A 7116-4121-02
N/A 7116-4122-02
P a r t N u m b e r S u m m a r y C h a r t
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80-81 for YESC Terminal Removal Tool. Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
Terminal
2.8mm
6.3mm
Pole Polarity Color/Description Male Part # Female Part # Female Part #
10 A Light Grey1.5mm Header 7382-5884-40 7283-5533-40 7283-5909-40
10 BlackB 1.5mm Header 7382-6379-30 7283-5533-40 7283-5909-40
12 A Black1.5mm Header 7382-5957-30 7283-5540-40 7283-5940-40
16 A Green/Config 11.5mm Header 7382-5551-60 7283-5534-60 7283-5941-60
16 A Green/Config 21.5mm Header 7382-5681-60 7283-5534-61
16 A Green/Config 31.5mm Header 7382-5682-60 7283-5534-62
32 A Black1.5mm Header 7382-5552-30
7283-5535-90
7283-5536-40
32 B Light Grey 7283-5535-901.5mm Header
7382-5881-407283-5536-40
12 A Light Grey 7382-5568-40 7283-5567-40 7283-5916-402.8mm H-Header
2 A Black 7382-5608-30 7283-5590-40 7283-5601-406.3mm Header
2 A Light Grey 7382-5597-40 7283-5590-40 7283-5601-406.3mm Header
14 A Light Grey 7382-5627-40 7283-5622-40 7283-5639-40Hybrid 10x1.5, 4x2.8
w/(CPA)
26.45
22.30
35.00
26.15
48.8030.20
22.65
33.60 26.60
29.20
48.8030.20
22.65
33.60 26.60
26.15
38.5030.20
22.65
23.1026.60
22.65
26.60 26.60
22.65
23.1026.60
31.20
34.8031.60
24.55
33.10
37.60
22.65
33.60 26.60
10
10
12
16
16
16
c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16
UNIT: mmM a t e r i a l : H P A
Poles Male Housing Female Housing
7382-5884-40 7283-5533-40
7382-6379-30 7283-5533-40
7382-5957-30 7283-5540-40
7382-5551-60 7283-5534-60
7382-5681-60 7283-5534-60
7382-5682-60 7283-5534-60
63
27.20
49.1030.20 37.20
23.20
26.60
27.10
52.7031.30 26.6037.30
23.20
26.15
82.0030.20
33.60
22.65
26.60
22.65
33.60 26.60
33.60
22.65
26.60
22.65
33.60 26.60
27.3024.30
17.80
27.3024.30
17.80
19.20
25.70
40.70
19.20
25.70
26.50
H E A D E R c o n n e c t i o n s y s t e m
64
32
32
12
2
2
14
Poles Male Housing Female Housing
7382-5552-30 7283-5535-90 (16P) 7283-5536-40 (16P)
7382-5881-40 7283-5535-90 (16P) 7283-5536-40 (16P)
7382-5568-40 7283-5567-40
7382-5608-30 7283-5590-40
7382-5597-40 7283-5590-40
7382-5627-40 7283-5622-40
UNIT: mmH o u s i n g M a t e r i a l : PPA-GF16 M a t e r i a l : H P A
22.55
22.30 82.00
65
SPECIALTYSERIESUNSEALED
66
S P E C I A LT Y S E R I E S u n s e a l e d c o n n e c t i o n s y s t e m
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size See Specific Connector Section
Terminal-to-Connector Retention Force See Specific Connector Section
Connector-to-Connector Retention Force See Specific Connector Section
T e r m i n a l
MaleTerminal
FemaleTerminal
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
0.64mm7114-4720-02/-08 Sn/Au 0.35 22 0.3
7114-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
1.5mm7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3
7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
1.5mm7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
Specialty Pole Polarity Color/Description Male Part # Female Part # Wire Shield
Axial 12 A 7282-4848-30 7283-4848-30Adjustable
26 A 7283-5631-30
26 B 7283-5632-40Bolt Assist
36 A 7283-4846-30 7134-4691
68 A 7283-4847-30 7134-4692
15 A 7283-6372-30
15 B 7283-6373
LIF26 A 7283-6436-40
26 B 7283-6437-90
26 C 7283-6438-60
26 D 7282-6376-30 7283-6376-30
u n s e a l e d c o n n e c t i o n s y s t e m S P E C I A LT Y S E R I E S
67
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80-81 for YESC Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
P a r t N u m b e r S u m m a r y C h a r t
Terminal2.8mm
0.64mm
1.5mm
Part Name Male Female7114-4720-02/-08 7116-4720-02/-08
7114-4721-02/-08 7116-4721-02/-08
7114-4100-02/-08 7116-4100-02/-08
7114-4101-02/-08 7116-4101-02/-08
7114-4110-02 7116-4110-02
7114-4111-02 7116-4111-02
7114-4112-02 7116-4112-02
7114-4120-02 7116-4120-02
7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
7047-9580 (Ref) N/AApplicable Clip
6.3mm
Black12x1.5Black
20x2.8, 6x6.3/HPALight Grey
20x2.8, 6x6.3/HPABlack
20x1.5, 12x2.8, 4x6.3/PBTBlack
56x1.5, 8x2.8, 4x6.3/PBTBlack
9x2.8, 6x6.3Natural
9x2.8, 6x6.3Light Grey
22x1.5, 2x2.8, 2x6.3Blue
22x1.5, 2x2.8, 2x6.3Green
22x1.5, 2x2.8, 2x6.3Black
22x1.5, 2x2.8, 2x6.3
51.80
41.5071.40
12
S P E C I A LT Y S E R I E S u n s e a l e d c o n n e c t i o n s y s t e m
A x i a l A d j u s t a b l e H o u s i n g M a t e r i a l : P B T
UNIT: mm
68
44.70
35.00 51.60
Poles Male Housing Female Housing
7282-4848-30 7283-4848-30
28.90
108.00 40.30
40.15
109.60 40.30
u n s e a l e d c o n n e c t i o n s y s t e m S P E C I A LT Y S E R I E S
69
60.35
46.55 50.15
60.35
46.55 50.15
26
26
36
68
B o l t A s s i s t H o u s i n g M a t e r i a l : H P A / P B T
UNIT: mm
Poles Male Housing Female Housing
7283-5631-30
7283-5632-40
7283-4846-30
7283-4847-30
N/A
N/A
N/A
N/A
40.65
59.7049.90
40.65
59.7049.90
40.65
59.7049.90
45.00
59.7049.90
45.00
59.7049.90
45.00
59.7049.90
31.35
46.54
55.40
15
15
26
26
26
26
S P E C I A LT Y S E R I E S u n s e a l e d c o n n e c t i o n s y s t e m
L I FH o u s i n g M a t e r i a l : P B T UNIT: mm
Poles Male Housing Female Housing
7283-6372-30
7283-6373
7283-6436-40
7283-6437-90
7283-6438-60
7282-6376-30 7283-6376-30
70
N/A
N/A
N/A
N/A
N/A
SPECIALTYSERIESSEALED
71
72
S P E C I A LT Y S E R I E S s e a l e d c o n n e c t i o n s y s t e m
S p e c i f i c a t i o n sConnector See Section
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 5.50mm; Vertical: N/A
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
T e r m i n a l
MaleTerminal
FemaleTerminal
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
0.64mm7114-4720-02/-08 Sn/Au 0.35 22 0.3
7114-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
1.5mm7114-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
2.8mm
7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4152-02 Sn 1.5 ~ 2.5 14 2
6.3mm
7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7114-4141-02 Sn 1.5 ~ 2.5 14 2.0
7114-4142-02 Sn 4.0 12 3.0
0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3
7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
1.5mm7116-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
2.8mm
7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4152-02 Sn 1.5 ~ 2.5 14 2.0
6.3mm
7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4141-02 Sn 1.5 ~ 2.5 14 2.0
7116-4142-02 Sn 4.0 12 3.0
s e a l e d c o n n e c t i o n s y s t e m S P E C I A LT Y S E R I E S
73
L a m p S o c k e tC a b l e S e a l
5.405.40
8.707.10
Description Part Number Color Material Wire O.D. Range
7158-3030-50 Red Silicone 1.19 ~ 1.70
7158-3031-90 Blue Silicone 1.60 ~ 2.34
Unused Cavity Plug 7158-3032-60 Green Silicone N/A
UNIT: mm
Cable Seal(Female Only)
74
S P E C I A LT Y S E R I E S s e a l e d c o n n e c t i o n s y s t e m
Color/ Male FemaleSpecialty Pole Polarity Description Part # Part #
30
Black
N/A 7283-5635-30#7, #9-11, #17-19& #26-28 Pin Neg.
30 Black N/A 7283-5810-3030 Black N/A 7283-5875-30
2 A Axial 7341-5270-40 7283-5689-301.5mm
2 A Right Angle 7341-5271-40 7283-5689-301.5mm
2 A Axial 7341-5272-40 7283-5689-301.5mm
2 Black N/A 7283-5967-301.5mm/PBT
2 Black N/A 7283-6430-301.5mm/HPA
2 Black N/A 7283-6647-301.5mm/HPA
2 Black N/A 7283-8492-301.5mm/PBT
Part Name Male Female
0.64mm7114-4720-02/-08 7116-4720-02/-08
7114-4721-02/-08 7116-4721-02/-08
1.5mm7114-4102-02/-08 7116-4102-02/-08
7114-4103-02/-08 7116-4103-02/-08
2.8mm7114-4150-02 7116-4150-02
7114-4151-02 7116-4151-02
7114-4152-02 7116-4152-02
6.3mm7114-4140-02 7116-4140-02
7114-4141-02 7116-4141-02
7114-4142-02 7116-4142-02
Lamp 7158-3030-50Socket 7158-3031-90Lamp 7158-3032-60
P a r t N u m b e r S u m m a r y C h a r t
Terminal
UnusedCavity Plug
CableSeal
Socket
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80-81 for YESC Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
CAMLever
LampSocket
FuelInjector
s e a l e d c o n n e c t i o n s y s t e m S P E C I A LT Y S E R I E S
75
40.90
91.30 35.40
40.90
91.30 35.40
30
30
30
C A M L e v e rH o u s i n g M a t e r i a l : H P A UNIT: mm
Poles Male Housing Female Housing
7283-5635-30
7283-5810-30
7283-5875-30
N/A
N/A
N/A
40.90
81.30 35.40
S P E C I A LT Y S E R I E S s e a l e d c o n n e c t i o n s y s t e m
76
15.20
33.4524.60
15.20
33.4524.60
15.20
33.4524.60
37.50
26.20
29.15
2
2
2
L a m p S o c k e t N y l o nH o u s i n g M a t e r i a l : P A 6 6 M a t e r i a l : H P A
UNIT: mm
Poles Male Housing Female Housing
7341-5270-40 7283-5689-30
7341-5271-40 7283-5689-30
7341-5272-40 7283-5689-30
22.00
22.00
34.90
22.97
16.70
31.45
77
s e a l e d c o n n e c t i o n s y s t e m S P E C I A LT Y S E R I E S
2
2
2
2
F u e l I n j e c t o rH o u s i n g M a t e r i a l : P B T / H P A UNIT: mm
Poles Male Housing Female Housing
7283-5967-30
7283-6430-30
7283-6647-30
7283-8492-30
N/A
N/A
N/A
N/A
23.82
16.8535.45
23.82
16.85
35.45
23.27
16.3536.95
78
N O T E S
TERMINALREMOVAL
79
80
T E R M I N A L R E M O V A L
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s
Description Order Number
YESC Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374
20.00
1.05
0
-0
.05
(20.55)
45
1.20
0
-0
.05
(17.00)
3.00
±0.1
1.00
±0.1
R 0.
30
R 0.30
60
UNIT: mm
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s
Description Order Number
YESC Terminal Removal Tool for 0.64 series. 49YA000105
25.00 ±0.10 6.00
11.6
05.
50(1
7.00
)
A
29.50 ±0.05
G 0.50
R3.00R1.00
R0.60
YAZAKI 0.64 SYSTEM
UNIT: mm
1.20 ±0.05
1.28
±0.0
22.
00±0
.10
0.63
±0.0
2
RO. 10
60º
16.00 ±0.10
DETAIL A(5/1)
RO. 50
1.90 ±0.050.70 ±0.05
0.00
-0.05
T E R M I N A L R E M O V A L
81
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s
35.00
12.00
2.30
R 1.50
1.80– 0.1
0
1.00
1.40Description Order Number
YESC Terminal Removal Tool for 6.3 series. G0406 (PA Type)
UNIT: mm
82
N O T E S
INDEX
83
84
I N D E XPart Number Pages
7114-4100-02 15
7114-4100-08 15
7114-4101-02 15
7114-4101-08 15
7114-4102-02 23
7114-4102-08 23
7114-4103-02 23
7114-4103-08 23
7114-4110-02 31
7114-4111-02 31
7114-4112-02 31
7114-4120-02 45
7114-4121-02 45
7114-4122-02 45
7114-4140-02 49
7114-4141-02 49
7114-4142-02 49
7114-4150-02 39
7114-4151-02 39
7114-4152-02 39
7114-4720-02 3, 9
7114-4720-08 3, 9
7114-4721-02 3, 9
7114-4721-08 3, 9
7116-4100-02 15
7116-4100-08 15
7116-4101-02 15
7116-4101-08 15
7116-4102-02 23
7116-4102-08 23
7116-4103-02 23
7116-4103-08 23
7116-4110-02 31
7116-4111-02 31
Part Number Pages
7116-4112-02 31
7116-4120-02 45
7116-4121-02 45
7116-4122-02 45
7116-4140-02 49
7116-4141-02 49
7116-4142-02 49
7116-4150-02 39
7116-4151-02 39
7116-4152-02 39
7116-4720-02 3, 9
7116-4720-08 3, 9
7116-4721-02 3, 9
7116-4721-08 3, 9
7134-4482-30 24
7134-4691 67
7134-4692 67
7158-3030-50 23
7158-3031-90 23
7158-3032-60 23
7158-3080-60 49
7158-3081-50 49
7158-3082-90 49
7158-3083 49
7158-3110-40 39
7158-3111-60 39
7158-3112-70 39
7158-3113-40 39
7158-3114-90 39
7158-3115-80 39
7158-3116-50 39
7234-4481-30 24
7282-4848-30 68
7282-5530-40 17
Part Number Pages
7282-5530-50 16
7282-5531-40 17
7282-5531-50 16
7282-5531-70 16
7282-5532-40 17
7282-5533-40 18
7282-5533-70 16
7282-5534-60 18
7282-5535-90 18
7282-5536-40 19
7282-5538-40 18
7282-5539-40 17
7282-5540-40 18
7282-5541-30 26
7282-5543-10 26
7282-5545-10 24
7282-5545-30 24
7282-5548-30 25
7282-5553-10 27
7282-5553-30 24
7282-5555-40 16
7282-5558-10 25
7282-5560-40 34
7282-5561-40 33
7282-5563-40 33
7282-5564-40 34
7282-5565-40 33
7282-5566-60 33
7282-5567-40 34
7282-5569-40 33
7282-5570-10 41
7282-5571-30 41
7282-5574-10 42
7282-5575-10 41
Part Number Pages
7282-5576-10 41
7282-5577-10 41
7282-5578-60 35
7282-5580-40 33
7282-5590-40 46
7282-5594-40 46
7282-5595-10 51
7282-5596-10 51
7282-5604-40 46
7282-5620-40 57
7282-5621 56
7282-5621-40 57
7282-5622-40 57
7282-5623-30 56
7282-5623-60 57
7282-5624-80 56
7282-5624-90 58
7282-5625-40 57
7282-5628-40 57
7282-5680-60 17
7282-5680-70 16
7282-5683-60 18
7282-5684-10 27
7282-5684-30 24
7282-5688-60 17
7282-5690-60 16
7282-5691-10 26
7282-5889-30 26
7282-5889-90 24
7282-5944-40 16
7282-5946-30 27
7282-6075-30 11
7282-6376-30 70
7282-6493-30 24
Part Number Pages
7282-6560-40 5
7282-6561-40 5
7282-6568-40 5
7282-7696-40 5
7282-8473-40 32
7282-8499-40 16
7282-8870-40 5
7283-4846-30 69
7283-4847-30 69
7283-4848-30 68
7283-5530-40 17
7283-5530-50 16
7283-5531-40 17
7283-5531-50 16
7283-5531-70 16
7283-5532-40 17
7283-5533-40 18, 63
7283-5533-70 16
7283-5534-60 18, 63
7283-5534-61 62
7283-5534-62 62
7283-5535-90 18, 64
7283-5536-40 19, 64
7283-5537-30 26
7283-5538-40 18
7283-5539-40 17
7283-5540-40 18, 63
7283-5541-30 26
7283-5542-30 24
7283-5543-10 26
7283-5544-10 24
7283-5545-10 28
7283-5545-30 24
7283-5546-10 24
Part Number Pages
7283-5546-30 24
7283-5547-30 24
7283-5548-30 25
7283-5549-30 24
7283-5550-30 24
7283-5553-10 27
7283-5553-30 24
7283-5554-10 24
7283-5554-30 24
7283-5558-10 25
7283-5558-40 24
7283-5559-10 24
7283-5559-40 24
7283-5560-40 34
7283-5560-90 32
7283-5561-40 33
7283-5563-40 33
7283-5564-40 34
7283-5565-40 33
7283-5566-60 33
7283-5567-40 34, 64
7283-5569-40 33
7283-5570-10 41
7283-5571-30 41
7283-5574-10 42
7283-5575-10 41
7283-5576-10 41
7283-5577-10 41
7283-5578-60 35
7283-5580-40 33
7283-5590-40 46, 64
7283-5591-40 46
7283-5592-60 46
7283-5594-40 46
I N D E X
85
86
I N D E XPart Number Pages
7283-5595-10 51
7283-5596-10 51
7283-5601-40 45
7283-5602-40 45
7283-5603-40 45
7283-5620-40 57
7283-5621 56
7283-5621-40 57
7283-5622-40 57, 64
7283-5623-30 56
7283-5623-60 57
7283-5624-80 56
7283-5624-90 58
7283-5625-40 57
7283-5628-40 57
7283-5631-30 69
7283-5632-40 69
7283-5635-30 75
7283-5637-40 56
7283-5639-40 56
7283-5643-40 56
7283-5680-60 17
7283-5680-70 16
7283-5683-60 18
7283-5684-10 27
7283-5684-30 24
7283-5685-10 24
7283-5685-30 24
7283-5689-30 25, 76
7283-5691-10 26
7283-5692-30 24
7283-5694-10 24
7283-5694-40 24
7283-5695-10 24
Part Number Pages
7283-5695-30 24
7283-5810-30 75
7283-5875-30 75
7283-5880-10 24
7283-5885-30 27
7283-5886-30 24
7283-5889-30 26
7283-5889-90 24
7283-5904-40 16
7283-5905-40 16
7283-5906-40 16
7283-5907-40 16
7283-5908-40 16
7283-5909-40 16
7283-5910-40 32
7283-5911-40 32
7283-5912-40 32
7283-5913-40 32
7283-5914-40 32
7283-5915-40 32
7283-5916-40 32
7283-5917-60 34
7283-5918-30 41
7283-5922-10 40
7283-5923-10 40
7283-5924-10 40
7283-5925-30 40
7283-5926-10 40
7283-5927-10 40
7283-5928-10 50
7283-5929-10 50
7283-5940-40 16
7283-5941-60 16
7283-5946-30 27
Part Number Pages
7283-5947-30 24
7283-5948-40 27
7283-5967-30 26, 77
7283-6076-30 10
7283-6078-30 11
7283-6372-30 70
7283-6373 70
7283-6376-30 70
7283-6382-60 34
7283-6383-10 32
7283-6384-10 34
7283-6386-40 5
7283-6387-40 5
7283-6388-40 5
7283-6430-30 77
7283-6432-10 25
7283-6433 25
7283-6434-40 25
7283-6436-40 70
7283-6437-90 70
7283-6438-60 70
7283-6464-10 50
7283-6472-30 24
7283-6473-30 24
7283-6474-60 17
7283-6475-60 16
7283-6476-10 50
7283-6478-30 27
7283-6479-30 24
7283-6493-30 24
7283-6560-40 4
7283-6561-40 4
7283-6568-40 4
7283-6647-30 77
Part Number Pages
7283-7696-40 5
7283-7697-40 4
7283-8492-30 77
7283-8872-40 4
7283-8873-40 5
7341-5270-40 76
7341-5271-40 76
7341-5272-40 76
7382-5551-60 63
7382-5552-30 64
7382-5568-40 64
7382-5597-40 64
7382-5608-30 64
7382-5627-40 64
7382-5681-60 63
7382-5682-60 63
7382-5881-40 64
7382-5884-40 63
7382-5957-30 63
7382-6379-30 63
I N D E X
87
DISCLAIMER: The information contained in this catalog is for reference purpose only, is subject to change without notice, and is not guaranteed by YazakiCorporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes no warranty asto the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.Then current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.
The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the customer and for all design and related matters.
Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and any suchexpress warranty shall be the sole and exclusive liability of Yazaki.Yazaki makes no other warranty. Whether express, implied, statutory or otherwise, including butnot limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.
APRIL, 2004
NORTH AMERICA
Headquarters:6801 Haggerty Road, Canton, MI 48187, USA 734.983.1000888.942.9152
El Paso Branch:12 Leigh Fisher Blvd., El Paso, Texas 79906, USA 915.778.5373
ASIA & SOUTH AMERICA
Sincom:Singapore Component Pte. Ltd.79 Anson Road #06-01Singapore 079906656.226.6910
Japan:World Headquarters:Component Operations:1500 Mishuku,Susono-CityShizuoka-Pref.410-1194 JAPAN81.55.965.3026
EUROPE
Component Center:Frankfurt: Kurhessenstrasse 15, 64546 Morfelden-Walldorf, GERMANY 49.6105.99150
Engineering Center:Robert Bosch-Strasse 4350769Koln, GERMANY 49.221.59.7990
Hemel Hempstead:Unit 1 The Willows, Mark RoadHemel Hempstead, Hertfordshire HP2 7AU UNITED KINGDOM 44.1442.29.2400
Belgium:Bedrijfsstraat 1220, 3660 Opglabbeek, BELGIUM 32.89.85.2140
Barcelona:Gran Via Corts Catalanes 184 Atico 2A, 08038 Barcelona, SPAIN 34.934.329.200
Gothenberg:Exportgatan 38 B 422 46 Hisings Backa, SWEDEN 46.31.742.0600
Torino:Via Leonardo da Vinci 2910095 GrugliascoTorino, ITALY 39.11.780.4848
www.yazaki-na.com
888.942.9152
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