new technologies for staple fibre - elite...

Mumbai, 5th of August 2014

Dipl.-Ing. Tilman Reutter

New technologies for Staple Fibre

Agenda

Page 2

1 The market situation

2 The challenge

3 Where we come from

4 The Idea

5 Our offer

6 Sum up

7 Action

8

9

Agenda

Page 3

1 The market situation

2 The challenge

3 Where we come from

4 The Idea

5 Our offer

6 Sum up

7 Action

8

9

Source: Pira 2010

0

400

800

1,200

1,600

2010 2011 2012 2013 2014 2015

PP fiber

PET fiber

Bico fiber

Fiber demand

world [kt]

Fiber demand for carded nonwovens worldwide

The market situation

Page 4

Growth for PP and PET

worldwide Potential for

Bico

0

400

800

1,200

1,600

2010 2011 2012 2013 2014 2015

PP, PET, Bico Asia

PP, PET, Bico North America

PP, PET, Bico Europe

PP, PET, Bico South America

Strong growth in Asia

Fiber demand for carded nonwovens by region

The market situation

Page 5

Source: Pira 2010

Fiber demand

world [kt]

Growth in Europe and

Americas

Conclusion

The market situation

Page 6

Plants for nonwoven fibers are an attractive

market for Oerlikon Neumag

Agenda

Page 7

1 The market situation

2 The challenge

3 Where we come from

4 The Idea

5 Our offer

6 Sum up

7 Action

8

9

Character of fibers for carded nonwovens

The challenge

Broad product range

Frequent product changes

Small production lots

Specialized fibers.

Page 8

Character of fibers for nonwovens

The challenge

Broad product range

Frequent product changes

Small production lots

Specialized fibers.

To participate on the growth of nonwoven

fibers

a most flexible plant is needed

Page 9

Agenda

Page 10

1 The market situation

2 The challenge

3 Where we come from

4 The Idea

5 Our offer

6 Sum up

7 Action

8

9

Where we come from

Staple Fiber Plants – Current capacities

One Step

Continuous

Staple Fiber

Plant Inline

Two Step

Discontinuous

Staple Fiber

Plant

Short spinning section, drawing, crimping and cutting

2. Step - Drawing, crimping and cutting 1. Step - Spinning

~ 50 m/min ~ 180 m/min

~ 1450 m/min ~ 70 m/min

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~ 280 m/min

~ 190 m/min

Capacity 15 – 65 t/d

Capacity 30 – 300 t/d

Where we come from

Staple Fiber Plants – Current capacities

Page 12

Capacity 2 x 200 t/d

Where we come from

Staple Fiber Plants – Current capacities

One Step

Continuous

Staple Fiber

Plant Inline

Two Step

Discontinuous

Staple Fiber

Plant

Short spinning section, drawing, crimping and cutting

2. Step - Drawing, crimping and cutting 1. Step - Spinning

~ 50 m/min ~ 180 m/min

~ 1450 m/min ~ 70 m/min ~ 280 m/min

~ 190 m/min

Capacity 15 – 65 t/d

Capacity 30 – 300 t/d

… and up to 15 t/d?

Page 13

Agenda

Page 14

1 The market situation

2 The challenge

3 Where we come from

4 The Idea

5 Our offer

6 Sum up

7 Action

8

9

The Idea

Enhance the product portfolio with a plant of …

Page 15

capacity of 7…15 t/d

titer range 1,7…16 dtex

PP and PET standard, Bico option

uncomplicated handling

low infrastructure requirement.

Agenda

Page 16

1 The market situation

2 The challenge

3 Where we come from

4 The Idea

5 Our offer

6 Sum up

7 Action

8

9

Page 17

Our offer

Staple FORCE S 1000

dosing, extruder

crimping

cutting

drying, setting

drawing

HMI

spinning

Page 18

Our offer

Staple FORCE S 1000 pilot line

Our offer

Staple FORCE S 1000 – features

electrical / HTM heated spin

beam

410 mm spin packs, top load

radial quenching

inductive heated godets.

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Page 20

Our offer

Staple FORCE S 1000 – features

stuffer box principle for 2D

crimp

1.000 m/min crimping speed

10 to 50 mm working width

threading with suction gun.

Agenda

Page 21

1 The market situation

2 The challenge

3 Where we come from

4 The Idea

5 Our offer

6 Sum up

7 Action

8

9

Page 22

Sum up

Benefits

Throughput 7 to 15 t/d capacity

1,7 to 16 dtex titer range

Economic low waste rate during product

change, dry drawing process

Polymer PP and PET standard

Bico as option

Uncomplicated Easy handling, complete

engineering, low demand on

infrastructure

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Sum up

The name

Staple FORCE S 1000

Fibers

On

Request and

Compact

Engineering

Agenda

Page 24

1 The market situation

2 The challenge

3 Where we come from

4 The Idea

5 Our offer

6 Sum up

7 Action

8

9

See yourself

Action

Page 25