new technologies for staple fibre - elite...
TRANSCRIPT
Mumbai, 5th of August 2014
Dipl.-Ing. Tilman Reutter
New technologies for Staple Fibre
Agenda
Page 2
1 The market situation
2 The challenge
3 Where we come from
4 The Idea
5 Our offer
6 Sum up
7 Action
8
9
Agenda
Page 3
1 The market situation
2 The challenge
3 Where we come from
4 The Idea
5 Our offer
6 Sum up
7 Action
8
9
Source: Pira 2010
0
400
800
1,200
1,600
2010 2011 2012 2013 2014 2015
PP fiber
PET fiber
Bico fiber
Fiber demand
world [kt]
Fiber demand for carded nonwovens worldwide
The market situation
Page 4
Growth for PP and PET
worldwide Potential for
Bico
0
400
800
1,200
1,600
2010 2011 2012 2013 2014 2015
PP, PET, Bico Asia
PP, PET, Bico North America
PP, PET, Bico Europe
PP, PET, Bico South America
Strong growth in Asia
Fiber demand for carded nonwovens by region
The market situation
Page 5
Source: Pira 2010
Fiber demand
world [kt]
Growth in Europe and
Americas
Conclusion
The market situation
Page 6
Plants for nonwoven fibers are an attractive
market for Oerlikon Neumag
Agenda
Page 7
1 The market situation
2 The challenge
3 Where we come from
4 The Idea
5 Our offer
6 Sum up
7 Action
8
9
Character of fibers for carded nonwovens
The challenge
Broad product range
Frequent product changes
Small production lots
Specialized fibers.
Page 8
Character of fibers for nonwovens
The challenge
Broad product range
Frequent product changes
Small production lots
Specialized fibers.
To participate on the growth of nonwoven
fibers
a most flexible plant is needed
Page 9
Agenda
Page 10
1 The market situation
2 The challenge
3 Where we come from
4 The Idea
5 Our offer
6 Sum up
7 Action
8
9
Where we come from
Staple Fiber Plants – Current capacities
One Step
Continuous
Staple Fiber
Plant Inline
Two Step
Discontinuous
Staple Fiber
Plant
Short spinning section, drawing, crimping and cutting
2. Step - Drawing, crimping and cutting 1. Step - Spinning
~ 50 m/min ~ 180 m/min
~ 1450 m/min ~ 70 m/min
Page 11
~ 280 m/min
~ 190 m/min
Capacity 15 – 65 t/d
Capacity 30 – 300 t/d
Where we come from
Staple Fiber Plants – Current capacities
Page 12
Capacity 2 x 200 t/d
Where we come from
Staple Fiber Plants – Current capacities
One Step
Continuous
Staple Fiber
Plant Inline
Two Step
Discontinuous
Staple Fiber
Plant
Short spinning section, drawing, crimping and cutting
2. Step - Drawing, crimping and cutting 1. Step - Spinning
~ 50 m/min ~ 180 m/min
~ 1450 m/min ~ 70 m/min ~ 280 m/min
~ 190 m/min
Capacity 15 – 65 t/d
Capacity 30 – 300 t/d
… and up to 15 t/d?
Page 13
Agenda
Page 14
1 The market situation
2 The challenge
3 Where we come from
4 The Idea
5 Our offer
6 Sum up
7 Action
8
9
The Idea
Enhance the product portfolio with a plant of …
Page 15
capacity of 7…15 t/d
titer range 1,7…16 dtex
PP and PET standard, Bico option
uncomplicated handling
low infrastructure requirement.
Agenda
Page 16
1 The market situation
2 The challenge
3 Where we come from
4 The Idea
5 Our offer
6 Sum up
7 Action
8
9
Page 17
Our offer
Staple FORCE S 1000
dosing, extruder
crimping
cutting
drying, setting
drawing
HMI
spinning
Page 18
Our offer
Staple FORCE S 1000 pilot line
Our offer
Staple FORCE S 1000 – features
electrical / HTM heated spin
beam
410 mm spin packs, top load
radial quenching
inductive heated godets.
Page 19
Page 20
Our offer
Staple FORCE S 1000 – features
stuffer box principle for 2D
crimp
1.000 m/min crimping speed
10 to 50 mm working width
threading with suction gun.
Agenda
Page 21
1 The market situation
2 The challenge
3 Where we come from
4 The Idea
5 Our offer
6 Sum up
7 Action
8
9
Page 22
Sum up
Benefits
Throughput 7 to 15 t/d capacity
1,7 to 16 dtex titer range
Economic low waste rate during product
change, dry drawing process
Polymer PP and PET standard
Bico as option
Uncomplicated Easy handling, complete
engineering, low demand on
infrastructure
Page 23
Sum up
The name
Staple FORCE S 1000
Fibers
On
Request and
Compact
Engineering
Agenda
Page 24
1 The market situation
2 The challenge
3 Where we come from
4 The Idea
5 Our offer
6 Sum up
7 Action
8
9
See yourself
Action
Page 25