m achinery & a utomation system c enter (mac.) “ hi-tech solution for success” providing...
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Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
1
TGI
Location: Amata Nakorn Industrial Estate 700/1 Moo 1 T.Klong Tamru A. Muang Chonburi 20000Tel : 02-7846666 Fax : 038-743434
Status: Non Profit Organization under MOI
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
2
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Advanced Manufacturing
Development To gain enhance order
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
3
น�าเสนอโดย... - อ. วร�นทร� รอดโพธิ์��ทอง Senior Manager Machinery &
Automation System Center
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
4
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
ผลกระทบั
Thai Producti
onIndustry
การแข่�งข่�นส�ง
ภายใน/ภายนอกประเทศ
ค่�าแรงแพง
ข่าดแรงงาน
Industrial
Engineering
Technology
Customer
Need Variety
Cost Leader Ship
นโยบัายร�ฐสน�บัสน&น
Green Industr
y
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
5
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
สภาวะ 2555 2556
จำ�านวนโรงงานอ&ตสาหกรรมัท*+จำดทะเบั*ยนใหมั�
4,221 โรงงาน
4,600 โรงงาน
จำ�านวนเง�นลงท&นท*+ข่อลงท&นใหมั� 4.1 แสนล,านบัาท
7.2 แสนล,านบัาท
มั�ลค่�าน�าเข่,าเค่ร-+องจำ�กรกลและเค่ร-+องจำ�กรไฟฟ/า
1.34 ล,านล,านบัาท
1.15 ล,านล,านบัาท
มั�ลค่�าน�าเข่,าเค่ร-+องจำ�กรกลและเค่ร-+องจำ�กรไฟฟ/า
- 2.0 ล,านล,านบัาท
ส�งเสร�มัการลงท&น( BOI) 8 แสนล,านบัาท
1.0 ล,านล,านบัาท
สภาวะอ&ตสาหกรรมั
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
6
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Labor Intensiv
e
Conventional
Machinery
Automation
Production
Machinery
M/E Machinery 8.1/5.3 แสนล้าน (Y 2555/2012)Import
Made in Thailand
Export
Self Developme
nt
User
M/E Machinery 2.0 แสนล้าน (Y2556/2013)
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
7
ผ�,ใช้,ระบับัอ�ตโนมั�ต�
- อ&ตสาหกรรมัยานยนต�- อ&ตสาหกรรมัอาหาร- อ&ตสาหกรรมัไฟฟ/า- ฯลฯ
ผ�,สร,างระบับัอ�ตโนมั�ต�
- Machine Maker- System Integrator- Etc.
ผ�,ข่ายและผ�,น�าเข่,าระบับัอ�ตโนมั�ต�ไทย
ผ�,ว�จำ�ยและพ�ฒนาระบับัอ�ตโนมั�ต�
- สถาบั�นฯ ต�าง ๆ- มัหาว�ทยาล�ยต�าง ๆ- น�กว�จำ�ยเอกช้ล และอ�สระ
ยกระด�บัการแข่�งข่�นข่องอ&ตสาหกรรมัการผล�ต
Stakeholder
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
8
Fit of Process, Volume, and Variety
Process focusprojects, job shops,
(machine, print, carpentry)
Standard RegisterRepetitive
(autos, motorcycles)Harley Davidson
Product focus(commercial baked goods, steel, glass)
Nucor Steel
High VarietyOne or few units per run, high variety(allows customization)
Changes in modulesModest runs, standardized modules
Changes in attributes (such as grade, quality, size, thickness, etc.) Long runs only
Mass Customization(difficult to achieve, but huge rewards)Dell Computer Co.
Poor strategy
Low-Volume(Intermittent)
Repetitive Process(Modular)
High-Volume(Continuous)
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
9
Hard Automation
Manual Labour
Robots
Manual LabourMost Cost Effective
Robots MostCost Effective
Hard Automation Most Cost Effective
Production
Co st
แนวค่�ด
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
10
Full Automation
Semi-automation
Manual LabourCost
(ต,นท
&นการ
ผล�ต)
Production (ปร�มัาณการผล�ต)
Cost effective for Manual Labour
Cost effective for Semi-automation
Cost effective for Full Automation
แนวค่�ด
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
11
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Production Industry
Process Industry
Mixed Industry
Manufacturing Industry
In Factori
es
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
12
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Production Factory
Production Machinery
Tooling
Mat. Handling Machinery
Tooling
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
13
ก�าเน�ด
เต�บัโต
ปลดระวาง
ทร&ดโทรมั
Automation
Machinery Life Cycle
Design &
Develop &
Building Up
Product
i
on
opti
miz
i
ng
Maintenance Retrofit
New
M
odel
Desig
n
Out
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
14
Human Skill To Automation machinery
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
15
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
16
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
17
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
18
Transform/Process Imitable
(การล้อกเล้�ยนแบบกระบวนการแล้ะการแปรร�ป)
Motion
R&D,D&D
Measurable Parameter&
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
19
- Human- Parts
Motion
g, T, t , F, f,
,Q,L ,DB,D, etc.
Measurable Parameter&
v, a, Direction, s, Accuracy, etc.
- Process
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
20
Motion
Actuator/Transmition
Sequential & Function
Programming & Control System
Measurable Parameter
Sensor/Transducer
&
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
21
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
22
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
ออกแบับั
ผล�ต
สร,างซื้-7อ
ใช้,
ปร�บัปร&ง
ซื้,อมั
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
23
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
24
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
25
ภาพรวมัข่องค่วามัเป8น Intelligence Automation
Low Cost
Intelligence
Automation
Intelligent Automation
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
26
Intelligence Automation
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
27
Low Cost Automation
Productivity & Quality
Simple Design
Available & Appropriate Technology
Saving Cost, Time & Energy
Health & Safety
Environmental Protection
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
28
ว�เค่ราะห�การลงท&นPB , DPB
IRR , MIRR VS WACC
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
29
Automation Technology
“Automation” is a widely used term in manufacturing. We can define Automation as a technology concerned with the application of mechanical , electronic and computer based systems to operate and control processed found in manufacturing.
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
30
Automation Technology
“Automation” can generally be defined as the process of following a predetermined sequence of operations with little or no human labor, using specialized equipment and devices that perform and control manufacturing process
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
31
Automation is basically the delegation of human control function to technical equipments for1) Increasing Productivity2) Increasing Quality3) Reducing Cost4) Increasing Safety in working conditions.
Definition of Automation
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
32
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Faster
Flexibility
Cost conscio
us
Hi-Qualit
y
Reliability
Manufacturing Development
To gain enhance order
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
33
Man > Machine High return & High Risk
Machine > Man Low return & High cost
Man = MachineMan one step more Machine
Man & Machine Strategy on Manufacturing
International Growth
High return & Low cost
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
34
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
35
Machinery & Automation system Center (MAC.)
“ Hi-Tech Solution for Success” Providing Hands-on Training, Consulting and Industrial Services.
Thai-German Instituteสถาบั�นไทย-เยอรมั�น
36
ข่อบัค่&ณผ�,เข่,าร�วมั ส�มัมันาท&กท�าน
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