job safety analysis
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PROJECT-BMCT-JNPT-4 PROJECT-CODE-35515DM
2016
JOB SAFETY ANALYSIS
Prepared By: SOUMEN MAKAR
NO
INJU
RY
NO
LO
SS
What is JSA?
A Job Safety Analysis is a task-oriented risk assessment used to review the hazards associated with a particular work task, and to verify that adequate safeguards are in place to control those hazards.
JSAs are known by a variety of terms, including Job Hazard Analysis (JHA), Job Risk Assessment (JRA), Task Risk Assessment (TRA), Safe Job Analysis (SJA). N
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JOB SAFETY ANALYSIS
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NO INJURY
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Step-by-step Instructions for Job Safety Analysis (JSA)
Job Safety Analysis and its Implementation INVOLVE employees in the development KEEP written JSA short and simple ILLUSTRATE safe practices ASSIGN responsibility of JSA TRAIN all employees and supervisors EXPLAIN the use of JSA to employees IMPLEMENT safe work practices REVIEW JSA when equipment or process changes or new information becomes available regarding potential hazards associated with the job.
Step-1• Select a job for JSA.
Step-2• Break the job into basic tasks
Step -3• Analyse each task step by step
step -4• Determine preventive measure(s)
step-5• Communicate the information to every concerned person
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 3
NO LOSS
NO INJURY
NINL
TABLE OF CONTENTS
Sl.No. Name of the Task Page No
01 Welding/Cutting/Grinding 04
02 Lifting/Moving Heavy Loads 07
03 Boring Rig (Tripod Rig) 09
04 Geo Textile Loading /Unloading or Heavy Loads 14
05 Compress Gas Cylinders Handling 15
06 Electrical Connection /Panel Board cable Installation 17
07 Hyva/Dumper Movement 19
08 Excavation / Trenching 22
09 Battery Charging 24
10 Confined Space, Vessel/Barges Store Room entry 26
11 Tire Changing 29
12 Height works 33
13 Work Environment Hazards 35
14 Rock Revetment 38
15 portable hand tools and power Tools 41
16 Machine Maintenance (DG Set/Motor/Pump etc) 46
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 4
NO LOSS
NO INJURY
NINL
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 5
NO LOSS
NO INJURY
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Task: Welding/Cutting/Grinding
Sl.No Steps of the Task
Hazards Prevention Responsible
1. Pre-Plan NA All employees assigned to this task will attend a pre-construction safety tool box talk meeting,
Develop Traffic Control Plan and discuss it with everyone involved.
Notify the Traffic, Vehicular route and Public movement.
Engineer/
Supervisor/
Workers
2
Work start-up & obtaining PTW
Unauthorized work
Invalid permit Lack of
competency Lack or poor
communication Haste or
shortcut
Obtain a hot work permit before starting the job
Get the permit validated for the specific day
Supervisor must ensure that all work activities are carried out by competent personnel
Conduct Toolbox meeting, review the Method statement and Job safety analysis.
Responsible person will conduct inspection, monitor the work activities and have to ensure safety standards and procedures are strictly adhered to.
Engineer/ Supervisor/
Workers
3 Grinding Rotating equipment sparks.
Damaged grinding disc
Electrocution. High Pressure
air Flying
object/eye injuries
Make sure guards are fitted to all moving parts
Ensure the proper use of guards
Inspect the grinding discs prior to starting work (ring test)
Make sure that disc is compatible with the grinding machine
Check the RPM of disc & machine
Proper PPE (Gloves + Mask). Correct installation of Grinder
Wheel. Gas monitor correctly sited.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
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NO LOSS
NO INJURY
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Spark containment to be used. Only experienced personnel to
use the equipment. Wear a face shield while
grinding Make sure an eye wash station
is available nearby 4. Gas
Cutting Burns. Fire Hazard. Explosion. Tripping. Damaged or
leaking cylinders or hoses
Proper isolation of system. All cylinders to be secured. Flame arrestor between the
cylinder & torch Hoses in good condition. Proper PPE. Trained Fire Watch. Gas Monitor correctly sited. Correct Fire Extinguisher(s). Deployment of Experienced
Personnel. Cordoning of the area. Fire Blanket. Inspect the cylinders & hoses
before starting the job 5. Sweep up Generated
fragments. flux materials, unwanted
materials pieces
Use Broom/Mop/Vacuum cleaner
6. Welding Fire Hazard Burns. Electrocution/
Spatter burns Damage cable Hot tabs end
pieces of welding rods.
Sparking Damage cable UV rays
Before starting welding make sure the areas is clear of all types of combustible materials and obtain work permit.
Provide a fire blanket on site Make sure fire extinguishers
are available on site Wear proper PPE for welding
ie., leather jackets, Gloves, welding goggles/welding mask,
Trained Fire Watch. Gas Monitor correctly sited.
Engineer/
Supervisor/ Workers
JOB SAFETY ANALYSIS
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Certified Equipment and to be sited as near as possible to work site.
Proper earthing of equipment. Certified Welder. Make sure spark containment
is used such as a welding hood/fire blanket.
Ensure that rod holder is in good condition.
Ensure that forward and return cables are in good working condition.
Use proper cable connector for extension.
If cables are crossing the road then ensure proper protection.
The welder & the welder helpers must wear welding goggles
7. Sweep up Generated fragments.
flux materials, unwanted
materials pieces
Use Broom/Mop/Vacuum cleaner
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 8
NO LOSS
NO INJURY
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Lifting/Moving Heavy Loads
Sl.No Steps of the Task
Hazards Prevention Responsible
1. Pre-Plan NA All employees assigned to this task will attend a pre-construction safety tool box talk meeting,
Develop Traffic Control Plan and discuss it with everyone involved.
Notify the Traffic, Vehicular route and Public movement.
Engineer/ Supervisor/ Workers
2. Check the intended route and point of placement
Slips, Trips & Falls Crush Injury Fatigue
Inspect the area immediately around the load and the route for clearance and tripping hazards.
Clear movable objects from the route.
Check for uneven terrain. Clean up spills that could
affect foot traction.
Engineer/ Supervisor/ Workers
If the load must be carried for a long distance, find location(s) load can be placed to allow for a rest break.
If possible, keep load elevated to avoid lifting the object to resume moving it.
3. Evaluate the Load
Lacerations, Splinters
Examine object for snags, burrs, splinters, sharp edges, nails.
Remove objects prior to lift and/or wear gloves for hand protection.
Crush Injury Check object for greasy/slippery surfaces. Remove grease prior to lifting.
JOB SAFETY ANALYSIS
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Wear gloves to improve grip. Wear safety toe shoes/boots.
Back Injury Size up the load before you lift.
If load is too big or awkward Divide load up.
Ask for help Use mechanical assist device
such as a hand truck or trolley Trips,
Falls If load will block your vision,
get help. 4. Performing
the Lift Trips, Back Injury slips Falls
Grip the object firmly. Do not pinch object between
your thumb and forefinger. Wear gloves to improve grip.
Stand close to object, with feet solid and shoulder-width apart.
Do not reach over an obstacle to lift the load.
Grip the object firmly and pull it close to you.
Tighten your abdomen. Lift with your legs in a gradual
and smooth movement. Keep your back straight. Keep the load close to your
body. Do not twist your body while
lifting. Do not lift objects over your
head 5. Moving the
Load Back Injury Trips, Back Injury slips Falls
Do not twist. Use your feet to turn your body.
Carry the load as close to your body as possible.
Keep your back straight Grip the object firmly and pull
it close to you.
Engineer/ Supervisor/ Workers
Crush and Injury Take precautions to prevent bruising or crushing hands or arms in narrow passage ways.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 10
NO LOSS
NO INJURY
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Task: Tripod Ring (Boring rig) Sl No.
Steps of the Task
Hazards Prevention Responsible
1. Pre-Plan NA All employees assigned to this task will attend a pre-construction safety tool box talk meeting,
Develop Traffic Control Plan and discuss it with everyone involved.
Notify the Traffic Vehicular route and Public movement.
Engineer/ Supervisor/ Workers
2. Drill location setup of drill rig
Visitor mishaps and resulting bodily injury.
Drilling into underground utilities
Striking overhead lines or objects with drill mast.
Pay attention to visitors approaching work area.
If necessary, setup barriers to keep vehicles and visitors out of the work area and use caution tape/cautionary/informative boards if available.
Underground utilities should be marked out before drilling begins.
Several days before drilling is to begin, call Underground Service
Observe overhead lines, tree limbs, or other objects before raising the mast of the drill rig. Anticipate the radius of sweep going up and coming down, and plan appropriately.
Position the drill rig no closer than 20 feet from overhead power lines.
6. Lowering the Load
Back Injury Keep your back straight Tighten your abdomen.
Bend at the knees. Keep the load close to your body.
Crush and Injury Protect your fingers and hands from pinching and scraping.In tight places, set the load down close to the final location and slide it into place.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 11
NO LOSS
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3. Perform Drilling
Tripping, Falling, Pinching, Crushing, Moving parts, Flying debris, Noise, Dust,/smoke Backing truck/ equipment into
objects people,
Overhead & Buried
Utilities/bridges/ obstructions,
Weather -lightning/ heat/
Hazardous Materials
Lose clothes Ornaments
Avoid moving parts of machinery. Keep fingers, hands, and arms away from rotating drill head near the top (connection to drive) or near the bottom (hole entrance).
Wear leather gloves when handling objects, and steel-toed boots and hard hat at all times.
Keep hands away from hydraulic clamps when activated.
Keep fingers away from pinch points when screwing pipe joints together.
Keep all drill bits secured when not in use, to prevent rolling off the rig or other movement.
Wear approved safety ear plugs when working close enough to drill rig.
Wear appropriate PPE to protect from dust for inhalation hazard.
Do not come near cables under tension, such as those lifting drill
4. Advancing casing
Physical injury when lifting and connecting casing lengths together (potential hand or back injuries).
A crane is used to lift longer (10 ft) lengths of casing preventing manual handling,
But a potential pinch point occurs when putting lifting strap around casing length.
Work with a partner who can lift the pipe just high enough to allow the strap to be placed.
Use proper lifting techniques to avoid back strain.
Wear gloves when screwing casing lengths together.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 12
NO LOSS
NO INJURY
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5. Removing cashing
from bore hole
Physical injury from removing drill pipe in casing
Physical hazards to personnel on the ground in the vicinity of the heavy machinery.
Physical injury when lifting and connecting casing lengths together (potential hand or back injuries).
Slippery working surface when water added to wash casing down.
Hanging cashing can swing and potentially knock someone on ground or pinch fingers of someone.
Using hammer to strike cashing loosen inner core can result in deflection of hammer and hand or arm injury.
Stand clear as drill pipe is lowered/removed into cashing pipes come down fast and could make contact with a person’s head, body or hand.
Wear gloves and hard hat. Personnel on the ground should
keep away from the drill rig unless they are required for the task.
Drillers and helpers should work together to lift and carry heavy augers, drill pipe, core barrels or casing.
Do not approach heavy equipment without first establishing eye contact with the operator.
Use standard hand signals when lifting or lowering the load.
A crane is used to lift longer (10 ft) lengths of casing preventing manual handling, but a potential pinch point occurs when putting lifting strap around casing length. Work with a partner
Use proper lifting techniques to avoid back strain.
Wear gloves when screwing casing lengths together.
Be aware of slip hazard steps, Wear work boots with skid
resistant soles. Avoid getting water splashed in
face by wearing safety glasses or face shield.
When loosening material inside the
Bore hole, position your body and others around you to avoid being struck by potential deflection of hammer/spanner.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 13
NO LOSS
NO INJURY
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6. Maintenance of drill rig or heavy machinery.
Physical hazards associated with use of hand tools to tighten or loosen machinery parts.
Physical hazards associated with manual lifting and carrying of machinery parts.
Physical hazards associated with moving or falling parts
Eye injury from ejection of hydraulic fluid from machinery lines.
Burns from hot machinery parts.
Maintain hand tools in proper working condition. Use the correct tool for the task. Avoid “knuckle-banging” (i.e.pay attention to direction of torqued tool slips) and wear leather gloves when possible.
Lift heavy objects using the legs and not the back.
Use wheeled transport equipment for heavy loads.
Keep hands away from potential pinch points during handling.
Wear steel toe boots. Wear protective eye goggles or
face shield Test machinery parts with
small amount of water. parts are hot, allow or cause
them to cool before working around them.
Supervisor/ Engineer/ Workers
7. All Activities
Slips, Trips, and Falls struck with
objects
All personnel should be constantly watching for trip hazards such as uneven terrain, holes, ditches, stretched wires or ropes, or any other materials or pieces of equipment in their path.
Significant below-grade hazards (e.g., holes or trenches) should be marked with flagging, fencing or other appropriate means to make the obstacle easily identifiable.
Footwear appropriate for the terrain and work to be performed must be worn.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
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NO LOSS
NO INJURY
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Muddy condition, cautious work attitude.
Employees should change work speed and style to fit the weather conditions.
8. Cleanup and
movement of drill
rig.
Visitor /workers mishaps and resulting bodily injury.
Striking overhead lines or objects with drill mast.
Pay attention to visitors approaching work area.
When necessary, setup traffic cones and/or other traffic barriers to keep vehicles and visitors out of the work area.
Use caution tape if available. Observe overhead lines, tree
limbs, or other objects before lowering the mast of the drill rig.
Anticipate the radius of sweep coming down, and plan appropriately.
9. Loading Equipment for transporting
Backing truck or equipment into Objects ,people or off the side of a trailer,
Unsecured loads,
Tripping, Falling, Pinching, Crushing, Moving Parts, Burns, Lifting, Bending,
Pulling, Twisting
Use a spotter/signalman/lifting supervisor Reverse Horn
Do a walk around truck/trailer/ Proper loading/ unloading of
equipment, Secure loads, use guy rips Display appropriate warning
signs, Wear appropriate PPE- if using Be sure all transported
equipment and tools are properly secured.
Remove signs and other safety devices in accordance with Methods of Handling Traffic.
Attention on traffic management route and workers movement.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 15
NO LOSS
NO INJURY
NINL
Task: Geo Textile Loading /Unloading or Heavy Loads
Sl.No Steps of the Task
Hazards Prevention Responsible
01. Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
Develop Traffic Control Plan and discuss it with everyone involved.
Notify the Traffic Vehicular route and workers movement.
02.
Loading unloading and transporting
Backing truck or equipment into Objects.
people or off the side of a trailer,
Unsecured loads, Tripping, Falling, Pinching, Crushing, Moving, struck with Parts/ objects,
Lifting, Bending, Pulling, and Twisting.
Extreme weather condition (Hot weather/rain/Dust/ Excessive Noise/smoke
Tested equipments/equipments TPI
Trained Operator and skilled helper and Workers.
Use a spotter/signalman/lifting supervisor
Keep hands /foots away from potential pinch points during handling.
Reverse Horn/Back Alarm. Do a walk around truck/trailer/ Proper loading/ unloading of
equipment, sling ,D-Shackle, web sling, Guy Rope
Display appropriate warning signs, Wear appropriate PPE
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
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NO LOSS
NO INJURY
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or fog Cloudy weather/excess wind pressure
Be sure all transported equipment and tools.
Loads are properly secured. Attention on traffic management
route and workers movement.
Task: Compress Gas Cylinders Handling Sl.No Steps of the
Task Hazards Prevention Responsible
Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
Develop Traffic Control Plan and discuss it with everyone involved.
Notify the Traffic Vehicular route and workers movement.
1. Loading /Unloading gas cylinder
Cylinder may fall causing valve to break
off expelling gas at extremely high pressure,
frost burn from evaporating gas,
fire or explosions from combustible gas
Tripping, Falling, Pinching, Crushing,
Only move cylinders with protective cap installed,
Move carefully, do not drop dragged pull the cylinder.
Always Keep in up right positing with chain in system
Used trolley for short distance transporting.
Keep hands /foots away from potential pinch points during handling.
Ensure Fire Extinguisher
Engineer Workers
Superviosor
JOB SAFETY ANALYSIS
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NO LOSS
NO INJURY
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2. Transporting cylinders
Valve breakage/damage
Leakage from valve Fall
Ensure cap is secured and in place,
Cylinders to be secured with transport vehicles in upright position.
Used Soap solutions for leak test.
Fire extinguisher are to be ensured in transport vehicles
3. Using gas cylinders
Cylinder may fall breaking valve and/or control regulator
Secure cylinder in upright position in chain in system
Use Cylinder Key for valve opening.
Do not Modify the valve shape
Follow MSDS guideline. 4. Replace
the empty gas cylinder with the full one
Gas cylinders may fall over.
Gas can leak from open valves.
The misplaced washer may cause gas leakage.
Dust or left over Teflon tape on the cylinder outlet may cause gas leakage.
The cylinder may have a pressured leakage.
The cylinder may leak slightly.
The regulator may misread pressure.
Warm areas or direct
sunlight may cause pressure increases.
The cylinders contain
compressed/pressurized gas and can explode.
Restrain the gas cylinder with upper and lower chains to secure to a wall or cylinder stand.
Close the valve before taking off the regulator.
Check the washer before fitting the regulator.
Wipe the outlet with a clean and dry cloth.
Seal the cylinder outlet with new Teflon tape.
Place the regulator on the cylinder and tighten.
Open the cylinder valve at low and check for leakage. Use soap solution for leak test
Stand to the side of the regulator.
Select a well-ventilated area to store cylinders.
Squirt a soapy solution around the tightened valve-regulator junction to check for leaks. If there is no bubbling then seal is
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
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NO LOSS
NO INJURY
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good. Check the regulator for the
correct pressure and set if necessary.
Do not permit a flame or spark to come in contact with the gas cylinder.
Task :Electrical Connection /Panel Board cable Installation Sl.No Steps of the Task Hazards Prevention Responsible
01. Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
Develop Traffic Control Plan and discuss it with everyone involved.
Notify the Traffic Vehicular route and workers movement.
Engineer Supervisor
Workers
02 Determine which wire and method is to be used. (Fish tape, pull rope, tugger, cable pulling machine, etc.) and number of personnel required to pull and feed wire.
Using improper equipment or method could result in bodily injury and increase shock potential
Use the right equipment for the task at hand.
Follow applicable LOTO procedures.
Options to use cable pulling machines in equipment room: 2K, 4K other equipment/tools.
Engineer Supervisor Workers
JOB SAFETY ANALYSIS
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NO LOSS
NO INJURY
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3. When pulling/pushing the fish tape and wire into a panel board or through conduit
Electric shock Bodily injury – strains Body or
equipment entanglement in wire/cable
Follow applicable LOTO procedures.
When it is not possible to de-energize the panel board or.
Be aware of body positioning to prevent excessive strain.
Ensure surrounding equipment and materials will not interfere with body movement/entanglement of wire.
Use rubber insulating sheets or appropriate material to cover and protect energized parts. In all cases, wear proper PPE for the task.
4. When isolated from one another in order to co-ordinate the pull and push rhythm (radio, phone, etc.)
Poor communication could bodily or equipment damage
Verify communication devices are functioning properly.
5. Use approved lubricant
Physical strain and fall potential is increased during the pull.
Do not rush the pull. Get assistance if necessary.
6. When the pull is completed, secure and safe off conductors.
Exposed wire ends can become energized or come in contact with energized parts
Tape off (safe off) wire ends
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 20
NO LOSS
NO INJURY
NINL
Task:Hyva/Dumper Movement Sl.No Steps of
the Task Hazards Prevention Responsible
1 Pre-Plan
NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
Develop Traffic Control Plan and discuss it with everyone involved.
Notify the Traffic Vehicular route and workers movement.
2. Vehicle operation
Roads with narrow driving surfaces,
blind curves, foliage, dust, smoke, and ambient lights
Vehicle Accident
Take a walk around your vehicle before operation.
Practice safe driving techniques.
Know and observe all State and local traffic regulations.
Check the windshield, wipers, and wiper fluid level. - Adjust mirrors
Do not follow too closely.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 21
NO LOSS
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Roll over Run over Rear blind spot Side blind spot Using Mobile Phone Gossiping with handyman Driving in influence of
alcohol Aggressive Driving Attitude. Sharp turn and over speed Extreme weather condition
(hot/heavy rain/fog/dust. Mechanical Malfunctions.
Always wear your safety belt(s). The vehicle operator shall ensure handyman also wear safety belts
Engine power is managed to ensure efficiency of truck movements and to minimize damage to the engine and gears.
Tip truck is operated to work Road/traffic conditions, instructions are constantly monitored taking into account of road standards, traffic flow, distance and load, ensuring no injury to people or damage to property, equipment, loads and facilities.
Vehicle is brought to a halt smoothly, minimizing the wear and tear on vehicle using the engine retarder, gears and brakes
Slow down ,slower speeds save lives
If required Turn on your head light /parking lights/beacon light/reverse Horn
Don’t drink or drive with influence of alcohol.
Don’t drive aggressively. Pre Trip and post trip
Inspection
2.
Load Transport and trip materials
Slip, Trip, or Fall Caught In Between / Struck By
Vehicle is positioned at load and discharge points with a Safe Distance.
Tip truck movements Including the raising and lowering of the tray are
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
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NO LOSS
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smooth and controlled. Do not allow or inspired to
over load carrying. Safety and security of
Load are to be maintained from loading site to discharge site.
Load is discharged on slope and/or over face at fill site in accordance with safe operating techniques and company operation Procedures.
Tray is cleared, lowered and
secured before resuming travel in accordance with manufacturers' instructions.
3. Operator/ Drivers performance
Fatigue Shall not operate a motor vehicle while under the influence of alcohol and drugs nor while sick or suffering from excessive fatigue or emotional stress.
Drivers/Operator have the responsibility to: - Inform their supervisors of any physical, mental, or emotional condition poor vision
Drowsiness, especially after meals. - Eyestrain. - Inattention, daydreaming
4.
Park vehicle
Struck by oncoming traffic Hit other vehicle
Vehicle on uneven, soft ground Vehicle may roll.
Drive to area well clear of traffic.
Turn on emergency flashers/parking lights.
Choose a firm, level area Apply the parking brake; leave transmission in gear (if manual transmission) or in PARK.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 23
NO LOSS
NO INJURY
NINL
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 24
NO LOSS
NO INJURY
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Task: Excavation / Trenching Sl.No Steps of the
Task Hazards Prevention Responsible
1. Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
Develop Traffic Control Plan and discuss it with everyone involved.
Notify the Traffic Vehicular route and workers movement.
Engineer/ Supervisor/
workers
2. MOBILIZE EQUIPMENT
Surface Encumbrances/ Obstructions Struck By Backed Over
All surface obstructions shall be moved or supported, as needed, to safeguard employees.
Workers shall wear hard hats, high-visibility safety vests, and safety glasses.
Equipment operators shall use a spotter when they have an obstructed view to the rear.
All non-essential workers shall remain outside of the equipment's swing radius and the excavation zone.
Essential personnel will remain in a location where they can be seen by the operator at all times.
All equipment shall have operational back-up alarms./beacon light/
Engineer/ Supervisor/
workers
2. Locate
Utilities
Utility Damage
All underground Utilities that may be encountered during the excavation must located and marked
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
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prior to breaking Ground. While the excavation is open, underground utilities shall be protected, supported, or removed as necessary to protect employees.
3. Excavate Or Trench
Cave In Struck By Electrocution Ground Water Toxic Atmosphere
Spoil piles will be placed a minimum of 2 feet away from the edge of the excavation/ Trench.
All excavations shall be Properly sloped, benched, Or shielded.
The Competent Person on site will determine Which method to use.
Stairways, ladders, or ramps shall be located in excavations or trenches that are more than 4 feet in depth. They shall be placed so that no worker is required to travel more than 25 feet Laterally to access one.
Ladders shall be secured and extend 3 feet above the point of access.
Metal ladders may not be used where they may contact electrical lines.
No worker is allowed underneath loads
JOB SAFETY ANALYSIS
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handled by lifting or Digging equipment.
A warning system shall be used to delineate the edge of the excavation if an operator ca machine.
All excavations shall be inspected daily by the Competent Person.
Workers shall not enter excavations where water has accumulated.
The atmosphere shall be tested before workers enter an excavation or trench
if a hazardous atmosphere exists An emergency rescue
plan should be in place before work begins inside an excavation.
4. PPE: Hard Hat/Gumboot/
shoes/goggle/hand gloves /Pp rope
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 27
NO LOSS
NO INJURY
NINL
Task: Battery Charging Sl.No Steps of the Task Hazards Prevention Responsible
Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
1. Remove battery from vehicle
Remove grounded cable first
Don’t touch both terminals with wrench at the same time
Explosive Gas, Chemical Burns, Acid Contamination, Dropping Battery on
Foot Contact with
sensitive body part(Eye/Skin/)
Put battery in well ventilated area,
wear PPE, Check battery for leakage, and wash hands after.
2. Change battery- use battery charger in strict accordance with manufacturer’s instructions
Explosive Gas, Battery Explosion, Chemical Burns, Electrocution
Don’t smoke or cause flame in area.
Wear safety glasses, face shield, coveralls, and chemical gloves.
Make sure charging area is clean and dry.
3. Disconnect Battery
Explosive Gasses, Chemical Burns, Acid Contamination, Battery Explosion, Electrocution
Don’t smoke wear PPE follow chargers
directions closely.
4. Test Battery- follow battery testers directions closely
Explosive gas, Acid Contamination, Battery Explosion, Burn Injury
Work in well ventilated area. Wear PPE, use
battery lifting device.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 28
NO LOSS
NO INJURY
NINL
Task : Confined Space Entry(Vessel/Barges Store Room) Sl.No Steps of the Task Hazards Prevention Responsible
1. Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
2. pre-entry meeting with entry
supervisor, entrants and attendants necessary tools, fall protection, rescue notification, equipment and materials
Untrained/Unfamiliar entrants/attendants with procedure/ processes.
injury/loss of conscience,
dangerous/toxic or explosive atmosphere`.
Review and make sure only trained personal are entering/attending the entry.
Rescue equipment are at location and in good working order.
Allair monitoring equipment is calibrated and working properly for the type of entry being preformed.
All respirator, supplied air and escape air is operating properly,.
2. Access work area. Set up tripod,
Rescue equipment, and communication with supervisor, entrants, attendants and rescue team, have correct tools and material staged and ready to use/work.
Slip, Trip and Fall hazards. Dropped objects, improper confined
space equipment set up
Use proper ladder safety (3 points of contact,),
Harness properly worn, lanyard is correct for application.
Hoist all tools and material by means of bucket and rope.
Do not carry tools or material up ladders by hand
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 29
NO LOSS
NO INJURY
NINL
3. Complete Confined Entry Permit, and
Air monitor5 checks,
LO/TO procedures (if applicable)
Illumination is low voltage and Explosion proof.
Low/high oxygen content can lead to affrication.
LEL can lead to explosion or fire hazard.
Presence of toxic atmosphere.
Presence of hazardous or toxic substances or materials,
Fire from welding, cutting, grinding burning
Assure air monitor devices are calibrated and current,
All personal monitors are functioning properly. Attendant and entry supervisor take air sample
reading starting at the bottom, middle and top of the space and record result
Ventilated the space as required per standard/procedure until reading are within LEL and oxy limits for entry.
Fire extinguisher on hand.
And all sources of ignition are removed from the space.
Proper lighting is supplied and all sources or material or energy sources have been LO/TO.
4. Prepare and enter the space for work.
Slip/fall hazard to elevated work area.
Dropped Tools /materials.
Attendant not ready or proper entry set-up complete.
Space not properly ventilated and rechecks complete.
May contain toxic/hazardous atmosphere
Utilize 3 points of contact when ascending/ descending ladder.
Use 100% fall protection above4ft.
Calibrated air monitor and attendant at entry point,
Fire extinguisher and rescue PPE at the entry point, and rescue team on standby.
5. Enter the Confined Presences or build- Continuous
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 30
NO LOSS
NO INJURY
NINL
Space and perform work/inspection/clean
ing
up of toxic or hazardous
atmospheres, Air supply or
respirator failure. Tool or material
failure.
atmospheric testing by the attendant. Constant
communication With entrants. Tool inspection and
proper materials. Entrants respirators
and air supply hose and respirators are properly fit, correct size.
All personal monitors, and alarms are functioning properly and worn.
Rescue team has been notified of the entry and on standby.
6. Complete the work/inspection/cleaning and
exit the CS
Slip/fall hazard due to material /tools/debris inside the space, dropped tools or materials being
passed out from the space to the employee on the Outside. Entanglement with
air supply hose, Lighting cords. Limited visibility
due to respirator.
Utilize 3 point of contact when ascending/descending.
Use bucket and rope to lift any tools/material
Have attendant hold exit ladder or tie off to stable object to prevent slipping
Do not lay tools or material on top.
Keep cords/leads hoses centrally located as much as possible.
notified to return to stand
Down mode.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 31
NO LOSS
NO INJURY
NINL
Task: Tire Changing Sl.No Steps of the
Task Hazards Prevention Responsible
1. Park vehicle Struck from passing traffic.
Vehicle may roll if on a slope, an incline, uneven or soft ground.
Park the vehicle away from passing traffic. Park on solid, even ground easily visible at a distance from oncoming traffic.
Stop the engine; turn on the emergency flashers.
Put the transmission in "P" (automatic) or Reverse (manual), and set the parking brake.
Have everyone get out of the vehicle and stay in a safe place, away from traffic and away from the vehicle.
Block the tire
diagonally opposite the flat tire to keep the vehicle from rolling when jacked up.
2. Remove the spare tire, jack and tire iron from the trunk.
Sprain, strain or injury from lifting, turning, reaching, carrying, twisting or over-exertion or improper removal.
Crush injury – dropping equipment.
Follow manufacturer instructions to remove each item. Spare tires should be secured and covered when stored. Use good body mechanics for all procedures.
Ensure a safe and
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 32
NO LOSS
NO INJURY
NINL
effective grip on tools. 3. Pry off the
hubcap (wheel ornament).
Personal injury from improper handling of the wrench.
Hubcap (wheel ornament) may pop off and hit you.
Carefully pry off the hubcap (wheel ornament) using the beveled end of the lug (wheel) nut wrench.
4. Loosen the lug (wheel) nuts.
Rolling of car if tire not on ground.
Sprain, strain, crush injury from vehicle falling or blows from wrench slipping off.
Loosen nuts before jacking up the vehicle.
Use the tire iron to loosen, but not remove, the lug (wheel) nuts. Unscrew lug (wheel) nuts about half a turn.
The lug (wheel) nuts are loosened in a star pattern to maintain stability of the tire.
The nuts turn counter-clockwise.
To get maximum leverage, which reduces the force necessary, fit the wrench to the nut so the handle is on the right side; grasp the wrench near the end of the handle. Pull up on the handle.
Be careful the wrench
does not slip off the nut.
5. Jack up the car.
Physical injury resulting from improper use of the jack.
Use proper body mechanics.
Follow the jacking instructions to position the On a level and solid
place. Insert the jack handle
into the jack and turn it clockwise.
The vehicle begins to
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 33
NO LOSS
NO INJURY
NINL
lift, double check that the jack is properly positioned.
Never get under the vehicle when the jack alone supports it.
Need more ground clearance when putting on the spare tire than when removing the flat tire.
6. Remove lug (wheel) nuts.
Sprain, strain, wrench slipping off.
Fit the wrench to the nut so the handle is on the right side; grasp the wrench near the end of the handle.
Pull up on the handle
7. Remove the flat tire.
Slips, Trips or fall, caught in between,
Struck By
Lift the flat tire straight off the wheel.
Place it either a safe distance away from your work area or under the axle to provide additional support in the event the jack slips.
8. Put spare tire on.
Installation of tires without good metal contact can cause lug (wheel) nuts to loosen and eventually cause a tire to come off while driving.
Before putting on tires, remove any corrosion on the mounting surfaces with a wire brush or cloth.
Roll the spare tire into position and align the holes in the rim with the bolts on the wheel.
Lift up the tire and get at least the top bolt started through its hole.
Wiggle the tire and push it back over the
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 34
NO LOSS
NO INJURY
NINL
remaining bolts. 9. Reinstall all
the lug (wheel) nuts.
Slips, Trips or fall, caught in between, Struck By
Personal physical injury.
Reinstall the lug (wheel) nuts with tapered end inward and tighten with fingers.
Push back on the tire and tighten each lug (wheel) nut by hand as tight as you can.
10.
Lower the vehicle completely.
Slips, Trips or fall, caught in between, Struck By
Personal physical injury
Turn the jack handle counterclockwise to lower the vehicle.
11. Completely tighten lug (wheel) nuts
Slips, Trips or fall, caught in between, Struck By
Personal physical injury
Use only the lug (wheel) nut wrench to tighten the nuts.
Do not use other tools such as a hammer, pipe or your foot.
Make sure the wrench is securely engaged over the nut.
Tighten each nut a little at a time beginning at the top of the tire and proceeding to each diagonal nut until all are tight.
12. Reinstall the hubcap (wheel ornament).
Personal physical injury.
Align the valve stem. Take due care in
handling. Put the hubcap (wheel
ornament) into position and then tap it firmly with the side or heel of your and to snap it into place.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 35
NO LOSS
NO INJURY
NINL
13. Put jack, tire iron and flat tire back into the trunk.
Sprain, strain or injury from lifting, turning, reaching, carrying, twisting or over-exertion or improper removal.
Crush injury – dropping tools.
Blow from unsecured or loose tools during a collision or sudden braking.
Secure tools firmly in place following manufacturer instructions.
14. After the first
1600 km. (1000 miles) check to see that the lug (wheel) nuts are tight.
Tire working loose and/or coming off.
Use lug (wheel) nut wrench to ensure nuts are tight.
Task: Height works Sl.No Steps of the
Task Hazards Prevention Responsible
Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
Engineer/ Supervisor/
Workers
1. Poor access and poorly maintained equipment (e.g. ladders, steps, scaffolds).
Slips, Trips or fall
Access route always to be maintained free from any kind of obstruction ,projectile material, tripping hazards
Regular inspections of equipment before every use and records kept.
Three-monthly inspections of access equipment by a competent person and records kept.
Defective equipment to be reported to manager.
Immediate removal and disposal of access equipment found to be defective prior to use.
Suitable personal protective
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 36
NO LOSS
NO INJURY
NINL
equipment must be available.
2. Inappropriate
use of ladder, scaffolds,
trips and falls , Slips projectile
materials ,
Equipment to be used only where there is a firm, level surface, secured and tie properly
All equipment to be visually inspected before use and records kept.
Appropriate footwear to be worn.
Safe system of work in place for work involving tower scaffolds (hand rail mid rail, toe guard, Life line fall arrestor, Safety net).
Staff who use tower scaffolds should be physically fit and free from height foveae.
Equipment and loose materials should be suitably stored secured with platform.
Work at height training to be undertaken.
Ladders only to be used for short height work and a short duration of time (maximum of 30 minutes).
All equipment to be visually inspected before use and ladder rung to be defect.
All ladders to be inspected by a competent person every three months.
Ladders to be made secure by tying at the top and bottom or footed by a person at the base of the ladder.
Equipment to be placed on a suitable firm and level base.
Safe procedures e.g. three points of contact to be maintained at all times when
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 37
NO LOSS
NO INJURY
NINL
working to avoid overreaching. Appropriate footwear to be
worn. Equipment should be suitably
stored after use. Work at height training to be
undertaken. If extension is required
maintained three rung lapping. 3. Poor
/extreme weather conditions (fog/cloudy, heavy rain/high wind pressure/high temperature
Slips/ falls from
height
No work at height to be done outside in poor weather.
Task : Work Environment Hazards Sl.N
o Steps of the
Task Hazards Prevention Responsible
1. Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
Engineer/ supervisor/
workers
2. Lighting Insufficient lighting Glare (too much light)
Poorly distributed light
Flickering lights Hours of darkness
Proper lighting in working and escape route areas
Portable lighting Proper selection/provision of
emergency lighting Proper lighting maintenance,
replacement and disposal Hard hat Steel-toed, non-
slip boots/shoes Eye protection Procedures to ensure proper
lighting is rigged (Admin Control)
3. Heat Hot weather Working near
Thermal insulation of equipment
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 38
NO LOSS
NO INJURY
NINL
heat-generating machines
Poorly maintained ventilation systems
Steam and water leaks
Deteriorated or missing insulation on piping, valves
Proper maintenance of ventilation systems
Use of spot cooling Remote monitoring/control
of equipment in areas of high heat stress.
Warning signs for hot equipment, piping
Take slower actions Accessibility to drinking water/fluids with
electrolytes Light, frequent meals
Sun protection (if outdoors) 4. Extreme
Cold Excessive
exposure to cold weather
Working in refrigerated spaces Contact with cold surfaces
Thermal insulation of equipment
Installation of ‘trapped inside” alarms in refrigeration areas
Non-locking securing mechanisms on refrigerated areas while persons are working inside
Adequate design and maintenance of heating and ventilation systems
Emergency generators to maintain heating systems
Avoid contact with metallic items that have been exposed to extreme cold
Frequent breaks to warm up body
Training crew to prevent and treat potential cold weather related maladies such as hypothermia and frostbite
Establish safe-work procedures to prevent cold-stress related injuries
Schedule outdoor work during warmest periods of the day
Waterproof/thermal/ layered clothing
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 39
NO LOSS
NO INJURY
NINL
Waterproof/thermal footwear Ear muffs Insulated gloves Coveralls Long undergarments Tinted safety glasses (if
outdoors require) 5. Dangerous
Atmosphere/ Asphyxiation
Chemicals in the atmosphere
Increased amounts of oxygen
Oxygen deficiency Welding fumes Fogs, smoke and
mists Confined space
entry
Adequate ventilation Use of gas meter; oxygen,
CO2, etc. Proper Confined Space Entry
protocols Warning/sign for toxic gas
dangers Respiratory protection Non-skid footwear
6. Heavy Seas Heavy winds Tides and currents Storm Slips, trips and
falls Falls overboard Items tumbling
about/ dropped objects
Properly installed and maintained handrails
Properly secured items Reduce vessel speed Procedures for working in
extreme weather Adjust course to minimize
vessel motion in the seas Wear life jacket when on deck Harness and overboard
protective gear Proper foot gear
7. Heavy Winds severe weather – storms
Slips, trips and falls Wind burn
Items tumbling about/ dropped objects
Properly installed and maintained handrails
Properly secured items Procedures for working in
extreme weather Protective clothing for wind Proper foot gear to provide
traction Chin-strap on hard hat Foot gear
8. Rain, Storm and Lightning
Inclement weather
Slips, trips and falls
Falls overboard
Properly installed and maintained guard rails, handrails
Canopy for shelter from rains during operations
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 40
NO LOSS
NO INJURY
NINL
Hypothermia Equipment struck
by lightning/fire Personnel struck
by lightning/burns and injury
Minimize/suspend all outdoor activities
Procedures for working in extreme weather
Wear fall protection and work vest when on deck
Harness and overboard protective gear
Proper foot gear to provide traction
Waterproof clothing Thermal clothing
Task: Rock Revetment Sl.No Steps of the
Task Hazards Prevention Responsible
1. Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
Engineer/ Supervisor workers
2. Area Preparation
Employee Protection Slips, trips, falls, uneven surfaces, Foot Tripping
• Physically inspect work areas prior to start of work
• Follow good housekeeping practices: create walkways
• Assure materials & debris do not block traffic
• Keep work areas clean & neat, free from rubbish & debris
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 41
NO LOSS
NO INJURY
NINL
• Watch where you walk. • Be aware of your own safe
work practices as well as those of your co-workers
• Be careful on slopes or wet/muddy areas
• Flagmen will be utilized as required for roadway traffic
• Appropriate warning signs will be posted
• To be notified prior to road & sidewalk closing
3. • Heat Stress, Sunburn, Dehydration,
• Chiggers & Ticks
• Drink plenty of water, and electrolyte drinks as needed.
• Wear light-colored, cotton clothing.
• Slow down work rate and increase breaks in hot weather.
• Use sunscreen. • Use Bug Repellant
4. Delivery Of Materials On revetment Site
• Hitting People Or Obstacles On Site With Truck
• Backing vehicle
striking worker • Dumper/Truck
unwanted rolling
• Drive The Proper Speed Limit (10 MPH).
• Truck driver informed and understood the in site traffic rules and signage.
• Be careful on slopes or wet/muddy areas
• Flagmen will be utilized as required for roadway traffic
• Appropriate warning signs will be posted
• Keep loads secure until ready to be removed from the
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 42
NO LOSS
NO INJURY
NINL
truck.
• Effective back up alarm and/or flagger to direct truck while backing.
• Set parking brakes and chock tires.
5. Unloading materials from dumper
• Dumper getting stuck
• Roll over • Run over Strains
& Struck by • Land sliding
/Collapse of sea shore
• Vehicle go into water/submerge
•
• Hazards of trying to pull truck out from being mired.
• Utilize Proper flagman/signals.
• Display warning /informatory sign boards.
• Unloading area must be inspected prior to use, and be designed for safely dumping
• Signal man /flagman and other co workers will stay clear of unloading and loading point.
6. Excavator movement
• Hitting People With Excavator Boom
• Backing vehicle Roll over Run over
• Land sliding /Collapse of sea shore
• Excavator go into water/submerge
• Fall of lifting materials/rock
• Signal man /flagman and other co workers will stay clear of excavator swing radius
• Back /reverse alarm to be used
• Maintain safe distance for sea shore
• Follow tidal effects.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 43
NO LOSS
NO INJURY
NINL
Task: Portable hand tools and power tools Sl.No Steps of the
Task Hazards Prevention Responsible
1. Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool box talk meeting.
Engineer Supervisor workers
2. Hammer Use Debris becoming airborne projectile
Improperly striking or missing area to be struck
Defective and/or damaged
Wear safety glasses or face shield
Watch the area you are hitting.
Keep opposite
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 44
NO LOSS
NO INJURY
NINL
hammer head ,Handle Misuse of hammer Incorrect hammer for
intended task Displacement of loads from
tools
hand at a safe distance from area to be struck.
Use vise or other holding device as necessary.
Do not raise the hammer excessively and strike using massive blows.
Visually inspect hammer before each use.
Do not use a hammer with a loose or damaged handle or mushroom head.
Hold the hammer with your wrist straight and hand tightly wrapped around the handle.
Look behind and above before swinging a hammer.
Do not strike with side of the hammer.
Select and use a hammer according to its intended use
Wear hearing protection--
3. Hand File Use Hand file with the tang unprotected Incorrect hand files for
intended task. Using incorrect filing
technique. Dust and debris
discharged during filing.
Never use a hand file without the handle. Tap the file downwards on the bench to make sure the handle is secure.
Select and use a
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 45
NO LOSS
NO INJURY
NINL
hand file according to its intended use
Hold hand file firmly in one hand, steadying the other end with the tips of the fingers of the other hand.Use steady even pressure. Do not file with short quick strokes. If face of file becomes clogged, clean it using a brush. Wear recommended gloves
Wear safety glasses or a face shield
4. Wrench Use Using wrench incorrectly Using incorrect wrench for
intended task Wrench slippage. Misuse of wrench Defective and/or damaged
wrench.
Pull on wrench and do not push.
Select and use a wrench according to its intended use.
Use correct jaw and ensure wrench is adjusted properly and secure to nut/bolt.
Do not use wrench on moving machinery.
Visually inspect wrench before each use.
Do not use worn adjustable wrenches.
Do not Modify wrench shape
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 46
NO LOSS
NO INJURY
NINL
5. Punch/Chisel Use
Debris becoming airborne projectile
Improperly striking or missing head of punch/chisel with hammer
Improper use of chisel for shearing and chipping
Defective and/or damaged punch/chisel
Using incorrect punch/chisel for intended task
Hearing loss
Wear safety glasses or face shield
Watch the area you are hitting. Provide hand protection by wearing glove on hand holding punch/chisel.
Do not raise hammer excessively and strike using massive blows. Use punch/chisel holder as necessary.
Hold the chisel at an angle which permits the bevel of the cutting edge to lie flat against the shearing plane. Hold the chisel at an angle pointing away from self
Visually inspect punch/chisel before each use. Discard punch/chisel that is bent, cracked, chipped. Redress punch/chisel with burred or mushroomed heads. Ensure punch/chisel point or cutting edge is properly dressed.
Select and use a punch/chisel according to its intended use
Wear hearing protection
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 47
NO LOSS
NO INJURY
NINL
6. Screwdriver Use
Screwdriver slipping defective and/or damaged misuse of screwdriver using incorrect screwdriver
for intended task
Keep screwdriver handle clean.
Do not hold work piece in one hand while using the screwdriver in the other.
Do not lean or push on a screwdriver with any more force than necessary to keep contact with screw.
Do not use a screwdriver with rounded edges or tips, split or broken handle.
Do not use a screwdriver for prying, punching, chiseling, scoring or scraping.
Select and use a screwdriver according to its intended use
7.
Hand Saw Use
Eye injury/irritation from dust and debris discharged during sawing--b) Personal injury due to improper sawing technique
Personal injury due to defective or damaged saw and/or blade
Personal injury from incorrect maintenance, installation or using wrong saw and/or blade for intended task
Hand/finger laceration or amputation from contact with saw blade
Foot injury from cut off stock
Wear safety glasses or face shield
Start cut carefully and slowly to prevent blade from jumping.
Pull upward until blade bites.
Start with partial cut, then set saw at proper angle.
Apply pressure on the down stroke only.
Visually inspect saw and blade before each use.
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 48
NO LOSS
NO INJURY
NINL
falling Personal injury from saw
blade overheating and breaking
Hearing loss
Ensure saw blade is secure and installed with the teeth pointing forward.
Keep saws sharp, clean and oiled.
Keep hand/fingers at a safe distance from cutting line
Wear safety footwear.
Use a support bench or get assistance from a co-worker to catch cut off stock
Use machine oil on blade if necessary—
Wear hearing protection
8. Plier Use using pliers incorrectly using incorrect pliers for
intended task misuse of pliers
Cut at right angles. Never knock from side to side or
Pull on pliers, do not push
Select and use pliers according to their intended use
Do not use pliers on nuts/bolts. Do not hammer on pliers to cut wire or bolts.--
Task: Machine Maintenance(DG Set/Motor/Pump etc) Sl.No Steps of the Task Hazards Prevention Responsible
1 Pre-Plan NA All employees/Workers assigned to this task will attend a pre construction safety tool
Supervisor Engineer workers
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 49
NO LOSS
NO INJURY
NINL
box talk meeting. 2 Know proper
maintenance procedure
Accidents, injuries, losses due to contact with high energy moving parts or stored energy.
Follow procedures recommended by the manufacturer/your employer.
Use only recommended tools and replacement parts
3 Turn off power to stop the machine
Electrical spark. Malfunction of other
equipment attached to the machine.
Locate and turn off power from a safe distance
Use appropriate eye protection. Ground metal housing of the switch.
Ensure that auxiliary equipment driven by the machine are isolated or set in a safe position
4 De-energize the parts by releasing stored energy such as pressures, tensions,
Contact with parts set in motion inadvertently.
Being crushed under equipment parts raised under hydraulic.
Electric shock from charged condensers.
Secure all attachments and parts against inadvertent motion.
Lower raised parts to zero energy position (floor) to prevent falling under gravity
Release the hydraulic pressure used to raise the part above ground
Discharge electrically charged components using a grounded metal rod.
5 Isolate energy source to prevent accidental motion
Machine is set in motion unintentionally.
Machine is set in motion by
a co-worker.
Lock out energy sources such as electric switch, hydraulic pressure, steam valves, following your company’s lockout procedures.
6 Clean up debris, wastes, and toxic materials and
Trips and falls on slippery and cluttered floors.
Contact with contaminated equipment.
Clean up debris and spills. Use gloves, aprons and
other personal protect equipment.
Follow recommended
JOB SAFETY ANALYSIS
NINL-No injury No Loss An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
works/35515DM Page 50
NO LOSS
NO INJURY
NINL
purge any toxic gases, fumes or vapors
Cuts from sharp edges. Exposure to toxic
substances.
cleaning and maintenance procedure
Monitor work environment to ensure that it is safe.
7 Perform the maintenance work and reassemble the machine and equipment
Tripping, Falling, Pinching, Crushing, Moving parts, Flying debris, Noise, Dust, Backing truck/ equipment into objects Harmful exposures to
chemicals, noise, etc.
Follow procedures recommended by manufacturer.
Use only qualified persons to do the work.
8. Turn on the
power source and perform a trial run
Mishaps due to: - incomplete maintenance work
faults developed during maintenance work.
Follow testing procedures recommended by the manufacturer.
Stay in a safe location. Keep the area clear
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